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ODB SCL800SM-3X Owner's Manual

Automated self contained leaf collector
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SCL800SM-3X
SCL800SM-3X
Automated Self Contained
Automated Self Contained
Leaf Collector
Leaf Collector
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.leafcollector.com

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Summary of Contents for ODB SCL800SM-3X

  • Page 1 SCL800SM-3X SCL800SM-3X Automated Self Contained Automated Self Contained Leaf Collector Leaf Collector Owner's Manual Safety Manual Pre-Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog ODB Company 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823 www.leafcollector.com...
  • Page 2 READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT. IMPROPER USE OF ANY MACHINE CAN RESULT IN INJURY!

  • Page 3: Table Of Contents

    3.4 Hose Boom Operation - 3 Axis 4.0 MAINTENANCE SECTION 4.1 Maintenance Overview 4.2 Maintenance Interval Chart 4.3 Lubrication 4.4 Preventative Maintenance 4.5 Torque Values 4.6 Quick Reference Maintenance Chart ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP 800-446-9823...
  • Page 4 Air Cleaner Assembly Engine Sheet Metal Assembly Engine Mount Engine Exhaust Radiator Assembly Remote Throttle Ass’y CLUTCH GROUP Clutch Breakdown Auto PTO Breakdown Auto PTO Linkage Clutch Assist Breakdown ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP 800-446-9823...

  • Page 5: General Safety

    1.2 Do’s and Don’t’s 1.3 Training 1.4 Safety Decal Listing and Part Numbers Manuf ufactur actur actur actured b ed b ed by y y y y ed b actur ed b ODB COMP ODB COMP ODB COMP ODB COMPANY ODB COMP...

  • Page 6: Safety Symbol Definitions

    1.1 SAFETY SYMBOL DEFINITIONS: This manual provides the owners/operator with procedures for safe opera- tion, maintenance and repair of ODB’s leaf collectors. As with any ma- chine, there are hazards associated with their operation. For this reason safety is emphasized throughout this manual. To highlight specific safety information the following safety definitions are provided to assist the reader.

  • Page 7: Do's And Don't's

    DO NOT run engine in an enclosed area. DO NOT place hands or feet near moving or rotating parts. DO NOT operate engine with an accumulation of grass, leaves or other debris on the engine. Manufactured by ODB COMP ODB COMP ODB COMPANY ODB COMP ODB COMP...
  • Page 8 DO wear proper safety equipment as described in this manual. DO watch for pedestrians, animals and other foreign material when vacuuming leaves. DO replace any worn or missing safety stickers immediately. Manufactured by ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY...

  • Page 9: Training

    SAFETY PRECAUTIONS 1.3 TRAINING: Improper use of the ODB leaf collector CAN result in severe per- sonal injury or death. All personnel using this leaf vacuum must be trained and qualified with all the operations, maintenance, repair and safety procedures defined in this manual.
  • Page 10 200189 Danger--Check Impeller and Liners Daily for Wear 200180 Danger--Inspect Tow Bar for Damage 200104 Warning--Check Lug nuts 200061 ODB leaf collection systems sticker 200120 Throttle decal 200112 Safety Shut off-Ignition decal 200190 Caution- Unload Body Before Using Body Prop 200187 Caution- Body must be braced before servicing hoist...
  • Page 11 SAFETY PRECAUTIONS 1.4 SAFETY DECALS - Decal Layout for SCL800...
  • Page 12 2.4 Pre-Transport Checks 2.5 Protective Equipment and Clothing 2.6 Worksite Preparation Manuf ufactur actur actured b actur ed b ed b ed by y y y y ODB COMP ODB COMP ODB COMPANY ODB COMP ODB COMP actur ed b...

  • Page 13: Pre-Operating Section

    Indicates the engine coolant temperature. If the gauge reads over 240 degrees the unit should be checked by a qualified technician. Hour Meter: Indicates the accumulated hours of the the engine. This should be used to schedule maintenance. 800-446-9823 ODB COMPANY...
  • Page 14 This indicates the amount of fuel left in the fuel tank. Always make sure one of the clutch indicator lights is on when the engine is running, because if the clutch is not either fully engaged or disengaged severe clutch damage may occur. 800-446-9823 ODB COMPANY...
  • Page 15 Make sure the surface is level and solid before raising the body . Watch for any overhead obstacles such as power lines and tree limbs before dumping. 800-446-9823 ODB COMPANY...

  • Page 16: Safe Operations

    If any of these requirements are not satisfied at any time, the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT. Manufactured by ODB COMP ODB COMP ODB COMP ODB COMP ODB COMPANY...
  • Page 17 This includes prescription drugs that could cause drowsiness, dizziness, or any other condition that would impair their ability to operate or use this equipment in a safe manner. Manufactured by ODB COMP ODB COMP ODB COMP ODB COMPANY...

