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ODB SKB700 Owner's Manual

Self contained leaf collector
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SKB700
SKB700
Self Contained Leaf Collector
Self Contained Leaf Collector
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
2018 DIESEL Edition
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.leafcollector.com
SKB700
819210

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Summary of Contents for ODB SKB700

  • Page 1 SKB700 SKB700 Self Contained Leaf Collector Self Contained Leaf Collector Owner's Manual Safety Manual Pre-Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog 2018 DIESEL Edition ODB Company 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823 www.leafcollector.com SKB700 819210...
  • Page 2 READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT. IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY!
  • Page 3 Read and understand this entire manual before operating, maintain- ing or repairing the leaf vacuum. If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge. Never operate a unit with damaged or missing safety decals.
  • Page 4 THANK YOU Thank you and Congratulations on your puchase of your ODB Leaf Collector. Your ODB leaf col- lector has been carefully designed and manufactured to give you a maximum amount of dependabil- ity and years of trouble-free operation. Take comfort in the fact the ODB has been manufacturing municipal products since 1910 and takes pride in our product's quality and our customer service.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Read and understand this entire manual before operating, maintaining or repair- ing the leaf vacuum. Table of Contents Contents SKB700 ................................1 Table of Contents ............................5 1.0 GENERAL SAFETY 1.1 Safety Symbol Definitions ........................10 1.2 Do’s and Do Not’s:..........................11 1.3 Training: ..............................13...

  • Page 6: Table Of Contents

    6.3 Sheet Metal Group, SCL ..........................95 6.4 Engine Mount Group ..........................96 6.5 Muffler (Exhaust) Assembly ........................97 6.6 Radiator Assembly Group ........................... 98 6.7 Engine Senders / Switch Group ......................... 99 6.8 Battery Group ............................100 ODB COMPANY 800-446-9823 SKB700...
  • Page 7 8.2 - 0 Degree Blower Housing Face Group ....................117 8.3 SKB700 90 DEGREE Blower Housing Group ..................118 8.4 SKB700 90 Degree Blower Housing Face Group ..................119 8.5 Belt Drive Pedestal Group .......................... 120 8.6 90 DEGREE Exhaust Ducts Group ......................121 8.7 Fuel Tank Group ............................

  • Page 8: General Safety

    Read and understand this entire manual before operating, maintain- ing or repairing the leaf vacuum. GENERAL SAFETY 1.0 GENERAL SAFETY Contents SKB700 .........................1 Table of Contents ....................5 1.0 GENERAL SAFETY 1.1 Safety Symbol Definitions ................10 1.2 Do’s and Do Not’s:..................11 1.3 Training: ......................13 1.4 Safety Decals .....................15...
  • Page 9 Read and understand this entire manual before operating, maintain- ing or repairing the leaf vacuum. If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge. Never operate a unit with damaged or missing safety decals.

  • Page 10: Safety Symbol Definitions

    Disregarding this safety warning WILL result in serious equipment damage, injury or possible death. Disregarding this safety warning CAN result in serious equipment damage, injury or possible death. Disregarding this safety warning MAY result in minor or moderate injury or property damage. ODB COMPANY 800-446-9823 SKB700...

  • Page 11: Do's And Do Not's

    DO NOT operate unit if fuel is spilled or with fuel cap off. DO NOT smoke or weld near the unit. DO NOT run engine in an enclosed area. DO NOT place hands or feet near moving or rotating parts. ODB COMPANY 800-446-9823 SKB700...
  • Page 12 Wash Hands after handling Engine Exhaust, some its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth de- fects or other reproductive harm. ODB COMPANY 800-446-9823 SKB700...

  • Page 13: Training

    SAFETY PRECAUTIONS 1.3 Training: Improper use of the ODB leaf collector CAN result in severe per- sonal injury or death. All personnel using this leaf vacuum must be trained and qualified with all the operations, maintenance, repair and safety procedures defined in this manual.
  • Page 14 SAFETY PRECAUTIONS 1.4 Safety Decals - Decal Layout for SKB700 ODB COMPANY 800-446-9823 SKB700...

  • Page 15: Safety Decals

    200193 Caution - Allow Engine to ... 200192 Caution - Do Not attempt ... 200106 Caution - Pinch Point 200183 Danger - Rotating Parts 200189 Warning - Check Impeller ... 200182 Do Not Open Cover ... ODB COMPANY 800-446-9823 SKB700...

  • Page 16: Pre-Operating Section

    2.0 PRE-OPERATING SECTION Pre-Operating Section 2.0 PRE-OPERATING SECTION 2.1 Instruments and Controls: ...................17 2.2 Safe Operations: ....................19 2.3 Preparation For Operation ..................21 2.4 Pre-Transport Checks ...................22 2.5 Personal Protective Equipment and Clothing ............24 2.6 Work Site Preparation ..................25 ODB COMPANY 800-446-9823 SKB700...

  • Page 17: Instruments And Controls

    *Recycle Key to the OFF position after changing a setting* Main Menus >Active Engine Fault Codes View/Scroll Active Codes Always make sure the PTO is disengaged before starting unit. >Stored Engine Fault Codes View/Scroll Stored Fault Codes ODB COMPANY 800-446-9823 SKB700...
  • Page 18 Throttle type Selection TSC Minimim Speed TSC Maximum Speed TSC Ramp Rate Throttle Curve Selection >Module Configuration Display Units (English, Metric) Hourmeter Source (Engine ECU, Inter- nal) Battery Source (J1939, Internal) Battery Volt Trim >CAN bus Configuration ODB COMPANY 800-446-9823 SKB700...

