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Translation of the original operating instructions
JAUDT DOUBLE SHUTTLE VALVE
DPK GII 6207...
Contents
1
DESCRIPTION......................................................................................................... 2
1.1
V
1.2
1.3
1.4
2
SAFETY INSTRUCTIONS ....................................................................................... 5
2.1
2.2
..................................................................................................... 6
2.3
3
TRANSPORT AND STORAGE ............................................................................... 6
3.1
........................................................................................................ 6
3.2
............................................................................................................ 6
4
INSTALLATION, COMMISSIONING, OPERATION ............................................... 7
4.1
...................................................................................................... 7
4.2
.................................................................................................. 8
4.3
......................................................................................................... 9
5
MAINTENANCE....................................................................................................... 9
5.1
5.2
5.3
5.4
A
5.5
..................................................................................................... 12
6
DRIVES .................................................................................................................. 12
7
SPARE PARTS...................................................................................................... 13
8
TROUBLESHOOTING .......................................................................................... 14
9
CLEANING ............................................................................................................ 14
10
DISPOSAL.......................................................................................................... 14
11
DPK ATEX DOUBLE SHUTTLE VALVES ........................................................ 15
12
DECLARATION OF INCORPORATION ............................................................ 17
13
ACCESSORIES .................................................................................................. 18
© BA_DPK_EN_Rev06-2010.docx
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JAUDT
Dosiertechnik
Maschinenfabrik
GmbH
Dosing, feeding,
removal, shutting off,
regulating and controlling
Raiffeisenstraße 3-5
D-86167 Augsburg
Tel. +49 821 796 05-0
Fax +49 821 796 05-67
+49 821 796 05-69
jaudt@t-online.de
www.jaudt.de
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Table of Contents
Related Manuals for JAUDT DPK GII 6207 Series
Summary of Contents for JAUDT DPK GII 6207 Series
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Page 1: Table Of Contents
Translation of the original operating instructions JAUDT DOUBLE SHUTTLE VALVE DPK GII 6207… Contents DESCRIPTION......................2 ..............4 ALIDITY OF THIS OPERATING MANUAL ..................4 DENTIFICATION POINT ................4 THER RELEVANT DOCUMENTS ............4 ECHNICAL REQUIREMENTS FOR OPERATION SAFETY INSTRUCTIONS ..................5 ................ -
Page 2: Description
Operating instructions DPK 6207… Description JAUDT double shuttle valves (DPK) are used for the infeed and outfeed of dust-like, fine and coarse bulk goods which are fed to the double shuttle valve in pre-metered volumes. JAUDT double shuttle valves are suitable for use under filters, separators, cyclones etc, as well as outfeeding against a slight pressure difference to avoid a continual secondary air flow. - Page 3 Operating instructions DPK 6207… Figure 1: Drawing of electric-motor driven version with cam disc Housing Cam disc Valve handle Weight Sealing disc Roller Thrust piece Limit switch Packing ring Drive unit (gear motor) Gasket ring © BA_DPK_EN_Rev06-2010.docx Page 3 of 18...