  • Page 18: Preparation For Operation

    Check all guards to ensure they are undamaged, in place and prop- erly secured. All decals must be in place and legible prior to operating the leaf vacuum. See the decal section for decal replacement. Manufactured by ODB COMP ODB COMP ODB COMP ODB COMPANY ODB COMP...

  • Page 19: Pre-Transport Checks

    NOTE: Follow manufacturers procedure to ensure tow vehicles brake control box is properly ad- justed. Check the general condition of the tires, tire pressure and ensure that all lugnuts are securely fastened. ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP...
  • Page 20 Verify there are no loose tools or materials on the trailer, inside the intake and exhaust hoses, or inside the engine sheet metal. Check all cones, wheel-chocks, signs or other support tools and materials to ensure proper stowage. ODB COMP ODB COMPANY ODB COMP ODB COMP...

  • Page 21: Protective Equipment And Clothing

    Pre-Operating Section 2.5 PERSONAL PROTECTIVE EQUIPMENT AND CLOTHING IMPORTANT CHECKS: Anyone operating ODB’s leaf vacuums MUST wear appropriate protective equipment and clothing to protect them from injury during operations. Always wear proper safety equipment as outlined below, not wear- ing such equipment CAN result in serious personal injury or pos- sible death.

  • Page 22: Worksite Preparation

    DO NOT allow pedestrians, children or animals near the work area. Make sure that the exhaust hose fits properly into the box con- tainer so that all debris is blown into the box container. Manufactured by ODB COMP ODB COMP ODB COMPANY ODB COMP ODB COMP...
  • Page 23 Read and understand this entire manual before operating, main- taining or repairing the leaf vacuum. OPERATING 3.0 OPERATING SECTION SECTION 3.1 Starting Engine 3.2 Engaging the PTO 3.3 Dumping the Body 3.4 Hose Boom Operation - 3 Axis 800-446-9823 ODB COMPANY...

  • Page 24: Operating Section

    EOM and in this manual. Make sure the PTO is disengaged as shown in figure 3b. Press the throttle control (fig. 3a) on the right side for 2 seconds. Depress and hold the Murphy switch while start- ing. 800-446-9823 ODB COMPANY...
  • Page 25 2 - 4 minutes when operating at temperatures below freezing. Watch the coolant temperature gauge. Do not place engine under load until it is properly warmed up. The normal engine coolant tempera- ture range is 180 - 202 degrees F. 800-446-9823 ODB COMPANY...

  • Page 26: Engaging Pto

    180 degrees) pull the throttle control until the engine reaches 1000 rpm. Press the left side of the clutch engagement but- ton (fig. 3b) and continue pressing the button until the red indicator light comes on. 800-446-9823 ODB COMPANY...
  • Page 27 The unit needs to be either completely in-gear of completely out of gear. If nei- ther light is on then the clutch is not fully engaged nor fully disengaged and serious clutch damage may occur. 800-446-9823 ODB COMPANY...

  • Page 28: Dumping The Body

    Make sure the surface is level and the ground is solid before dumping. Open the rear doors and secure to the side of the box container. 800-446-9823 ODB COMPANY...
  • Page 29 3.1. DO NOT race the engine. Slowly raise the body just enough to clear the body prop saddle, lower the body prop to the stor- age position (fig 3.3c) and slowly lower the body. 800-446-9823 ODB COMPANY...
  • Page 30 12 inches or the check valve will stop the body. Once the body is completely down, close the rear �������� ����� ������� doors and prepare the unit for travel as detailed in this manual. figure 3.3b figure 3.3c 800-446-9823 ODB COMPANY...

  • Page 31: Hose Boom Operation - 3 Axis

    Check again for any objects in the path of the moving hose boom Grasping the joystick, press the left button (fig. 3.4a) to raise the hose out of the cradle. Slowly and carefully ease the joystick to the right, moving the boom away from the unit. 800-446-9823 ODB COMPANY...
  • Page 32 Leaves only need minimal rpm's. will vacuum better and the unit will last longer. Continue moving the nozzle slowly and carefully in a sweeping motion above the leaves while vacuuming. 800-446-9823 ODB COMPANY...
  • Page 33 4.4 Preventative Maintenance MAINTENANCE 4.5 Torque Values SECTION 4.6 Quick Reference Maintenance Chart Manuf ufactur actur actured b actur ed b ed b ed by y y y y ODB COMP ODB COMP ODB COMPANY ODB COMP ODB COMP actur ed b...