  • Page 19: Safe Operations

    3. A record of mental stability with no history of epileptic seizures, dizziness, or any other disability that may result in injury to himself or others. If any of these requirements are not satisfied at any time, the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT. ODB COMPANY 800-446-9823 SKB700...
  • Page 20 7. Operators must not be under the direct or indirect influence of alcohol and/or drugs. This includes prescription drugs that could cause drowsiness, dizzi- ness, or any other condition that would impair their ability to operate or use this equipment in a safe manner. ODB COMPANY 800-446-9823 SKB700...

  • Page 21: Preparation For Operation

    9. Check all guards to ensure they are undamaged, in place and properly secured. 10. All decals must be in place and legible prior to operating the leaf vacuum. See the decal section for decal replacement. ODB COMPANY 800-446-9823 SKB700...

  • Page 22: Pre-Transport Checks

    Allow enough slack to ensure that vehicle turns will not activate the safety breakaway switch. NOTE: Follow manufacturers procedure to ensure tow vehicles brake control box is prop- erly adjusted. ODB COMPANY 800-446-9823 SKB700...
  • Page 23 10. Verify there are no loose tools or materials on the trailer, inside the intake and exhaust hoses, or inside the engine sheet metal. 11. Check all cones, wheel-chocks, signs or other support tools and mate- rials to ensure proper stowage. ODB COMPANY 800-446-9823 SKB700...

  • Page 24: Personal Protective Equipment And Clothing

    Work clothes MUST be close fitting, but not restrictive of move- ment, without any loose parts that could be entangled in any parts of the leaf vacuum. This includes items such as jewelry, chains and backpacks. ODB COMPANY 800-446-9823 SKB700...

  • Page 25: Work Site Preparation

    Confirm that all operators are wearing proper clothes and personal protective equipment. Restrict all personnel, except the operator from the area near the leaf vacuum. DO NOT allow pedestrians, children or animals near the work area. ODB COMPANY 800-446-9823 SKB700...

  • Page 26: Operating Section

    3.0 OPERATING SECTION 3.0 OPERATING SECTION 3.1 Starting Engine ....................27 3.2 Engaging the PTO ..................29 3.3 Fluid Drive Coupler (if equipped) ..............31 3.4 Vacuuming Leaves ..................32 ODB COMPANY 800-446-9823 SKB700...

  • Page 27: Starting Engine

    Down Buttons adjusts engine speed between the selected multistate speed selections. 3) High/Low Engine Accelerates to the Max Speed Setting with the Up button pressed. When the Up button is released, the engine goes back to idle speed. ODB COMPANY 800-446-9823 SKB700...
  • Page 28 7. IMPORTANT: To assure proper lubrication, operate the engine at or below 1200 rpm with no load for 1 -2 minutes. Extend this period 2 - 4 minutes when operating at temperatures below freezing. figure 3a ODB COMPANY 800-446-9823 SKB700...
  • Page 29 (such as a starter or glow plug circuit), it is necessary to install a slave relay that is diode protected into the circuit. Controls, Inc. can provide any necessary slave relays. ODB COMPANY 800-446-9823...
  • Page 30 32 alarms and faults. Each event is logged with the engine hour reading at the time of occur- rence. This provides a history of alarms and shutdowns for mechanical engines that is valuable for service and troubleshooting. ODB COMPANY 800-446-9823 SKB700...
  • Page 31 Configure settings for throttle, inputs, outputs and other available options Panel settings are made in the controller setup menu. A password is required to change settings. Contact your OEM, engine dealer, distributor or Controls, Inc. for this information. ODB COMPANY 800-446-9823 SKB700...
  • Page 32 6) RECYCLE POWER TO THE PANEL (Turn panel power off and then back on) Engine must undergo a 60 deg warmup before clutch switch is live (active/useable) Must Engage AND Disengage UNDER 1300rpms, anything over 1300 will not engage or disengage ODB COMPANY 800-446-9823 SKB700...
  • Page 33 ECU shutdowns. Panel controlled alarms and shutdowns are available for the following: 1) Low Oil Pressure (Alarm & Shutdown) 2) High Engine Temperature (Alarm & Shutdown) 3) Overspeed (Shutdown Only) 4) Fuel Level (Alarm & Shutdown) 5) Battery Voltage (Alarm Only) ODB COMPANY 800-446-9823 SKB700...
  • Page 34 32 alarms and faults. Each event is logged with the engine hour reading at the time of occur- rence. This provides a history of alarms and shutdowns for mechanical engines that is valuable for service and troubleshooting. ODB COMPANY 800-446-9823 SKB700...
  • Page 35 Operating Section ODB COMPANY 800-446-9823 SKB700...
  • Page 36 Operating Section ODB COMPANY 800-446-9823 SKB700...
  • Page 37 Operating Section ODB COMPANY 800-446-9823 SKB700...
  • Page 38 The panel has two digital inputs available to monitor other components, senders or signals. The analog input is preset to fuel level and cannot be configured. The digital inputs can be used for a number of purposes including alarms and shutdowns. ODB COMPANY 800-446-9823 SKB700...
  • Page 39 Operating Section 3.6 Engine Controller- Pin Out ODB COMPANY 800-446-9823 SKB700...