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Page 4: Validity Of This Operating Manual
600x600 with electric motor-, pneumatic- and weight-actuated drive. Other sizes available on request. Identification point The identification plate in Figure 3 is fixed to each JAUDT double shuttle valve and identifies the valve. The model number does not specify the paintwork or accessories. Figure 2: Identification plate When making enquiries or placing orders for spare parts, please always quote the order and model numbers. -
Page 5: Safety Instructions
You must make sure that the local health and safety regulations are observed. JAUDT double shuttle valves (DPK) conform to the very latest state of the art. Nevertheless, personal injury and material damage can be caused by moving parts or carelessness. We warn you of this through the corresponding advice. -
Page 6: Applications
0.01 mm and 5 mm ; e.g. ash, filter dust, gypsum, lime, sand, cement, de-icing salt. JAUDT double shuttle valves are not gastight due to the cycle function and due to the metallic sealing in the valve opening. -
Page 7: Installation, Commissioning, Operation
Provide sufficient room for disassembly and servicing! Clean the flange surfaces. Align the JAUDT double shuttle valve so that the openings form a passage for the flowing bulk goods. Attention! Material damage! Install the JAUDT double shuttle valve without stresses – otherwise there is a risk of damage to the material. -
Page 8: Commissioning
Directive 2006/42/EC8/37/EC and other applicable safety instructions have been met! See also the installation declaration. Check the JAUDT double shuttle valve for the following in the installed state: - Leaks (visual inspection of valve “CLOSED” position through inspection cover); - Whether the fastening elements have been tightened securely;... -
Page 9: Maintenance
Operating instructions DPK 6207… Operation Observe the safety instructions. Operation of the JAUDT double shuttle valve is simple with all drive versions. 4.3.1 Motor: Attention! Moving drive elements such as cam disc or balancing weights! Always wear the protective equipment prescribed by health and safety regulations when operating the double shuttle valve. -
Page 10: Inspections And Services Of The Jaudt Double Shuttle Valve
Operating instructions DPK 6207… Inspections and services of the JAUDT double shuttle valve The inspection work must also be performed at the same time as the service work. Check the JAUDT DPK for noise emissions, Ensure that the motor and cylinder and the unit are running perfectly. -
Page 11: Drag Handle Adjustment
Operating instructions DPK 6207… Drag handle adjustment Caution! Danger of injury! Ensure before starting work that the drive is switched off or disconnected. Make sure that the system is switched off and secured against inadvertent activation before starting work. Inform the control room. -
Page 12: Replacing The Sealing Plates
If the bearings or shaft seal have been supplied in a version designed for relubrication, note the separate lubrication specifications. Standard lubrication interval: 3 months Drives You have received the JAUDT double shuttle valve with the following types of drives: Electric-motor actuation with weight closing force Pneumatic actuation with pneumatic cylinder Weight actuation ©... -
Page 13: Spare Parts
Please send orders for spare parts by e-mail to verkauf@jaudt.de or by fax to ++ 49 (0)821 7960567. If you have a JAUDT customer number, it is also possible to order spare parts over the internet at www.jaudt.de. When ordering spare parts, please provide the following information: Name and Item from the spare parts list Order no. -
Page 14: Troubleshooting
Operating instructions DPK 6207… Troubleshooting Fault Cause Remedy Encrustations of product on inside Cleaning Foreign bodies Remove foreign bodies Valve does not open or shut Load-limiting device on rocker Reset rocker arm (see piont fully arm has tripped 5.2) Plate cam or roller is heavily worn Check;... -
Page 15: Special Instructions For Jaudt Dpk Atex Double Shuttle Valves
EC Declaration of Conformity pursuant to Directive 94/9/EC. The use of JAUDT equipment is only permitted in the conditions defined by the operator and set out in the order and in the EC Declaration of Conformity (proper usage). - Page 16 5 mm must be prevented at all costs. Any modification to the equipment requires the written consent of JAUDT. In particular, speed and velocities must not be increased. In general the relative speeds between moving metallic parts must not exceed 1 m/s.
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Page 17: Declaration Of Incorporation
Raiffeisenstr. 3 - 5 86167 Augsburg Tel. ++49 (0)821 79605-0 Documentation officer Wolfgang Morell, JAUDT Dosiertechnik GmbH douple shuttle valve / 6207… Product denomination / Device Type The above partly completed machinery is governed by the requirements of Directive 2006/42/EC Annex I, its general principles and its Part 1 and where appropriate Point 2.1. -
Page 18: Accessories
Operating instructions DPK 6207… Accessories On the following pages the technical data sheets or the documentation of the accessories are specified. © BA_DPK_EN_Rev06-2010.docx Page 18 of 18...