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Summary of Contents for Zimmer GS Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS GS series O-ring assembly gripper pneumatic DDOC00228 THE KNOW-HOW FACTORY www.zimmer-group.de...
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Page 2: Table Of Contents
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series Contents Supporting documents ................................. 3 Hazard levels of warning notices ....................................3 Safety notices ..................................4 Proper use ..................................... 4 4 Personnel qualification ................................. 5 Product description ................................5 Forces and torques ........................................5 Type plate .............................................5... -
Page 3: Supporting Documents
The installation and operating instructions contain important notes for your personal safety. They must be read and understood by all persons who work with or handle the product during any phase of the product lifetime. The documents listed below are available for download on our website www.zimmer-group.com: • Installation and operating instructions •... -
Page 4: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. Installation, commissioning, maintenance and repairs may only be performed by qualified specialists in accordance with these installation and operating instructions. -
Page 5: Personnel Qualification
For information on the forces and torques for the following component, please refer to our website www. zimmer-group.com: • GS series Please contact Zimmer Customer Service if you have any questions. 5.2 Type plate A type plate is attached to the housing of the product. The article number... -
Page 6: Protection Class
6.2 Technical data INFORMATION For technical data, refer to our website at www.zimmer-group.com: • GS series This data varies within the series, depending on the specific design. Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com... -
Page 7: Installation
• Strength class of the mounting screws: ≥ 8.8 (DIN EN ISO 4762) ► Observe the tightening torque of the mounting screws. Ö Zimmer GmbH recommends verifying the permitted load-carrying capacity of the required screw connections in accordance with VDI 2230. ► The exact installation positions can be found on the technical data sheet on our website. -
Page 8: Installing The Mechanical System
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 7.2 Installing the mechanical system NOTICE Non-compliance may result in material damage. The product is mounted by means of the three tapped holes The product is positioned by straight pins in the two fits The following work steps must be observed during instal- lation: ►... -
Page 9: Installing The Power Supply
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 7.3 Installing the power supply 7.3.1 Installing the pneumatic system NOTICE Close off any unused pneumatic connections using suitable dummy plugs. The authorized pneumatic connections that are available can be found in the accessories list, which is available on our website. -
Page 10: Flow Chart
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 7.3.2 Flow chart NOTICE During the return movement, the valve B/B‘ for the wiper must always be bled first for approx. 0.5 seconds. Afterward, the valve A/A‘ for the spread jaws can be bled. Ö As a result, no air cushion can form between the piston for the wiper and the piston for the spread jaws ... - Page 11 INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series Expanding an O-ring Ventilate connection A or A‘. Ö Spread jaws are extended. Ö O-ring is grasped and expanded. Positioning above the workpiece / plunging Position the product above the workpiece in such a way that the upper edge of the spread jaws and the lower edge of the annular groove are aligned with one another.
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Page 12: Installing Accessories
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 7.4 Installing accessories Removal jaws ► Insert the centering pins into the drilled holes of the wiper intended for them. ► After that, position the removal jaws on the centering pins ► Attach the removal jaws using the cylinder screw Ö Only use screws with a strength class of 8.8. - Page 13 INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series Sensors Detecting the end position enables a shorter cycle time and continuous control. Inductive proximity switches ► Install the mounting block on the mounting surface below the spread jaws. ► Insert the proximity switch into the mounting block ►...
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Page 14: Setting The Stroke Limitation
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 7.5 Setting the stroke limitation The stroke limitation of the product is to be set as described in the following: • By turning the adjustment ring , you can adjust the stroke of the spread jaws to the respective O-ring. -
Page 15: Error Diagnosis
Ö Disassembly is to be performed only by Zimmer Customer Service. NOTICE Zimmer GmbH recommends allowing maintenance and seal replacement to be carried out by Zimmer Customer Service. Dismantling and reassembling the product without authorization may result in complications, as special instal- lation equipment is required in some cases. -
Page 16: Accessories/Scope Of Delivery
10 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. Optional accessories and those included in the scope of delivery can be found at www.zimmer-group.com. -
Page 17: Rohs Declaration
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 13 RoHS declaration in terms of the EU Directive 2011/65/EU Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5, 77866 Rheinau, Germany +49 7844 9138 0 ... -
Page 18: Declaration Of Incorporation
INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series 15 Declaration of Incorporation In terms of the EU Machinery Directive 2006/42/EC (Annex II 1 B) Name and address of the manufacturer: Zimmer GmbH Im Salmenkopf 5, 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 ... - Page 19 INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com • • • • •...
- Page 20 INSTALLATION AND OPERATING INSTRUCTIONS: O-ring assembly gripper, pneumatic, GS series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com • • • • •...
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