  • Page 40: Engaging The Pto

    PTO at a specific speed in order to properly engage the PTO. Because of this the PTO handle only needs to be raised slightly, then the assist cylinder will take over and engage the PTO automatically. (fig. 3c) PTO shown fully engaged ODB COMPANY 800-446-9823 SKB700...
  • Page 41 1. Decrease the rpm to 1000 rpm. 2. Grasp the PTO handle and slowly disengage the PTO. 3. When the PTO is fully disengaged, the engine can be shut down. figure 3b PTO handle PTO shown disengaged ODB COMPANY 800-446-9823 SKB700...

  • Page 42: Fluid Drive Coupler (If Equipped)

    IMPORTANT: If the unit experiences any heavy vibrations or makes any unusual noises, shut the engine down and after following the necessary safety guidelines, have a qualified technician investigate the cause. DO NOT operate a unit that is in a state of disrepair. ODB COMPANY 800-446-9823 SKB700...

  • Page 43: Vacuuming Leaves

    6. NOTE: Wet leaves will need higher rpm’s to vacuum whereas dry leaves will only need minimal rpm’s. 7. Continue moving the nozzle in a sweeping motion above the leaves while vacuuming. ODB COMPANY 800-446-9823 SKB700...

  • Page 44: Maintenance Section

    4.0 MAINTENANCE SECTION 4.0 MAINTENANCE SECTION 4.1 Maintence Overview: ..................34 4.2 Maintenance and Lubrication ................35 4.3 Lubrication: ......................36 4.4 Preventative Maintenance ...................38 4.5 Torque Values .....................43 4.6 Torque Values .....................44 ODB COMPANY 800-446-9823 SKB700...

  • Page 45: Maintence Overview

    4.1 Maintence Overview: Only properly trained personnel should perform maintenance or re- pair on this equipment. Consult ODB before performing any main- tenance procedures that is not specificially covered in this manual. Improper maintenance or repair may void any and all warranties on this equipment.

  • Page 46: Maintenance And Lubrication

    Inspect All Ducts for Damage Remove Blower Face and Inspect Liners for Wear Check PTO / Clutch Adjustment Grease / Inspect Wheeel Bearings for Corrosion or Wear Inspect all Hydraulic and Fuel Lines for Leaks or Wear ODB COMPANY 800-446-9823 SKB700...

  • Page 47: Lubrication

    We recommend L Mantek Elite Supreme #1 WG Extreme Duty multi-purpose grease. Other premium quality grease that matches the above re- quirements may be used but after years of testing we recommends the Mantek grease. ODB COMPANY 800-446-9823 SKB700...
  • Page 48 It is recommended that lubricaton be performed weekly. Use SAE30 weight oil on hinges and a premium grade, high temperature lithium based EP#2 grease on friction points. ODB COMPANY 800-446-9823 SKB700...

  • Page 49: Preventative Maintenance

    Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this manual. Please con- sult ODB before doing any preventative maintenance procedures not specifi- cally mentioned in this manual. Proper preventative maintenance of your unit, just like lubrication, correlates directly to how long your unit will last.
  • Page 50 Check the side wall of the tire for proper inflation pressure. Torque all 1/2" diameter lug nuts from 90 to 120 foot pounds. Torque all 5/8" diameter lug nuts from 175 to 225 foot pounds. Consult the axle manufacturers owner's manual for more detailed information. ODB COMPANY 800-446-9823 SKB700...
  • Page 51 4.4 Preventative Maintenance, continued; Preventative Maintenance, continued; Trailer Brakes (if equipped): Most of the newer ODB leaf vacuums have electric brakes on the axle(s). It is critical that these brakes work properly. The trailer's brakes should be checked daily, before leaving the equipment yard, for proper operation.
  • Page 52 ALWAYS wear eye and hand protection when working with the bat- tery. BATTERY: ODB's units are supplied with "maintenance free" batter- ies so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion. Remove any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corrosion.
  • Page 53 Axle Hangers: The hanger bolts should be checked periodically for tightness and wear. Hydraulic Fittings: Check all hydraulic fittings for leaks and tightness. Any leak could become a hazard, fix immediately. ODB COMPANY 800-446-9823 SKB700...

  • Page 54: Torque Values

    Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown inthe chart, applied to the nut, not the bolt head. ODB COMPANY 800-446-9823 SKB700...

  • Page 55: Torque Values

    4.6 Torque Values Only properly trained personnel should perform maintenance or re- pair on this equipment. Consult ODB before performing any main- tenance procedures that is not specificially covered in this manual. Improper maintenance or repair may void any and all warranties on this equipment.
  • Page 56 READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT. IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY!
  • Page 57 5.0 SERVICE SECTION 5.0 Service and Troubleshooting 5.10 Wiring Diagrams 5.20 Hoist Hydraulic System ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 58 5.6 Flange Bearing Installation and Removal, cont..........56 5.6 Flange Bearing Installation and Removal, cont..........57 5.7 Replacing the Blower Housing Liners ............58 5.7 Replacing the Blower Housing Liners; continued, ........59 ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 59: Service Section

    If the engine continues to run then the water temperature switch is defective. Replace the switch. If the engine shuts off, do the same test on the oil pressure switch. If the engine continues to shut off after this test call ODB for additional service procedures. ODB COMPANY...

  • Page 60: Auto Mfg. Clutch Adjustment - 2008 And After

    (See PIC# 4) Move the adjustment nut to create the 1/8" gap. Re-install the return spring. Place the handle in the disengaged position. Check to make sure that the PTO output shaft turns freely. ODB COMPANY 800-446-9823 SKB700...

