Related Manuals for Zimmer GEP5000
Summary of Contents for Zimmer GEP5000
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS 2-jaw parallel gripper, electric GEP5000 3-jaw concentric gripper, electric GED5000 DDOC00211 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 Number of the selected workpiece recipe WorkPosition Inner jaw position Depending on the application, this can be the end position or the work position. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 3: Table Of Contents
11.3.3 Handshake data transfer method ..................................28 11.3.4 Parameter ..........................................29 11.3.5 Cold boot ..........................................35 11.3.6 Minimum travel path ......................................35 11.4 Movement profiles GEP5000IL/GED5000IL ..................................36 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 4 18 RoHS declaration ..................................56 19 REACH declaration ..................................56 20 Declaration of Incorporation ..............................57 21 Declaration of Conformity ................................. 58 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 5: Supporting Documents
This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Safety Notices
• Use of the product under extreme conditions, such as aggressive fluids or abrasive dusts • Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 7: Proper Use
► Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters and operating conditions. Ö Zimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole responsibility. -
Page 8: Product Description
A type plate is attached to the housing of the product. The article number and confirmation number are shown on the type XX-XXXXXX plate. Article number Confirmation number Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Functional Description
INSTALLATION AND OPERATING INSTRUCTIONS:GEP5000/GED5000 6 Functional description The gripper jaws of the GEP5000 series are arranged parallel to each other on two opposing guide rails and can be moved relative to each other. The gripper jaws of the GED5000 series are arranged on three guide rails offset to each other at a 120° angle. ... -
Page 10: Led Status Display
LED display menu Power supply Error 100% Positions Force level/Binary error code Plus button for parameter values Set button Minus button for parameter values Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Gep5000Il/Ged5000Il Led Display
► See the “GEP5000IO/GED5000IO LED display” section for information about the gripper position display. ► Please contact Customer Service if you have any questions. 100% Power supply Error Positions Force level Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 12: Control
The product has a mechanical self-locking mechanism to ensure that the workpiece remains held by the product in the event of power supply loss or failure (e.g. an emergency stop). Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Technical Data
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 14: Installation
► Make sure that the mounting piece is sufficiently rigid. ► Please note the permitted tightening torques of the mounting screws at www.zimmer-group.com/de/td. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Installing Gep5000
► Position the product on the mounting piece using centering sleeves. ► Mount the product on the mounting piece using the appropriate mounting screws. Mounting screw Centering Disc Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Installing Ged5000
► Position the product on the mounting piece with the straight pins. ► Mount the product on the mounting piece using the appropriate mounting screws. Mounting screw Straight pins Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Safe Shutoff For Products With Io-Link
(GND). Because of the self-locking mechanism, the product remains in the last approached position, even if no voltage is supplied. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installing The Energy Supply
Ö Damage to the contacts can result in malfunction of the product. ► Connect the power supply cable to the control system of the product. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Installing The Power Supply For Gep5000Io/Ged5000Io
0 V DC supply voltage for IO-Link communi- cation Black IO-Link communication M12 5-pin plug Gray GND actuator 0 V DC supply voltage for actuator Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Static Charge
► Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Commissioning
0 V DC I max. ≤ 5 A Current draw Gripper position INFORMATION The switching sequence only applies to the GEP5000IO and GED5000IO products. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 22 ► Please note that the error display lights up during initial commissioning. Ö The error display goes out at the next product movement. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 23 ► Please note that the end positions must be taught without gripper fingers and the workpiece in order to restore the factory settings. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 24: Cold Boot
The value shown on the LED display corresponds to the end position. Design size Minimum travel path per gripper jaw [mm] GEP5006IO/GED5006IO 1.25 GEP5008IO/GED5008IO 1.25 GEP5010IO/GED5010IO 1.25 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 25: Movement Profiles Gep5000Io/Ged5000Io
16 mm - value of end position - value of travel 12.6 distance GEP5010IO/GED5010IO 20 mm - value of end position - value of travel 16.6 distance Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 26: Movement Profile Baseposition Direction
16 mm - value of end position - value of travel 12.6 distance GEP5010IO/GED5010IO 20 mm - value of end position - value of travel 16.6 distance Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Commissioning For Gep5000Il/Ged5000Il
The terms process data input and output are to be understood from the perspective of the gripper. Process data input Control system Gripper Process data output Name Data type StatusWord UINT16 Diagnosis UINT16 ActualPosition UINT16 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Iodd Import