  • Page 34: Maintenance Section

    4.1 MAINTENANCE OVERVIEW: Only properly trained personnel should perform maintenance or repair on this equipment. Consult ODB before performing any maintenance procedures that is not specificially covered in this manual. Improper maintenance or repair may void any and all war- ranties on this equipment.
  • Page 35 Grease / Inspect wheel bearings for corrosion Change engine coolant* Check fuel tank for leaks Lubricate Hoist and Hinge Fittings * = see the engine owner's manual for complete details ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP...

  • Page 36: Lubrication

    Any special or custom built units may have other lubrication procedures not directly mentioned in this manual. Please consult ODB before any lubricat- ing procedures not specifically mentioned in this manual. Proper lubrication of your unit correlates directly to how long your unit will last.
  • Page 37 4.3 LUBRICATION, continued; Lubrication Points, continued; Trailer Wheel Bearings (figure 4.3b): All of ODB's units are equipped with oil lubricated hubs. Periodically fill the hub with a high quality hypoid gear oil to the level indicated on the clear plastic oil cap.
  • Page 38 Lubrication Points, continued; Boom Swivel and Barrell Assembly Bearings (figure 4.3d): These bearings are on most of ODB's model leaf machines after 1996. Grease the boom bearings once every week with a multi-pur- pose moisture resistant #2 grease. PTO Bearing & PTO Shaft Fitting (figure 4.3e):...
  • Page 39 Each hinge pivot has a grease fitting that needs lubrciating every 200 hours. The body prop(s) has a fitting at the pivot area as shown in figure 4.3h. Figure 4.3f ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP...

  • Page 40: Preventative Maintenance

    Any spe cial or custom built units may have other preventative maintenance procedures not directly men tioned in this man u al. Please con- sult ODB before doing any preventative maintenance procedures not spe cifi - cal ly men tioned in this manual.
  • Page 41 A full fuel tank will re duce the possibility of condensation forming in the tank and moisture entering the fuel lines. Check the fuel lines daily for cracks, holes or tightness. 800-446-9823 ODB COMPANY...
  • Page 42 ALWAYS wear eye and hand protection when working with the bat- tery. Battery: Battery: ODB's units are supplied with "maintenance free" batteries so there is no need to check fl uid levels but the battery terminals should be checked daily for corrosion. Remove any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the pos si bil i ty of corrosion.
  • Page 43 Clean the valve body daily with compressed air to keep debris off the connections. Boom Cylinders: Boom Cylinders: Check all pivot point pins for wear and grease regu- larly. 800-446-9823 ODB COMPANY...
  • Page 44 Axle Hangers: The hanger bolts should be checked periodically for tightness and wear. Hydraulic Fittings: Check all hydraulic fittings for leaks and tightness. Any leak could become a hazard, fix immediately. ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP...

  • Page 45: Torque Values

    Torque values listed are for general use only. Check tightness of fasteners periodically. Make sure fastener threads are clean and that you properly start thread engage- ment. This will prevent them from failing when tightening. ODB COMP ODB COMPANY ODB COMP ODB COMP...

  • Page 46: Quick Reference Maintenance Chart

    4.6 QUICK REFERENCE MAINTENANCE CHART: Only properly trained personnel should perform maintenance or re- pair on this equipment. Consult ODB before performing any main- tenance procedures that is not specificially covered in this manual. Improper maintenance or repair may void any and all warranties on this equipment.

  • Page 47: Service Section

    T H E T H E T H E T H E SERVICE SECTION Service and Troubleshooting Wiring Diagrams Hoist Hydraulic System ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 48: Service And Troubleshooting