  • Page 61: Hydraulic Boom Troubleshooting Guide

    3. If there is current, the valve is bad and need to be replaced. Valve part number is MP-19283.D. If there is NO current, check the wiring between the switch and valve, especially any connections. If the wiring checks out okay, the switch is bad and needs to be replaced. ODB COMPANY 800-446-9823 SKB700...

  • Page 62: Impeller Installation And Removal

    8. At this point it would be a good idea to inspect the blower housing liners and blower housing for any damage or wear. Any damage or wear to the liners should be fixed by replacing the liners immedi- ately. ODB COMPANY 800-446-9823 SKB700...

  • Page 63: Impeller Installation And Removal, Continued

    8. If the bushing has a set screw on it, tighten the screw snug with an allen wrench (Fig. 3). This will help keep the key in place. 9. Install the shaft protector on to the shaft (Fig. 4 or 5). Fig. 4 Direct Drive Fig. 5 Belt Drive ODB COMPANY 800-446-9823 SKB700...

  • Page 64: Replacing The Drive Belt (If Equipped)

    (item A on figure 5.2b & 5.2c). There are 4, figure 5.2b one in each corner. This should allow the belt to have enough slack to slip out (figure 5.2d on next page). Engine Cam Nut Adjustment figure 5.2c Engine Mount Adjuster Engine Mount Adjuster ODB COMPANY 800-446-9823 SKB700...
  • Page 65 (item B Figure 5.2b). Be careful to keep figure 5.2b the engine level. After adjusting the engine height using the large nut, tighten down the 1/2" nut (Item A, figure 5.2b). Engine Cam Nut Adjustment figure 5.2c Engine Mount Adjuster Engine Mount Adjuster ODB COMPANY 800-446-9823 SKB700...

  • Page 66: Flange Bearing Installation And Removal (If Equipped)

    (fig. 5.3c) Using a punch, loosen the lock collar. (fig. 5.3d) figure 5.3d Pull the shaft out toward the blower housing. The bearing plate, front bearing and pulley should come out in one unit. ODB COMPANY 800-446-9823 SKB700...

  • Page 67: Flange Bearing Installation And Removal, Cont

    Slide the shaft through the rear bearing (closest to the engine). Make sure the front locking collar is put on before the bearing. ODB COMPANY 800-446-9823 SKB700...

  • Page 68: Flange Bearing Installation And Removal, Cont

    (figure 5.3g) Set Screw Do steps 11-14 for the other bearing also. Line up the pulleys and tighten the busing. figure 5.3g Re-install the belt guards and impeller as de- scribed earlier. ODB COMPANY 800-446-9823 SKB700...

  • Page 69: Replacing The Blower Housing Liners

    Tack weld the liner in place every 8 to 10 inches Stop Weld Piece to help keep the liner in place. Weld ODB COMPANY 800-446-9823 SKB700...

  • Page 70: Replacing The Blower Housing Liners; Continued

    Tack weld the long liner to the overlap piece and figure 5.5b tack weld around the liner as you did on the short liner. Install the two bolt-in liners just as they were removed. Weld Overlap Piece Stop Weld Piece Weld ODB COMPANY 800-446-9823 SKB700...

  • Page 71: Iqan Advanced Screens

    5.8.4 Info Menu ......................66 5.8.4 Info Menu, continued ..................67 5.8.5 IQAN Error Codes .....................68 5.8.5 IQAN Error Codes, continued ................69 5.8.5 IQAN Error Codes, continued ................70 5.8.5 IQAN Error Codes, continued ................71 ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 72: Adjust Menu

    In/Out Speed- change from 0 - 100 percent b. For/Rev Speed - change from 0 - 100 percent c. Up/Dwn Speed - change from 0 - 100 percent 2. Setup (LOCKED) - should only be accessed by ODB service department. Down Adjust Menu Procedure (refer to figure 3.1A):...
  • Page 73 Fully read and understand the entire owner's manual before operating this equipment. Follow and obey all Navigation Buttons safety guidelines. Call ODB for any questions. Figure 5.30.1C Adjust Menu Procedure (refer to figure 3.1A): Adjust the settings by using the navigation buttons, up or down, then press OK to accept the new set- ting.

  • Page 74: Measure Menu

    Fully read and understand the entire owner's manual before operating this equipment. Follow and obey all safety guidelines. Call ODB for any questions. The IQAN main menu can be accessed at any time by pressing the Main menu button. (Fig. 5.30.1A)
  • Page 75 Aux 2 k. Throttle Up l. Throttle Dn m. ACC 3 5. Sensors - shows exact measurement of sensors a. Water Temp b. Oil Pressure Down c. Fuel Level d. Hyd Pressure Navigation Buttons Figure 5.30.1C Down ODB COMPANY 800-446-9823 SKB700...

  • Page 76: Preferences Menu

    Navigation Buttons Figure 5.30.3C 3. Use Navigation Buttons to change the Date or Time settings. (Fig. 5.30.3D) 4. Press Ok to accept the changes. Figure 5.30.3D Down Down Backlight (F2) Screen Saver (F2) Date (F1) Time (F2) ODB COMPANY 800-446-9823 SKB700...

  • Page 77: Info Menu

    (Fig. 5.30.4c) events and run time. (Fig. 5.30.4c) a. System Log a. System Log b. Events b. Events c. Run Time c. Run Time Down Down Navigation Buttons Navigation Buttons Figure 5.30.4C Down Down ODB COMPANY 800-446-9823 SKB700...

