Table of Contents
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Translation of the original operating instructions
JAUDT - VARIO-SLIDE VALVE
FSV 6110...
Contents
1
DESCRIPTION .................................................................................................................. 2
1.1 Validity of these operating instructions................................................................. 2
1.2 Identification ......................................................................................................... 2
1.3 Reference documentation .................................................................................... 2
1.4 Technical prerequisites for operation of power-operated slide valves ................ 3
2
NOTES ON SAFETY ........................................................................................................ 3
2.1 Scope of application ............................................................................................. 4
2.2 Noise emission ..................................................................................................... 5
3
TRANSPORT AND STORAGE......................................................................................... 5
3.1 Transport .............................................................................................................. 5
3.2 General storing instructions ................................................................................. 5
4
INSTALLATION, START-UP, OPERATION ..................................................................... 6
4.1 Installation ............................................................................................................ 6
4.2 Start-up ................................................................................................................. 7
4.3 Operation .............................................................................................................. 7
5
MAINTENANCE ................................................................................................................ 8
6
INSPECTION AND SERVICING ....................................................................................... 8
6.1 How to adjust and replace the stuffing box gland ................................................ 9
6.2 Airmatik seal ....................................................................................................... 10
6.3 Electric motor drive ............................................................................................. 11
6.4 Electropneumatic drive ....................................................................................... 11
7
DRIVES ........................................................................................................................... 12
8
SPARE PARTS STANDARD VERSION ......................................................................... 13
9
ORDERING SPARE PARTS .......................................................................................... 15
10
TROUBLESHOOTING .................................................................................................... 15
11
CLEANING ..................................................................................................................... 16
12
DISPOSAL ...................................................................................................................... 16
13
DIMENSION SHEET FOR STANDARD VERSION ........................................................ 17
14
DECLARATION OF INCORPORATION ......................................................................... 18
15
APPENDIX ...................................................................................................................... 19
© BA6110.0002_EN_Rev11.docx
JAUDT
Dosiertechnik
Maschinenfabrik
GmbH
Metering, feeding,
removal, shutting off,
regulating and controlling
Raiffeisenstraße 3-5
D-86167 Augsburg
Tel. +49 821 796 05-0
Fax +49 821 796 05-67
+49 821 796 05-69
verkauf@jaudt.de
www.jaudt.de
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Table of Contents
Related Manuals for JAUDT FSV 6110 Series
Summary of Contents for JAUDT FSV 6110 Series
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Page 1: Table Of Contents
Translation of the original operating instructions JAUDT – VARIO-SLIDE VALVE FSV 6110… Contents DESCRIPTION ........................2 1.1 Validity of these operating instructions..............2 1.2 Identification ......................2 1.3 Reference documentation ..................2 1.4 Technical prerequisites for operation of power-operated slide valves ....3 NOTES ON SAFETY ...................... -
Page 2: Description
Electropneumatic drive Identification A type plate is affixed to each JAUDT vario-slide valve and identifies the vario-slide valve. The paint and the accessories are not defined in the type number. Please always indicate the type and order number when ordering spare parts or asking ques- tions. -
Page 3: Technical Prerequisites For Operation Of Power-Operated Slide Valves
Take particular care to ensure that local accident prevention regulations are observed. Before starting to do any work on the JAUDT vario slide valve, take the necessary steps to make sure that the drive unit is switched off/disconnected and that the appropriate control staff have been informed. If ag- gressive or hot substances are being stopped by the JAUDT vario slide valve, suitable safety precautions must be made before work on the slide valve begins. -
Page 4: Scope Of Application