    5.2 Drive Belt Replacement 5.3 Drive Bearing Replacement 5.4 Impeller Replacement 5.5 Blower Housing Liner Replacement 5.6 Auto PTO Linkage Adjustment 5.7 Engine Electrical Troubleshooting ODB COMP ODB COMP ODB COMP ODB COMPANY ODB COMP 5118 Glen Alden Drive Richmond, VA 23231...
  • Page 49 ����� ����� bolts have been removed. Remove the housing bolts (figure 5.1a) from the housing face to gain access to the impeller. 800-446-9823 ODB COMPANY...
  • Page 50 (fi gure 5.2b) to raise the engine. This should allow the belt to have enough slack to slip out (fi gure 5.2d on next page). ������ ��� ��� ���������� fi gure 5.2c ������ ����� �������� ������ ����� �������� 800-446-9823 ODB COMPANY...
  • Page 51 � � After adjusting the engine height using the � � large nut, tighten down the 1/2" nut (Item A, fi gure 5.2b). ������ ��� ��� ���������� fi gure 5.2c ������ ����� �������� ������ ����� �������� 800-446-9823 ODB COMPANY...
  • Page 52 (fig. 5.3c) Using a punch, loosen the lock collar. (fig. 5.3d) figure 5.3d Pull the shaft out toward the blower housing. The bearing plate, front bearing and pulley should come out in one unit. 800-446-9823 ODB COMPANY...
  • Page 53 Slide the shaft through the rear bearing (closest to the engine). Make sure the front locking collar is put on before the bearing. 800-446-9823 ODB COMPANY...
  • Page 54 Tighten the set screws with an Allen wrench until the set screw stops. (figure 5.3g) Set Screw Do steps 11-14 for the other bearing also. Line up the pulleys and tighten the busing. figure 5.3g Re-install the belt guards and impeller as de- scribed earlier. 800-446-9823 ODB COMPANY...
  • Page 55 Service Section Fig. 1 5.4 IMPELLER INSTALLATION AND REMOVAL REMOVAL Direct CAUTION: Before removing the blower housing face Drive remove the negative battery cable to ensure unit can not be started. 1. The blower housing face must be removed to gain access to the Fig.
  • Page 56 Service Section 5.4 IMPELLER INSTALLATION AND REMOVAL; continued, Fig. 1 INSTALLATION CAUTION: Before removing the blower housing face remove the negative battery cable to ensure unit can not be started. 1. Clean the shaft of any debris and remove any rust using a 120 grit emory cloth.
  • Page 57 Tack weld the liner in place every 8 to 10 inches ���� ���� ����� to help keep the liner in place. ���� 800-446-9823 ODB COMPANY...
  • Page 58 Tack weld the long liner to the overlap piece and figure 5.5b tack weld around the liner as you did on the short liner. Install the two bolt-in liners just as they were removed. ��� ���� ������� ����� ���� ���� ����� ���� 800-446-9823 ODB COMPANY...
  • Page 59 Service Section 5.6 Auto PTO Linkage Adjustment Adjusting the Auto PTO: Make sure the engine is OFF and remove the negative battery cable to ensure the unit can not accidently be started. Put the PTO in gear so that the PTO handle is at 90 degrees or pointing straight up. Locate the throwout arm which protrudes from the clutch housing (Fig.
  • Page 60 If the engine continues to run then the water temperature switch is defective. Replace the switch. If the engine shuts off, do the same test on the oil pressure switch. If the engine continues to shut off after this test call ODB for additional service procedures.

  • Page 61: Wiring Diagrams

    WIRING DIAGRAMS *Basic Wiring Diagram *Instrument Panel Diagram *Joystick Wiring Diagram *Terminal Box Diagram *Valve Body Wiring Diagram *Remote Clutch & Throttel Diagram *Trailer Wiring Diagram ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 62 Yellow 12V ACC (-) Ground Aux. Lights Yellow 12V ACC (+) Positive 25 amp max Remote Throttle Yellow Black (to relay at joystick) Basic Wiring Diagram Remote Green w/yellow stripe Clutch Yellow Instrument Panel and Switch Diagram Joystick Fuse CIRCUIT BOARD Blue w/white stripe JOYSTICK WIRING DIAGRAM Each Component has a detailed...
  • Page 63 Yellow 12V ACC (-) Ground Aux. Lights Yellow 12V ACC (+) Positive 25 amp max Remote Throttle Yellow Black (to relay at joystick) Remote Clutch Green w/yellow stripe Yellow Instrument Panel and Switch Diagram Joystick Fuse CIRCUIT BOARD Blue w/white stripe Engine Plug (view from the rear of panel)
  • Page 64 JOYSTICK WIRING DIAGRAM Black TOGGLE SWITCH FOR White DOOR LATCH Yellow Pink Orange Blue Brown Grey Green w/yellow stripe Green Purple Green Green Black Green w/yellow stripe Green w/yellow stripe (To "-" on (to 20 amp fuse) Relay board) Orange w/yellow stripe Yellow V4F-11F11 1.
  • Page 65 TERMINAL BOX P&B 9 10 1 VF4-15F11 FUSE Aux. Lights Clutch 9 10 1 P&B VCF4-1002 Trap Throttle Door FUEL SENDER 3 axis 11 6 14 14 BOOM boom valve PIVOT 14 4 KNCL 8 gage wire 8 gage wire 8 gage wire 8 gage wire Remote Clutch &...
  • Page 66 VALVE BODY WIRING SCHEMATIC Orange w/yellow stripe Blue Green Brown (Boom up) (Pivot in) (Latch open) (knuckle down) Black (Ground) DOOR UP & PIVOT KNUCKLE LATCH Purple DOWN (Knuckle up) Gray (Pivot out) BOOM CONTROLS Deadman Green w/yellow stripe Orange (Latch closed) (Boom down) OPEN...
  • Page 67 Remote Clutch and Throttle Wiring Diagram To Engine Limit switch on wiring blower housing harness Clutch Throttle Actuator Actuator Black White to starter COM1 Starter Solenoid RED - 1 BLUE - 3 BROWN - 4 ORANGE - 5 GREEN - 6 BLUE - 7 to battery COM1...