  • Page 78: Info Menu, Continued

    (F2), toggle between date and time (F3) and display Navigation Buttons Line/Page (F4). Figure 5.30.4E 3. Run Time - shows grand total of hours the unit has run. (Fig. 5.30.4F) Down Sort Order (F2) Date/Time (F3) Line/Page (F2) Navigation Buttons Figure 5.30.4F Down ODB COMPANY 800-446-9823 SKB700...

  • Page 79: Iqan Error Codes

    Fully read and understand the entire owner's manual before oper- ating this equipment. Follow and obey all safety guidelines. Call ODB for any questions. An error message could indicate that a hazardous condition exists. If precautions are not taken, this could result in death, serious injury or major property damage.

  • Page 80: Iqan Error Codes, Continued

    Fully read and understand the entire owner's manual before operating this equipment. Follow and obey all safety guidelines. Call ODB for any questions. Figure 5.30.5D The IQAN MD3 Screen will also display popup Error messages (Fig. 5.30.5D), simliar to the above, when an error has occured.

  • Page 81: Iqan Error Codes, Continued

    An error message could indicate that a hazardous condition exists. If precautions are not taken, this could result in death, serious injury or major property damage. Call ODB for any questions. Failure Modes The following tables includes information about the different possible failures that could occur for each module subsystem.
  • Page 82 5.8.5 IQAN Error Codes, continued Fully read and understand the entire owner's manual before operating this equipment. Follow and obey all safety guidelines. Call ODB for any questions. Figure 5.30.5C The XA2 and XS2 modules are flexible exansion modules designed for controlling hydraulic systems in vehicles and machinery.

  • Page 83: Wiring Diagrams

    5.11.5 Engine Side Rail Wiring Harness Diagram ..........87 5.11.6 IQAN MD3 Display Wiring Harness Diagram ........88 5.11.7 IQAN E-Stop,Relay,Joystick & Door Lock Diagrams ......89 5.11.8 IQAN Power Switch and E-Stop Wiring Diagrams ........90 ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 84: Engine Wiring Diagram

    Service Section 5.10.1 Engine Wiring Diagram ODB COMPANY 800-446-9823 SKB700...

  • Page 85: Engine Main Harness - Enlarged

    Service Section 5.10.2 Engine Main Harness - Enlarged Engine Main Harness ODB COMPANY 800-446-9823 SKB700...

  • Page 86: Auxillary Engine Harness - Enlarged

    Aux Engine Harness Note: Not all wires will be installed in the small harnesses. If the unit wasn’t ordered with the factory installed option then the wiring to that option may not be included in the harness ODB COMPANY 800-446-9823 SKB700...

  • Page 87: Engine Wiring Harness Descriptions

    Strobe Light "-"; came from ground to solenoid Purple w/ Yellow Stripe Strobe Switch Aux "+"; came from Aux Engine Harness pin #13 Black Strobe Switch Aux "-"; came from ground on Solenoid Continued ... --> ODB COMPANY 800-446-9823 SKB700...

  • Page 88: Engine Wiring Harness Descriptions, Continued

    "+" from ignition; came form Aux Engine Harness pin# 2 Black "-" from ignition; came from ground on solenoid [empty] Orange w/ Yellow Stripe Rocker Switch; came from Aux Engine Harness pin# 5 Yellow w/ Orange Stripe Rocker Switch; came from Aux Engine Harness ODB COMPANY 800-446-9823 SKB700...

  • Page 89: Engine Rocker Switch Wiring Diagrams

    Throttle Slow / Clutch Disengage Black “-” from Circuit Board Black Looped from #9 Yellow Looped from #10 Black Looped from #5 Yellow Looped from $2 This plug is used for the Remote Throttle and the Remote Clutch Rocker Switches. ODB COMPANY 800-446-9823 SKB700...

  • Page 90: Boom Wiring Diagram

    Red (4 gauge cable) Positive to Battery Black (4 gauge cable) Ground from Solenoid to Hydraulic Motor Black (from up down switch) changes to Yellow - Positive for Boom Rocker Switch on instrument panel (if equipped) ODB COMPANY 800-446-9823 SKB700...

  • Page 91: Remote Throttle / Clutch Wiring Harness

    Service Section 5.10.7 Remote Throttle / Clutch Wiring Harness ODB COMPANY 800-446-9823 SKB700...

  • Page 92: Wiring Harness Overview Diagram

    Service Section 5.11.1 Wiring Harness Overview Diagram For detailed Wiring Please see the appropiate section ODB COMPANY 800-446-9823 SKB700...

  • Page 93: Engine Wiring Harness Diagram

    Service Section 5.11.2 Engine Wiring Harness Diagram ODB COMPANY 800-446-9823 SKB700...

  • Page 94: Valve Body Wiring Harness Diagram

    Service Section 5.11.3 Valve Body Wiring Harness Diagram ODB COMPANY 800-446-9823 SKB700...

  • Page 95: Xa2 And Xs2 Module Wiring Harness Diagram

    Service Section 5.11.4 XA2 and XS2 Module Wiring Harness Diagram ODB COMPANY 800-446-9823 SKB700...

  • Page 96: Engine Side Rail Wiring Harness Diagram

    Service Section 5.11.5 Engine Side Rail Wiring Harness Diagram ODB COMPANY 800-446-9823 SKB700...

  • Page 97: Iqan Md3 Display Wiring Harness Diagram

    Service Section 5.11.6 IQAN MD3 Display Wiring Harness Diagram ODB COMPANY 800-446-9823 SKB700...

