ESAB Aristo RoboFeed 3004w Instruction Manual
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Summary of Contents for ESAB Aristo RoboFeed 3004w
- Page 1 Aristo® RoboFeed 3004w Instruction manual Valid for: serial no. 310-xxx-xxxx 0461 165 101 GB 20170831...
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Page 3: Table Of Contents
Changing feed rollers................MAINTENANCE ..................... 15 General ...................... Inspection and cleaning................ORDERING SPARE PARTS ................16 ORDERING NUMBERS ..................ACCESSORIES ....................WEAR PARTS....................... WIRING DIAGRAM ....................Rights reserved to alter specifications without notice. 0461 165 101 © ESAB AB 2017... -
Page 4: Safety
1 SAFETY SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 A equipment in those locations, due to conducted as well as radiated disturbances. CAUTION! Read and understand the instruction manual before installing or operating. 0461 165 101 - 5 - © ESAB AB 2017...
- Page 6 CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0461 165 101 - 6 -...
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Page 7: Introduction
The RoboFeed 3004w wire feed unit is intended for MIG/MAG welding along with robotic equipment. Equipment The wire feed unit is supplied with an instruction manual and a sticker with recommended wear parts. 0461 165 101 - 7 - © ESAB AB 2017... -
Page 8: Technical Data
The duty cycle is valid for 40 °C / 104 °F, or below. Enclosure class The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP2X is intended for indoor use. 0461 165 101 - 8 - © ESAB AB 2017... -
Page 9: Installation
The other end is at the wire feed unit and must be fitted with the terminating resistor, as shown to the right. Example of a robotic welding system 0461 165 101 - 9 - © ESAB AB 2017... -
Page 10: Operation
Read it through before you start using the equipment! WARNING! Assure that the side panels are closed during operation. WARNING! Rotating parts can cause injury, take great care. 0461 165 101 - 10 - © ESAB AB 2017... -
Page 11: Connection And Control Devices
Connection for welding torch (EURO) Connection for control cable from power source * ELP = ESAB Logic Pump, see “Water connection”, page 12. Symbol and function explanations Inlet spatter removal air (10) Shielding gas (13) Outlet spatter removal air (6) Used for spray-cleaning the contact tip on the welding torch. -
Page 12: Restrictions Regarding The Welding Torch Connector
Recommended dimensions mating parts Water connection The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. When connecting a water-cooled welding gun, the water pump starts. -
Page 13: Pressure Guard (If Installed)
Make sure that the wire goes properly into the feed roller's track and into the outflow nozzle or wire guide. Secure the pressure sensor. Close the side panel. 0461 165 101 - 13 - © ESAB AB 2017... -
Page 14: Changing Feed Rollers
Turn the feed roller with the dimensioning mark for the required track towards you. WARNING! Risk of crushing when replacing the wire bobbin! Do not use safety gloves when inserting the welding wire between the feed rollers. 0461 165 101 - 14 - © ESAB AB 2017... -
Page 15: Maintenance
The wear parts of the welding torch should be cleaned and replaced at regular intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly and clean the contact tip. 0461 165 101 - 15 - © ESAB AB 2017... -
Page 16: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 17: Ordering Numbers
0461 000 891 Wire feed unit ® 12 pole Aristo RoboFeed 3004w 0461 030 990 Spare parts list ® Aristo RoboFeed 3004w Technical documentation is available on the Internet at www.esab.com. 0461 165 101 - 17 - © ESAB AB 2017... -
Page 18: Accessories
ACCESSORIES ACCESSORIES F102 440 880 Quick connector MarathonPac™ 0461 173 880 Adapter plate for mounting on the robot arm 0461 165 101 - 18 - © ESAB AB 2017... -
Page 19: Wear Parts
Only use pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch. For illustration of wear parts, see next spread in this document. 0461 165 101 - 19 - © ESAB AB 2017... - Page 20 In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire must be used. It is recommended to use 3 m long welding torch for aluminium wire, equipped with appropriate wear parts. 0461 165 101 - 20 - © ESAB AB 2017...
- Page 21 WEAR PARTS 0461 165 101 - 21 - © ESAB AB 2017...
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Page 22: Wiring Diagram
WIRING DIAGRAM WIRING DIAGRAM 0461 165 101 - 22 - © ESAB AB 2017... - Page 23 WIRING DIAGRAM 0461 165 101 - 23 - © ESAB AB 2017...
- Page 24 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...
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