  • Page 68: Hydraulic System Diagram Hoist Operation

    HYDRAULIC SYSTEMS Hydraulic System Diagram Hoist Operation ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 69 3 Axis Boom Hydraulic Diagram Gear Motor Up/Down Cylinder In/Out Cylinder (Left/Right) Fitting Open Left Valve Body 1.25" Suction Hose Right Closed Hydraulic Tank Hydraulic Filter Hydraulic Pump (bolted to engine) Hand Valve Door Latch Cylinder (if equipped) Flow Control Valve Hoist Cylinder...
  • Page 70 SCL800 HOIST PAGE 2 SOME DO'S AND DONT’S FOR SAFETY AND LONG LIFE 1. Use the Proper hydraulic Fluid. KEEP IT CLEAN. Remember to change it regularly. 2. Lubricate all grease fittings at regular intervals. 3. ALWAYS BLOCK UP THE HOIST BEFORE WORKING UNDER IT. 4.
  • Page 71 SCL800 HOIST PAGE 1 OPERATION OF DUMP HOIST RAISING THE DUMP BODY Make sure the leaf vacuum is connected properly to the towing vehicle. DO NOT RAISE THE HOIST IF THE UNIT IS NOT PROPERLY CONNECTED TO THE TOW VEHICLE! Survey the dumping area for overhead lines or any object that could hinder the path of the box container when dumping.

  • Page 72: Parts Breakdowns

    T H E T H E PARTS BREAKDOWNS SECTION Engine Group Clutch Group Blower Housing Group Chassis and Hopper Group Hose Boom Group ODB COMP ODB COMPANY ODB COMP ODB COMP ODB COMP 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...