In principle, a 2 bar higher seal pressure is required or tightness in the opening = operating pressure – 2 bar! In the event of an application deviating from the above contact JAUDT GmbH for expert advice. 2.1.2 Temperature limits The operating temperature must not exceed the value defined in the order. -
Page 5: Noise Emission
The conditions of use must not exceed the load limits of the materials used (e.g. corrosion, temperature). JAUDT vario-slide valves which are intended for manual operation must not be connected to an external drive. For instance, the chain drive must not be connected to a motor drive. -
Page 6: Installation, Start-Up, Operation
This installation work should only be carried out by a specially trained installation technician. Work on the electrical system must only be carried out by a qualified electrician. JAUDT vario-slide valves are supplied assembled ready for operation. Before installation, check that the vario-slide valve is adjusted correctly. Adjust the slide valve if neces- sary: Check that the thrust piece is at the correct distance from the housing (avoid canting). -
Page 7: Start-Up
Caution Danger of Injury! – Manually operated vario-slide valves: Always wear protective gloves when metering hot materials – Danger of burns. Depending on the type, open and close the JAUDT vario-slide valves with the handle, hand crank, hand wheel, ratchet, sprocket, electric motor or electropneumatic drive. © BA6110.0002_EN_Rev11.docx... -
Page 8: Maintenance
Maintenance Maintenance includes servicing, inspection and repairs. Maintenance should only be carried out by JAUDT GmbH. Servicing and inspection should only be carried out by specially trained qualified personnel. Work on the electrical system must only be carried out by qualified electricians. -
Page 9: How To Adjust And Replace The Stuffing Box Gland
If necessary, replace worn seals and adjust the eccentric screws. Check the vario-slide valve for smooth movement and noise emission. If necessary, disassemble and clean the JAUDT vario-slide valve. Always replace the self-locking screws. Disassemble and clean the vario-slide valve. Always replace the self-locking screws. -
Page 10: Airmatik Seal
The profile of the seal must engage completely in the profile groove. If this does not happen completely, there is a risk that the seal will be forced out of the groove under pressure and will be damaged. Suitable tools can be ordered from Jaudt. Attention: Damage to materials! Do not use any tools with sharp edges, e.g. -
Page 11: Electric Motor Drive
See Section 6.1 for details of how to adjust and replace the stuffing box gland The cylinder pipe of the electropneumatic drive is dependently of the nominal size of the vario slide valve equipped with different diameters ØD. Overview of the repair kit of the electrpneumatic drive make JAUDT: Order-number ØD... -
Page 12: Drives
Operating Instructions FSV 6110… Drives The JAUDT vario-slide valve with hand crank, electric motor and electropneumatic drive is illustrated under Section 8 (Spare Parts). The other drive variants are assembled in the same way as the drive with hand crank:... -
Page 13: Spare Parts Standard Version
Operating Instructions FSV 6110… Spare Parts Standard Version (see also spare parts list and drawing in appendix / size DN500, DN600 different construction) Illustrations not to scale 1 Housing 11 Lock pin 2 Eccentric screw 13 Limit switch 3 Seal 14 Ball bearing 4 Thrust piece 15 Gear motor... - Page 14 Operating Instructions FSV 6110… Detail of seal variants Standard gland: Goggle seal and O-ring in intake collar: Airmatik version: 1 Housing 9 Washer 18 5/2-way valve 2 Eccentric screw 10 Hand crank with handle 19 O-ring in intake collar 3 Seal 11 Lock pin 20 O-ring gland 4 Thrust piece...
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Page 15: Ordering Spare Parts
Send your spare parts order by mail to verkauf@jaudt.de or by fax to ++ 49 (0)821 7960567. If you have a JAUDT customer number you can also order spare parts at www.jaudt.de. Please give us the following information when ordering spare parts: Name and item from the spare parts list (appendix) Order no. -
Page 16: Cleaning
Cleaning agents containing acid and alkaline solutions must not be used. Foodstuffs: If food is to be metered, clean the JAUDT vario-slide valve under running drinking water and with a soft brush. If heavily soiled, use commercially available detergents. Make sure that these detergents are not toxic and do not form toxic compounds. -
Page 17: Dimension Sheet For Standard Version
Operating Instructions FSV 6110… Dimension Sheet for Standard Version (see also dimension sheet in the appendix) © BA6110.0002_EN_Rev11.docx Page 17 of 19... -
Page 18: Declaration Of Incorporation
Raiffeisenstr. 3 - 5 86167 Augsburg Tel. ++49 (0)821 79605-0 Documentation officer Wolfgang Morell, JAUDT Dosiertechnik GmbH Vario-slide valve / 6110… Product denomination / Device Type The above partly completed machinery is governed by the requirements of Directive 2006/42/EC Annex I, its general principles and its Part 1 and where appropriate Point 2.1. If used in areas at risk of explosion Directive 94/9/EC (ATEX) also applies. -
Page 19: Appendix
Operating Instructions FSV 6110… Appendix On the following pages the technical data sheets or the documentation of the accessories are specified © BA6110.0002_EN_Rev11.docx Page 19 of 19... - Page 20 JAUDT - Spare parts list - english 25.11.2014 Rappenglitz 611009.7002 FSV 300 K 214-1117 / 20 Item Part number Quantity Unit Description Material Remark 20 120610.0111 STK slide plate 2 1.4301 Bl 8x298x407 30 121610.0031 STK packing 1 Aramid 35 015610.0222...
- Page 21 JAUDT Dosiertechnik Maschinenfabrik GmbH 86167 Augsburg...