  • Page 98: Iqan E-Stop,Relay,Joystick & Door Lock Diagrams

    4 pin conn. Male Pins Female Pins Door Locks and Mercury Switch PIN # WIRE USAGE White/Black Accessory 4 (Door Lock Limit Switch&Mercury Switch Lt Blue/White Door Lock Limit Switch Lt Blue/Black Door Lock Limit Switch Black/Green Mercury Switch ODB COMPANY 800-446-9823 SKB700...

  • Page 99: Iqan Power Switch And E-Stop Wiring Diagrams

    Service Section 5.11.8 IQAN Power Switch and E-Stop Wiring Diagrams ODB COMPANY 800-446-9823 SKB700...
  • Page 100 PARTS BREAKDOWNS SECTIONS 6.0 Engine Group 7.0 Clutch Group 8.0 Blower Housing Group 9.0 Hoist Hydraulic Group 10.0 Chassis and Hopper Group 11.0 Tire and Axle Group 12.0 Hose Boom Group ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 101: Engine Group 6-0

    6.10 John Deere Common Engine Parts Group ............102 6.11 Remote Clutch / Throttle Circuit Board Assembly ..........103 6.12 Remote Clutch and Remote Throttle Assembly ..........104 6.13 Chaffe Eliminator Assembly, hinged ..............105 ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 102: Instrument Panel Group

    Grommet STD.2201 Red Marker Light 95060.23 Ignition and Key 4045.0028 Hole Plug 3029.1201 Switch Jumper, Strobe Light 70.0407 Key Switch Harness STD.2003 Strobe Switch Harness 4045.0021B Rocker Switch 3029.1200 Engine Harness (display to Factory JD Harness) ODB COMPANY 800-446-9823 SKB700...

  • Page 103: Air Cleaner Group

    Vacuator Valve UU-21.1330001 Pre Cleaner, Turbo III OD-X002102 Air Restriction Indicator OG-HS.52 Clamp P123462 Elbow, 3x3.5 Aluminum Pipe P105532 Elbow, 3in 90 Deg Aluminum Pipe P105608 Straight Coupling, 3in KUB.4028 1/2in Spacer (x2) OD-P777732 Mounting Clamp ODB COMPANY 800-446-9823 SKB700...

  • Page 104: Sheet Metal Group, Scl

    Sheet Metal Front 4045.4002 Sheet Metal Rear 4045.4004 Sheet Metal Doors 4045.4003 Sheet Metal Upper Doors 4045.4005 Sheet Metal Hood 3029.2108 Rear Access Panel 4045.2102C Door Hinge 4045.2102B Fill Door LCT60.624A Lift And Turn Latch 2856.28012 Door Grommet ODB COMPANY 800-446-9823 SKB700...

  • Page 105: Engine Mount Group

    Engine Mount, Front 4045.2152 Engine Mount, Rear 4045.2154B Side Rail, LH, except LCT650 4045.2153 Side Rail, RH LCT604.603.1 Engine Adjuster Nut LCT604.603.1A Engine Adjuster Bracket LCT604.603.2 Adjustable Motor Mount LCT604.603.B Engine Base Adjuster STD.6304B Wiring Harness Bracket ODB COMPANY 800-446-9823 SKB700...

  • Page 106: Muffler (Exhaust) Assembly

    6.5 Muffler (Exhaust) Assembly May 2004 and after 4045.4105 Muffler J000200 Clamp, muffler ODB COMPANY 800-446-9823 SKB700...

  • Page 107: Radiator Assembly Group

    4045.9681 Lower Radiator Hose 4045.2190A Rear Fan Shroud 4045.2151G Radiator Shim AT35158.A Radiator Fan 2561.26012 Radiator Grommet R128443 Fan Spacer 4045.2151F Radiator Bolt Bracket G8M8X090 Spacer Bolts, 4 required ZSB.500.750 Shoulder Bolt JDTH.1 Upper Radiator Hose ODB COMPANY 800-446-9823 SKB700...

  • Page 108: Battery Group

    Red Cable to Hydraulic Boom Pump, SCL/600/6000 - 72" long MET.60SS Red Cable to Hydraulic Boom Pump, LCT650, 60" long LCT60C.153SS Red Cable to Hydraulic Boom Pump, LCT60C, 153" long LCT600.24SS Ground (Black) Cable to Chassis, 600/6000/60C - 24" ODB COMPANY 800-446-9823 SKB700...

  • Page 109: Remote Clutch / Throttle Circuit Board Assembly

    Actuator Wiring Harness only available as an assembly Instrument Panel and Nozzle Wiring Harness Note: This assembly is only used if the unit is equipped with the OPTIONAL remote clutch or remote throttle configuration. ODB COMPANY 800-446-9823 SKB700...

  • Page 110: Remote Clutch And Remote Throttle Assembly

    STD.6553 Throttle Cable - direct drive STD.6570 Limit Switch Bracket STD.6553B Throttle Cable - belt drive BSB632X.1.00 Bolt 1in STD.6557 Throttle Acutator (bottom) NS632ESN STD.6558 Cable Adaptor-throttle BSB1032X.375 Bolt Bolt .375in STD.6552A Cover STD.2916 CPC Housing ODB COMPANY 800-446-9823 SKB700...

  • Page 111: Chaffe Eliminator Assembly, Hinged

    Chaffe Assembly RAS.202 Support Frame RAS.114 Angle Frame, LCT650 only RAS.207 Shaft Bracket RAS.208 Angle Frame, 3029 Only RAS.206 Hinge RAS.110 Brush Holder RAS.109 Strip Brush RAS.201 RAS.204 Flange Bearing RAS.203 Barrell RAS.105 Shaft RAS.205 Air Deflector ODB COMPANY 800-446-9823 SKB700...