Ö The data transmission is complete when the product sends back Statusbit 12 = DataTransferOK = FALSE. INFORMATION ► For examples, refer to the "Quickstart Basic Parameters" section. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 29: Parameter
Setting this bit tells the product to save the current position as the TeachPosition in the selected WorkpieceNo. This only works if there is no "0" that is transmitted in the workpiece number. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 30 Inside and outside gripping, both movements at the same speed. INFORMATION For operation of the product, Zimmer GmbH recommends "DeviceMode" 60, 70 and 100. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 31 This means that the TeachPosition range starts at 13.5 mm and goes all the way up to 16.5 mm. PositionTolerance Position TeachPosition Name PositionTolerance Data format UINT8 Permission Write Transfer Cyclical Value range 0 to 255 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 32 0 to max. 2000 Name TeachPosition Data format UINT16 Permission Write Transfer Cyclical Value range 0 to max. jaw stroke of the product Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 33 Active if the product has an active error. The error message can be determined using Diagnosis. Name StatusWord Data format UINT16 Permission Read Transfer Cyclical Value range 0 - 65535 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 34 • The position measurement accuracy is 0.2 mm. ► During commissioning, be aware of fluctuations around the exact value if you use ActualPosition to detect the workpiece. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 35: Cold Boot
The value shown on the LED display corresponds to the end position. Design size Minimum travel path per gripper jaw [mm] GEP5006IL/GED5006IL 1.25 GEP5008IL/GED5008IL 1.25 GEP5010IL/GED5010IL 1.25 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 36: Movement Profiles Gep5000Il/Ged5000Il
16 mm - value of end position - value of travel 12.6 distance GEP5010IL/GED5010IL 20 mm - value of end position - value of travel 16.6 distance Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 37: Movement Profile Baseposition Direction
► Transmit the parameters to the product with a handshake. INFORMATION ► For more information please refer to the „Handshake Data Transfer Method“ section. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 38: Quickstart Basic Parameters
// Handshake is completed, // Product moves to WorkPosition (0x0200 or 512(decimal) = MoveToWork) iStep := 100; END_IF 100: // Continue with the program END_CASE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 39: Starting The Gripping Movement
• The product is at the TeachPosition: StatusWord bit 9 = TRUE • The product is at the WorkPosition: StatusWord bit 10 = TRUE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 40: Recipe Examples
IF NOT StatusWord.12 THEN // Query for completion of the data transfer, // DataTransferOK = FALSE iStep := 0; // Storage is completed END_IF; END_CASE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 41 := 0; //Handshake is completed, // Parameters from the third recipe have been taken over into the current process parameters. END_IF; END_CASE Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 42: Operation
Window width 1 to 5 Change value Force setting Value Force mode 1 to 5 3 s Main menu Display Error diagnosis 3 s Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 43: Operate Menu
► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 44: Menu Function For Gep5000Io/Ged5000Io
Remaining service life cycles. display • 1 = Low remaining service life (< 2 million cycles) • 5 = High remaining service life Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 45: Menu Settings For Gep5000Io/Ged5000Io
► You can find more information about menu operation on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 46: Menu Functions For Gep5000Il/Ged5000Il
► You can find the information in the technical data sheet on our website. ► Please contact Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 47: Error Diagnosis
► Apply the process data via a • Modified process data were handshake. not taken over. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 48 ► Check that the product moves freely. • Gripper jaws are tensioned incorrectly. 0x0406 System error • Internal system error ► Please contact Customer Service. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 49: Error Diagnosis For Gep5000Io/Ged5000Io
• Ambient temperature is too ► Provide sufficient ventilation/ undershot. high. cooling/connection. • Overload of the products. ► Check that the product moves freely. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 50 ► Check the gripper fingers. The product does not achieve • The guide moves with ► Please contact Customer the target speed when moving. difficulty. Service. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 51 WorkPo- difficulty. moves freely. sition or TeachPosition. • The travel path of the ► Please contact Zimmer product is impeded. Customer Service. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 52 ► Please contact Zimmer travel. • The product returns to a Customer Service. fixed end stop. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 53 Read out of the transmitted tolerance of the TeachPo- sition. 0x0105 (261) GripForce UINT8 Read 1 to 130 % Read out of the transmitted gripping force. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
-
Page 54: Maintenance
► Observe the manufacturer information for use of specific lubricants. ► Adhere to the lubrication interval. ► Avoid excessive lubrication. ► Remove leaking lubricant immediately and thoroughly. ► Replace damaged seals. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 55: Decommissioning/Disposal
► Disconnect the product completely from the power supply. ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 56: Rohs Declaration
Rheinau, Germany, 2020-11-15 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 57: Declaration Of Incorporation
Rheinau, Germany, 2021-05-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 58: Declaration Of Conformity
Rheinau, Germany, 2021-05-01 Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
Need help?
Do you have a question about the GEP5000 and is the answer not in the manual?
Questions and answers