  • Page 73: Engine Group

    ENGINE GROUP *Instrument Panel *Air Cleaner *Engine Sheet Metal *Engine Mount *Engine Exhaust *Radiator Assembly *Remote Throtte Assembly ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 74 SCL800SM 3 Axis Instrument Panel Group July 2001 thru present ITEM ITEM PART PART DESCRIPTION DESCRIPTION NUMBER NUMBER Clutch Wiring Harness Complete Assembly 4045.0023A 4045.0015MA Tail Gate Wiring Harness Instrument Panel Hsng 4045.0022A 4045.0020 Fuse Assembly Tachometer M647.03A 84279 Oil Gauge Switch Plate 84180 4045.0023...
  • Page 75 Pre-Cleaner Assembly P020648 P020648 Bowl Cover P020227 P020227 Bowl Before July 1999, LCT650 with John Deere engines used G080023 (8" diam,)air cleaners and H001249 pre-cleaners. May 2004 and after all ODB LCT's and SCL's use UU-G080023 8" diameter fiters as standard.
  • Page 76 Sheet Metal Group, except LCT650 John Deere 4045D, 4045T and 6068D after 08/96 Ford BSD444 & 666 Diesel after 09/97 PART ITEM PART ITEM DESCRIPTION DESCRIPTION NUMBER NUMBER Hood, except SCL800 4045.2106 Upper Side Panel, LH 4045.2102 Hood, JD Turbo, exc. SCL 4045.2106A Upper Side Panel, LH-turbo 4045T.2102...
  • Page 77 Sheet Metal Group, except LCT650 Caterpillar Engines 2005 and after PART ITEM PART ITEM DESCRIPTION DESCRIPTION NUMBER NUMBER Hood, except SCL800 4045.2106 Upper Side Panel, LH 3054.2102 Hood, SCL 3054.2112 Rear Panel thru 03/05 3054.2102B Radiator Access Door 3054.2112C Rear Panel, 04/05 and after 4045.2102A Rad.
  • Page 78 Engine Mount Group John Deere 4045D, 4045T and 6068D after 08/96, Caterpillar 2005 and after Radiator Side ITEM PART DESCRIPTION NUMBER Engine Mount, Front 4045.2151 Engine Mount, Front, Caterpillar 3054.2151 Engine Mount, Rear 4045.2152 Engine Mount, Rear, Caterpillar 3054.2152 Side Rail, LH 4045.2154 Side Rail, LH, J/D 6 cyl.
  • Page 79 Flex Pipe, 4" D 800.3403 90 Degree elbow to muffler 800.3407 Clamp, Muffler 800.3405 Muffler UU-P007191 Muffler Support Bands Notes: The above exhaust system only works with John Deere 4 cylinder turbo engines. ODB started using these engines May 2004.
  • Page 80 Radiator Assembly Group John Deere after August 1996, Cateripillar 2005 and after ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER 4045.9503 Radiator, JD & Cat Radiator Cap C.89C.022.5010 4045.2190B Front Fan Shroud, JD Lower Radiator Hose, JD 4045.9681 Front Fan Shroud, Cat 3054.2190B 3054.9505 Lower Rad.
  • Page 81 Remote Clutch and Remote Throttle Assembly after March 2002- ver. 2 ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER STD.6550 Entire Assembly STD.6553 Throttle Cable- direct drive STD.6551A Mounting Base Throttle Cable- belt drive 800 STD.6553B STD.6551A.01 Mounting Base Thick Spacer Throttle Actuator (bottom) STD.6557 Mounting Base Thin Spacer...
  • Page 82 Engine Miscelleous Parts Group John Deere Engines ITEM PART DESCRIPTION NUMBER Throttle Connector 39011.2 Throttle Cable Bracket, All units with John Deere natural engines (non turbo), 4045.9101 *All LCT turbo units still use this bracket. Throttle Cable Bracket, 2004 and after SCL's with turbo engines 4045T.9101 Throttle Cable Clamp, LCT's with JD engines 4045.9101A...
  • Page 83 Engine Miscelleous Parts Group Caterpillar Engines ITEM PART DESCRIPTION NUMBER Throttle Connector OD-39011.2 Throttle Cable Bracket, Caterpillar 3054.9101 Throttle Cable Clamp, Caterpillar 3054.9101B Fuel Line Bracket OD-400016 Starter Solenoid OD-ST40...
  • Page 84 Engine Senders / Switch Group John Deere Engines Water Temp Switch see enlarged picture to the left Fuel Injector Pump Switches have Brown/Tan wires attached Starter ITEM PART DESCRIPTION NUMBER Water Temperature Switch 35423.049 Fitting for Water Temperature Switch C5104.4.2 Oil Pressure Switch 9603273 Oil Temperature Sender...
  • Page 85 Engine Senders / Switch Group Caterpillar Engines Water Temp Switch Water Temp Switch see enlarged picture to the left Fuel Injector Pump Switches have Brown wires attached Oil Pressure Sender Enlarged View Alternator ITEM PART DESCRIPTION NUMBER Water Temperature Switch 35423.049 Fitting for Water Temperature Switch 3054.2204...

  • Page 86: Clutch Group

    T H E T H E T H E CLUTCH GROUP *Clutch Breakdown *Auto PTO Breakdown *Auto PTO Linkage *Clutch Assist Breakdown ODB COMP ODB COMP ODB COMP ODB COMPANY ODB COMP 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 87 Auto PTO Clutch Group After October 2000 HD PTO - 99HP,125HP** Standard PTO ITEM PART PART DESCRIPTION NUMBER NUMBER OD-48080023 OD-48080050 *Complete PTO and Clutch Assembly OD-6305.2RS Pilot Bearing, JD OD-6305.2RS OD-3054.9507 Pilot Bearing, Caterpillar OD-3054.9507 OD-41500149 Clutch Disk OD-41500208 OD-41500060 OD-41500209 Pressure Plate...
  • Page 88 Auto PTO Assembly Group After October 2000 Standard PTO HD PTO - 99,125HP*** PART ITEM PART DESCRIPTION NUMBER NUMBER OD-41500200 OD-41500137 Complete PTO Assembly (items 1 -11,13) OD-48080050 OD-48080023 **Complete PTO & Clutch Assembly OD-41500203 OD-41500138 PTO shaft OD-41500206 OD-41500125 PTO Bearing, Rear OD-41500204 OD-41500055...
  • Page 89 Auto PTO Linkage Group After October 2000 Clip spring goes here ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER 41500046 Shaft Collar 41500063 Fork 41500030 Rocker Ball 41500174 Clip Spring in Fork 45000050 Nut, 3/8 - 16 41500999 Return Spring 41500001 Pivot Ball 41500027...
  • Page 90 Clutch Assist Group Auto PTO- John Deere 4045D/T (11/00 - ); Caterpillar 2005 and after ITEM PART DESCRIPTION NUMBER 400050.A Clutch Cylinder 400054.C Cylinder Support Bracket, JD 3054.2160 Cylinder Support Bracket, Caterpillar 400054.A Clutch Bracket Arm 41500095 Clutch Bracket Arm, Auto HD 41500019 Linkage, Rod end 41500019A...