  • Page 112: Clutch Group 7-0

    7.5 Kraft Fluid Drive Group (Optional) ............. 111 7.6 Kraft Fluid Drive Installation (Optional) .............112 7.7 Kraft Fluid Drive Breakdown (Optional) ............113 7.8 Kraft Fluid Drive Common Parts (Optional) ..........114 ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 113: Autohd Pto Clutch Group

    Decal, Diesel Clutch Note: *48080050 and 48080050.8OF includes the everything on this page, the AutoHD PTO page and the AutoHD linkage page. This is the complete PTO/Clutch assembly. It does not include the clutch assist assembly. ODB COMPANY 800-446-9823 SKB700...

  • Page 114: Autohd Pto Assembly Group

    Key, belt drive units only OD-41500203 PTO shaft OD-45000105 Bolt, 9/16-12 x 1- 3/4" OD-45000177 Bolt, 9/16-12 x 3" OD-45000103 Lock Washer, 9/16" OD-41500204 PTO Housing OD-41500242 PTO Collar, 03/08 - present OD-41500207 PTO Bearing, Front ODB COMPANY 800-446-9823 SKB700...

  • Page 115: Autohd Pto Linkage Group

    Linkage Rod End 45000015 Locknut, 1/4 - 28 see below Shaft, Lever 41500044 Handle 41500175 Boot 41500102 Shaft Housing, AutoHD 41500164 Alignment Tool 41500043 Grease Zerk 41500103 Alignment Tool Item #7 Unit Auto HD SCL800/60C 41500041A.HD ODB COMPANY 800-446-9823 SKB700...

  • Page 116: Clutch Assist Group

    DESCRIPTION 400050.A Clutch Cylinder 400054.C Cylinder Support Bracket, JD 41500095 Clutch Bracket Arm, Auto HD 41500019 Linkage, Rod end 41500019A Linkage, Threaded insert 400050.C1 Bearing 41500102 Pivot Shaft Tube, Auto HD 41500041A.HD Pivot Shaft, 400050.C2 Spacer ODB COMPANY 800-446-9823 SKB700...

  • Page 117: Kraft Fluid Drive Group (Optional)

    7.5 Kraft Fluid Drive Group (Optional) Fluid Drive Coupler (Optional) ODB COMPANY 800-446-9823 SKB700...

  • Page 118: Kraft Fluid Drive Installation (Optional)

    7.6 Kraft Fluid Drive Installation (Optional) Fluid Drive Coupler (Optional) ODB COMPANY 800-446-9823 SKB700...

  • Page 119: Kraft Fluid Drive Breakdown (Optional)

    7.7 Kraft Fluid Drive Breakdown (Optional) Fluid Drive Coupler (Optional) ODB COMPANY 800-446-9823 SKB700...

  • Page 120: Kraft Fluid Drive Common Parts (Optional)

    7.8 Kraft Fluid Drive Common Parts (Optional) Fluid Drive Coupler (Optional) ITEM # PART NUMBER DESCRIPTION UU-TFP7018CC 390 Degree Fuse Plug, 5/8" UU-TFP2292 Seal Kit UU-8202AD Roller Bearing UU-TFP103602X Shaft UU-8002DX Bearing, small UU-8002AS Ball Bearing UU-KPC2.01.5 Fluid, 1-1/2 gallon ODB COMPANY 800-446-9823 SKB700...

  • Page 121: Blower Housing Group 8-0

    8.2 - 0 Degree Blower Housing Face Group ...........117 8.3 SKB700 90 DEGREE Blower Housing Group .........118 8.4 SKB700 90 Degree Blower Housing Face Group ........119 8.5 Belt Drive Pedestal Group ................ 120 8.6 90 DEGREE Exhaust Ducts Group ............121 8.7 Fuel Tank Group ..................

  • Page 122: Degree Blower And Impeller Group

    700.3000 Blower Housing Back LCT650.601 Impeller Bushing LCT620.602 Liner Set LCT650.601K Bushing Key SCL800.201 Bearing Plate LCT60.652 Shaft Protector LCT620.602A Bolt-In Liner LCT60.33 Impeller LCT620.603 Bolt LCT620.604 Straight Liner LCT620.603N LCT620.603 Bolt SCL800.202 Rubber Seal LCT620.603N ODB COMPANY 800-446-9823 SKB700...

  • Page 123: Degree Blower Housing Face Group

    Inspection Door LCT621.603 Inspection Door Hinge 6410.51 Limit Switch LCT616.801 Boom Bearing 800.2506B Limit Switch Wire SKB875.001A Intake Swivel Elbow, SKB SCL875.001 Elbow Bearing STD.4000.A Limit Switch Box Assembly STD.4000 Limit Switch Box STD.4001 Limit Switch Actuator ODB COMPANY 800-446-9823 SKB700...

  • Page 124: Skb700 90 Degree Blower Housing Group

    8.3 SKB700 90 DEGREE Blower Housing Group Single Axis Units only ITEM# PART NO. DESCRIPTION ITEM# PART NO. DESCRIPTION SKB700.008 Blower Housing Back SCL800.202 Rubber Seal LCT620.602 Liner Set LCT650.601 Bushing with bolts SCL800.201 Bearing Plate LCT650.601F Key, Straight 11/16 x .5x4"l LCT620.602A...

