ESAB Origo Feed 304 M12 Series Service Manual
  1. Manuals
  2. Brands
  3. ESAB Manuals
  4. Wire Feeders
  5. Origo Feed 304 M12 Series
  6. Service manual

ESAB Origo Feed 304 M12 Series Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Origo™
Feed 304 M12, Feed 304 M13,
Feed 484 M12, Feed 484 M13
Service manual
Valid for: serial no. 238-, 410-, 440-, 502-, 620-, 917-,
623-xxx-xxxx
0740 800 144 GB 20181228

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Origo Feed 304 M12 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ESAB Origo Feed 304 M12 Series

Summary of Contents for ESAB Origo Feed 304 M12 Series

  • Page 1 Origo™ Feed 304 M12, Feed 304 M13, Feed 484 M12, Feed 484 M13 Service manual Valid for: serial no. 238-, 410-, 440-, 502-, 620-, 917-, 623-xxx-xxxx 0740 800 144 GB 20181228...

  • Page 2: Table Of Contents

    13AP1 Component positions ..............13AP2 Digital display ................SERVICE INSTRUCTIONS ............... What is ESD? ..................Spare parts for connection sets, 23 pole ..........SPARE PARTS ..................Rights reserved to alter specifications without notice. 0740 800 144 © ESAB AB 2018...

  • Page 3: Read This First

    0740 800 144 - 3 - © ESAB AB 2018...

  • Page 4: Introduction

    The wire feed units with control panel M12 The wire feed units with control panel M13 are intended for MIG/MAG-welding together are intended for MIG/MAG-welding together with stepped welding power sources. with infinitely adjustable welding power sources. 0740 800 144 - 4 - © ESAB AB 2018...

  • Page 5: Technical Data

    All types intended for All types intended for MIG/MAG welding MIG/MAG welding max pressure 0.5 MPa (5 bar) 0.5 MPa (5 bar) Coolant ESAB ready mixed coolant ESAB ready mixed coolant max pressure 0.5 MPa (5 bar) 0.5 MPa (5 bar) Maximum permissible load at 60% duty cycle 630 A 630 A...
  • Page 6 The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. Equipment marked IP2X is intended for indoor use. 0740 800 144 - 6 - © ESAB AB 2018...

  • Page 7: Wiring Diagram

    Panel plug, for welding current connection from the power source. 13XS... Connectors with the designation 13XS... are socket connectors. 13XS13 23 pole panel socket for remote control. 13YV1 Gas valve 0740 800 144 - 7 - © ESAB AB 2018...
  • Page 8 WIRING DIAGRAM CAUTION! STATIC ELECTRICITY can damage circuit boards and electronic components. • Observe precautions for handling electrostatic sensitive devices. • Use proper static-proof bags and boxes. 0740 800 144 - 8 - © ESAB AB 2018...

  • Page 9: Feed 304 M12 Up To And Including Serial No. 620-Xxx-Xxxx

    WIRING DIAGRAM Feed 304 M12 up to and including serial no. 620-xxx-xxxx, Feed 484 M12 all serial numbers 0740 800 144 - 9 - © ESAB AB 2018...
  • Page 10 WIRING DIAGRAM 0740 800 144 - 10 - © ESAB AB 2018...

  • Page 11: Feed 304 M12 Serial No. 917-Xxx-Xxxx

    WIRING DIAGRAM Feed 304 M12 serial no. 917-xxx-xxxx 0740 800 144 - 11 - © ESAB AB 2018...
  • Page 12 WIRING DIAGRAM 0740 800 144 - 12 - © ESAB AB 2018...

  • Page 13: Feed 304 M12 From Serial No. 623-Xxx-Xxxx

    WIRING DIAGRAM Feed 304 M12 from serial no. 623-xxx-xxxx 0740 800 144 - 13 - © ESAB AB 2018...
  • Page 14 WIRING DIAGRAM 0740 800 144 - 14 - © ESAB AB 2018...

  • Page 15: Feed 304 M13 Up To And Including Serial No. 620-Xxx-Xxxx

    WIRING DIAGRAM Feed 304 M13 up to and including serial no. 620-xxx-xxxx, Feed 484 M13 all serial numbers 0740 800 144 - 15 - © ESAB AB 2018...
  • Page 16 WIRING DIAGRAM 0740 800 144 - 16 - © ESAB AB 2018...

  • Page 17: Feed 304 M13 Serial No. 917-Xxx-Xxxx

    WIRING DIAGRAM Feed 304 M13 serial no. 917-xxx-xxxx 0740 800 144 - 17 - © ESAB AB 2018...
  • Page 18 WIRING DIAGRAM 0740 800 144 - 18 - © ESAB AB 2018...

  • Page 19: Feed 304 M13 From Serial No. 623-Xxx-Xxxx

    WIRING DIAGRAM Feed 304 M13 from serial no. 623-xxx-xxxx 0740 800 144 - 19 - © ESAB AB 2018...
  • Page 20 WIRING DIAGRAM 0740 800 144 - 20 - © ESAB AB 2018...

  • Page 21: Description Of Operation

    DC power supplies Diodes D30 – D33 rectify the 42 V supply to 60 V. Capacitor C61 smooths the supply, which is then used to power the wire feeder motor. 0740 800 144 - 21 - © ESAB AB 2018...