  • Page 91: Blower Housing Group

    T H E T H E T H E BLOWER HOUSING GROUP *Blower Housing Face *Belt Drive Group (optional) *Impeller and Housing Breakdown ODB COMP ODB COMP ODB COMP ODB COMPANY ODB COMP 5118 Glen Alden Drive Richmond, VA 23231...
  • Page 92 Blower Housing Face Group - SCL800TM Single Axis units April 2003 and after ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER Blower Housing Face, direct Exh. Adj. Flange, direct only SCL621.601C SCL821.818 -03/03 Blower Housing Face, belt drive Exh. Adj. Flange, 04/03 and after SCL621.601BD 800.2802 Intake Swivel Elbow...
  • Page 93 SCL800 Belt Drive Blower Housing Group Belt Drive Units only, 2002 and after PART ITEM PART ITEM DESCRIPTION DESCRIPTION NUMBER NUMBER SCL620.601.BD Blower Housing Back, LCT60.33 Impeller Belt drive only LCT620.602 Liner Set LCT650.601 Bushing with bolts LCT600.602 Bearing Plate LCT650.601F Key, straight 11/16"...
  • Page 94 Belt Drive Group - SCL800TM Belt Drive Units ONLY after June 2001 ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER Shaft Latch, top and bottom 800.2705A LCT609.602 Bearing Engine Adaptor, Rear LCT650.602.A 800.2701 Bearing Plate, -03/02 Engine Adaptor, Front LCT600.610 800.2702 Bearing Plate, 04/02- Jack Bolt...

  • Page 95: Chassis And Hopper Group

    CHASSIS AND HOPPER GROUP *Fuel Tank *Hydraulic Tank & Valve Assembly *Top Screens Assembly *Chassis / Body Prop Group *Light and Reflector Assembly *Automated Door Latch Assembly *Air Group *Box Container Interior Group ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 96 SCL800TM FUEL TANK GROUP All Years - non-electric fuel gauge ITEM PART DESCRIPTION NUMBER Fuel Tank, all years* SCL833.601P2 --Units before 7/1999 need this tank and kit-- Retro Kit to convert steel tank to plastic tank SCL833.601KIT Fuel Cap and Gauge 07/1999 and after -Plastic tanks SCL833.604A Fuel Cap and Gauge BEFORE 07/1999- Steel tanks SCL833.604...
  • Page 97 SCL800TM/SM FUEL TANK GROUP All Years - Electric fuel gauge ITEM PART DESCRIPTION NUMBER Fuel Tank, with Electric Fuel Gauge (includes sender) SCL833.601P2.E Fuel Sender 87424.S Fuel Pick Up Tubes- plastics tanks SCL833.606 Gasket- plastic tanks SCL833.607 Fuel Strainer - plastic tanks LCT633.617 Fuel Tank Hold Down - Top - plastic tanks SCL833.631P...
  • Page 98 SCL800SM Hydraulic Tank and Valve Group September 2004 - present to Terminal Box 17 6 ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER Hydaulic Tank 800.515 Hand Valve 800.507 Filler Cap Assembly FCS.537W Handle only, for hand valve 800.508 Hydraulic Filter Head only Valve Cover 800.2003 800.518B...
  • Page 99 SCL800SM Hydraulic Tank and Valve Group July 2001 thru August 2004 to Terminal Box ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER Hydaulic Tank 800.515 Site Gauge SCL.5CT1214 Filler Cap Assembly FCS.537W Flow Divider (controls speed) 800.506 Hydraulic Filter Assembly, thru 2002 Hand Valve 800.509 800.507...
  • Page 100 800.2816 Note: This breakdown is for ODB's optional top hinge doors. Truck mounted units use non-spring assisted doors as well as most SCL800TM's with top hinge doors. Some units have optional spring assisted doors which have special brackets welded to the door and the top of the box for the spring to be mounted.
  • Page 101 SCL800 BOX CONTAINER SCREENS Item Part Number Description SCL805.810 Screen, 2 required for 14/20 CY 3 required for 25/30 CY SCL805.810M Replacement mesh screen, 36”W x 100’ roll OD-200008 Spring Clip OD-7502.99 Lock down bracket...
  • Page 102 Chassis Group - SCL800TM ITEM PART DESCRIPTION NUMBER Body Prop SCL800.015 Body Prop Receiver, drivers side SCL800.015B Body Prop Receiver, passenger side (if equipped) SCL800.015C* Body Prop Bracket, welded on bed SCL800.015A Mud Flap SCL800.811 Dump Body Alignment Receiver 800.3309** Dump Body Alignment Guide 800.3308** Trap Door, 25 &...
  • Page 103 SCL800TM Light and Reflector Group ITEM NO. DESCRIPTION PART NUMBER Strobe Light, Mini-bar (2000 and before) 92522Y Strobe Tube Assembly (2000 and before) 92715 Armored Light, Red-- rear of unit 100007.R Armored Light, Yellow-- front of unit 100007 Corner Light, Red-- rear of unit SCL.26302.R Corner Light, Yellow-- front of unit SCL.26302...
  • Page 104 SCL800SM Automated Door Latch Group July 2001 thru present ITEM PART DESCRIPTION NUMBER Hydraulic Cylinder 800.401 800.408 Cylinder Guide 800.419 Spring 800.410 Washer 800.411 800.412 Flange Bearing, 2 bolt 800.406 Pillow Block Bearing 800.407 Actuator Shaft, short 800.402 Actuator Shaft, long 800.403 Hook Assembly 800.404...
  • Page 105 SCL800SM Air Group July 2001 thru present ITEM PART DESCRIPTION NUMBER Hand Valve, 3 axis units with Auto Door Latch 800.507 Hand Valve, 3 axis units without Auto Door Latch SCL843.605 Air operated Dump Valve 800.415 Toggle Switch for Auto Door Latch 800.417 Cover for items 2 and 3 800.416...
  • Page 106 SCL65/800 BOX INTERIOR ASSEMBLY Item Part Number Description SCL800.034 Door Seal Bracket, L-shaped; bolts to welded piece on SCL800.030 Door Seal Rubber SCL800.811 Deflector Rubber SCL800.880 Nose Cone Liner SCL800.881 Deflector Rubber Retainer 800.2805 Nose Cone Adjustable Insert - BELT DRIVE UNITS ONLY, used July 2005 and after...