  • Page 125: Skb700 90 Degree Blower Housing Face Group

    8.4 SKB700 90 Degree Blower Housing Face Group Single Axis Units only, 2002 and after Note: This assembly is for belt drive, single axis units only. Multiaxis belt drive units have a different face and no barrell assembly. ITEM# PART NO.

  • Page 126: Belt Drive Pedestal Group

    BELT DRIVE UNITS ONLY ITEM# PART NO. DESCRIPTION 650.2210 Pedestal LCT650.602.A Flange Bearing LCT600.610 Bearing Plate LCT650.504 Shaft LCT650.603.11 Pulley LCT650.604 Bushing LCT650.601K Step Down Key SCL850.606 Power Band SKB700.003 Belt Guard SKB700.005 Pedestal Lid LCT690.602 Overcenter Latch ODB COMPANY 800-446-9823 SKB700...

  • Page 127: Degree Exhaust Ducts Group

    Note: 1. Please measure your duct because we may have made one or more of the duct work specially for you. 2. One flange is only "tack" welded so that it can be custom placed in the field. Weld thoroughly once the flanged has been placed in the correct position for your application. ODB COMPANY 800-446-9823 SKB700...

  • Page 128: Fuel Tank Group

    Fuel Fitting, not pick up 800.2527 Fuel Fitting Pickup tube and screen 800.4506 Tank Support Bracket, Bottom 800.4504 Tank Support Bracket, Front 800.4505 Tank Support Bracket, Top HKL.104 Tank Support Bracket, Top, Hooklift Models, Wide 800.2506B Fuel Tank Wiring Harness ODB COMPANY 800-446-9823 SKB700...

  • Page 129: Boom Group 9-0

    9.3 M3219 Hydraulic Boom Pump ................126 9.4 Valve Body Group ....................127 9.5 Valve Body Mounting Group ................128 9.6 Hinged Boom Frame Assembly - 3 Axis ............129 INDEX Index ........................131 ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 130: Boom Group

    Hydraulic Hose STD.2321C Push Buttons w/ Harness M3219.PC Boom Pump Cover STD.2322 SS Button Hold Down 200022 Pump Spacer Push Button Box MP-M3219.S Boom Pump LCT616.615D Hold Down Bracket 9205.4.4 Straight Fitting STD.2320E Cover Plate ZENC.625 ODB COMPANY 800-446-9823 SKB700...

  • Page 131: Intake Hose Group

    Intake Hose, except SCL LC-SDH.16.120.UC Intake Hose, Urethane (multi-axis) LC-MDH.16.100 Intake Hose, SCL800 LCT616.601 Intake Nozzle LCT616.616 Hose Clamp, Bolt Style LCT616.603U Hose Clamp, 3/8" thick hoses LCT616.603U.B Hose Clamp, urethane hoses LCT60.642 Support Chain SCL670.5 Grip ODB COMPANY 800-446-9823 SKB700...

  • Page 132: M3219 Hydraulic Boom Pump

    Complete Pump Assembly (all above) MP-08004 Electric Motor, 12V MP-17744 Solenoid Switch, heavy duty MP-19283D Coil, Cartridge Assembly MP-07193.D Cartridge MP-10861.D Coil, 2 way - 2 position MP-06232 Plastic Reservoir, 3.5" x 15.7" *Call ODB for any part not listed. ODB COMPANY 800-446-9823 SKB700...

  • Page 133: Valve Body Group

    Swing F/R, Boom Out/In Coil TCC.3024 Boom Up/Down Relief TCC.3022 Boom Out/In Counterbalances TCC.3017 Dump Up/Down Valve TCC.3023 Dump Up/Dwn Counterbalances TCC.3013 Boom Down On/Off Valve TCC.2009 Pressure Sensor TCC.3021 Swing Forward/Reverse TCC.2007 Temperature Sensor Counterbalances ODB COMPANY 800-446-9823 SKB700...

  • Page 134: Valve Body Mounting Group

    9.5 Valve Body Mounting Group ITEM # PART NO. DESCRIPTION 800.601D Valve Body Bracket TCC.3000 Valve Body TCC.1100BC Valve Cover TCC.3001 Filter TCC.3003 Transducer ODB COMPANY 800-446-9823 SKB700...

  • Page 135: Hinged Boom Frame Assembly - 3 Axis

    Bearing, 4 Bolt 550.1808B Bolt 1/2-20x6 800.707B Boom Mast Knuckle 800.1808 Spring 800.704B* Auburn Gear Drive *see breakdown on next page 550.1808C Spacer 1 1/4" 800.701C Hydraulic Motor 6072K44 Ball Joint 800.701CB Motor Bolts ZESNC.50 Nut 1/2-20 ODB COMPANY 800-446-9823 SKB700...
  • Page 136 Read and understand this entire manual before operating, maintain- ing or repairing the leaf vacuum. If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge. Never operate a unit with damaged or missing safety decals.

  • Page 137: Index

    Pilot Bearing 89 Flange Bearing 87 Pivot Shaft 92 Fuel Cap 100 Pre-Cleaner 77 Fuel Gauge 76 Pressure Plate 89 Up/Down Switch 102 Fuel Line Bracket 84 PTO Assembly 90 Fuel Sender 100 Fuel Tank 100 ODB COMPANY 800-446-9823 SKB700...

  • Page 138: Skb700

    INDEX Volt Meter 76 Water Temperature Sender 82 ODB COMPANY 800-446-9823 SKB700...
  • Page 139 READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT. IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY!

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