  • Page 22: 13Ap1:2 Activation, Power Source

    An output, terminal F06, which supplies a signal to the power source when the voltage is to be reduced for crater filling. The emitter of the transistor in the optocoupler is connected to 0 VB, i.e. to the neutral of the power source voltage reference. 0740 800 144 - 22 - © ESAB AB 2018...

  • Page 23: 13Ap1:4 Voltage Adjustment

    Wire feed speed and welding voltage during crater filling 13AP1:4 Voltage adjustment This function is only used by units with control panel M13. 0740 800 144 - 23 - © ESAB AB 2018...

  • Page 24: 13Ap1:5 Gas Valve

    The gas valve is connected to connectors F04 and F05. If an intermediate wire feed unit is being used, its gas valve is connected via pins V and U in the remote control connector (13XS13). 13AP1:6 2-stroke / 4-stroke 0740 800 144 - 24 - © ESAB AB 2018...

  • Page 25: 13Ap1:7 Burn-Back Time

    13XS13. The circuit board microprocessor senses that the remote control unit is connected by means of the voltage drop across diode D35. When the remote control unit is connected, the voltage on connector E11 cannot drop below about 0.6 V. 0740 800 144 - 25 - © ESAB AB 2018...

  • Page 26: 13Ap1:9 Motor Driving / Braking

    Feed 304: The current limit is 20 A on starting. When the set speed is achieved, this is reduced to 13 A. Feed 484: The current limit is 20 A on starting. When the set speed is achieved, this is reduced to 15 A. 0740 800 144 - 26 - © ESAB AB 2018...

  • Page 27: 13Ap1:10 Tachometer Input

    The pulse generator (encoder), 13G1, is fitted to drive motor 13M1. It generates 60 pulses per revolution. At a wire feed speed of 25 m/min, the pulse generator produces a pulse frequency of 10230 Hz. 0740 800 144 - 27 - © ESAB AB 2018...

  • Page 28: 13Ap1:11 Current Relay, Creep Start / Normal Start

    If this is not followed by a flow of welding current within 3 s, the power source shuts down the welding power supply, although wire feed continues until the welding torch switch is released. 0740 800 144 - 28 - © ESAB AB 2018...

  • Page 29: 13Ap1:13 Processor, Starting Sequence, Motor Type

    Feed 304 before serial no. 917-xxx-xxxx, motor with tachometer. Feed 304 from serial no. 917-xxx-xxxx, motor with pulse generator. Feed 484 all serial numbers, motor with tachometer. See the spare parts list for ordering numbers. 0740 800 144 - 29 - © ESAB AB 2018...

  • Page 30: 13Ap1:14 Gas Purge

    The circuit board has an input for gas purge, this is not used. 13AP1:15 Inching The circuit board has an input for inching, this is not used. 13AP1:16 Remote control input 0740 800 144 - 30 - © ESAB AB 2018...
  • Page 31 Welding voltage remote control unit, if the power source is of thyristor-controlled or transistor-controlled type: pins J, K, L, Z and Y in 13XS13. • MEK 25 intermediate wire feeder unit. • Equipment for mechanized welding: Miggytrac or Railtrac. 0740 800 144 - 31 - © ESAB AB 2018...

  • Page 32: 13Ap1 Component Positions

    DESCRIPTION OF OPERATION 13AP1 Component positions The third version of the control board, 0487 166 89x, with print no. 487165-003 0740 800 144 - 32 - © ESAB AB 2018...
  • Page 33 DESCRIPTION OF OPERATION The second version of the control board, 0487 166 88x 0740 800 144 - 33 - © ESAB AB 2018...

  • Page 34: 13Ap2 Digital Display

    DESCRIPTION OF OPERATION The first version of the control board, 0486 205 886 13AP2 Digital display The digital display unit is used for wire feed units with control panel M13. 0740 800 144 - 34 - © ESAB AB 2018...
  • Page 35 A5. A smoothed 12 V DC power supply is supplied to the board via inputs A2 and A3 from the welding power source. Voltage regulator VR1 produces a 5 V output. Component positions, display board 13AP2 0740 800 144 - 35 - © ESAB AB 2018...
  • Page 36 DESCRIPTION OF OPERATION Circuit diagram, display board 13AP2 0740 800 144 - 36 - © ESAB AB 2018...

  • Page 37: Service Instructions

    Work surfaces, carts and containers must be conductive and grounded. Use only antistatic packaging materials. Overall, handling of ESD-sensitive devices should be minimized to prevent damage. 0740 800 144 - 37 - © ESAB AB 2018...

  • Page 38: Spare Parts For Connection Sets, 23 Pole

    SERVICE INSTRUCTIONS Spare parts for connection sets, 23 pole 0740 800 144 - 38 - © ESAB AB 2018...

  • Page 39: Spare Parts

    The spare parts list is published in a separate document that can be downloaded from the Internet: www.esab.com File name Product 0459 161 990 Feed 304 M12 / M13 and Feed 484 M12 / 13 0740 800 144 - 39 - © ESAB AB 2018...
  • Page 40 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

This manual is also suitable for:

Origo feed 304 m13 seriesOrigo feed 484 m12 seriesOrigo feed 484 m13 series

Table of Contents

Save PDF