  • Page 107: Hose Boom Group

    HOSE BOOM GROUP *Hose Boom Assembly *Boom Adjuster Frame Group ODB COMPANY 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 108 SCL800SM 3 Axis Boom Assembly vers. 5.0 March 2002 thru present) *All units are custom made, use numbers as a reference only. ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER Boom Arm, Up/Down LCT616.606MA.2 LCT616.603U.B Hose Support Band LCT616.606MA.1 Boom Arm, In/Out Intake Hose, 10' Long SDH.16.120.UC SCL816.810...
  • Page 109 SCL800SM 3 Axis Boom Adjuster Frame July 2001 thru June 2005 ITEM PART DESCRIPTION NUMBER Adjustable Boom Frame Assembly SCL816.600 (Includes the following) Front Adjuster Bracket SCL816.603 Adjuster Rod SCL816.605.1 Stop Rods SCL816.606 Reciever Frame SCL816.601 Telescoping Frame SCL816.602 Rear Adjuster Bracket SCL816.604...
  • Page 110 Single Joystick Control Box Group- 2 Axis March 2004 ITEM PART DESCRIPTION NUMBER Single Joystick Control Box (Complete Items 1 - 8) 800.900B Joystick Box (Box and Top only) 800.901 Joystick Assembly 800.903 Emergency Stop Button Assembly 800.905 Decal Kit 800.907B Wiring Harness (Inside Box) 800.906A...
  • Page 111 T H E T H E T H E T H E Kraft PTO Section- optional --Only if equipped-- *Parts Breakdown *Maintenance ODB COMP ODB COMP ODB COMP ODB COMPANY ODB COMP 5118 Glen Alden Drive Richmond, VA 23231 800-446-9823...
  • Page 112 1000B Northbrook Parkway Suwanee, GA 30024 Ph: 770-963-6288 Fax: 770-963-9678 E-mail: transfluid@kraftpower.com Massachusetts - New Jersey - New York - North Carolina - Ohio - Pennsylvania INSTALLATION AND MAINTENANCE MANUAL THIS MANUAL CONTAINS INSTRUCTIONS INSTALLATION, START FUNCTIONING, MAINTENANCE KFBD POWER TAKE OFFS. SUGGEST THAT PERSON...
  • Page 114 13 KFBD MANUALE INSTALLAZIONE, TF 6217 USO E MANUTENZIONE Rev.0 INSTALLATION,USE AND trasmissioni industriali MAINTENANCE MANUAL MANUTENZIONE- MAINTENANCE Controllare, ogni 3 mesi, il livello dell’olio nel giunto. Cambiare l’olio Check, every 3 months, the fluid coupling oil level. Change oil every ogni 4000 ore di funzionamento oppure una volta all’anno.
  • Page 115 READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT, PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT. IMPROPER USE OF ANY MACHINE CAN RESULT IN INJURY!

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