Cognex In-Sight 2000 Manual
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- Training manual (49 pages) ,
- Installation manual (2 pages) ,
- Reference manual (57 pages)
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Summary of Contents for Cognex In-Sight 2000
- Page 1 I I I I I I I I S S S S 2000 2000 2000 2000 NSTALLING THE NSTALLING THE N- N- N- N- IGHT IGHT NSTALLING THE NSTALLING THE IGHT IGHT...
- Page 2 The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software.
- Page 3 5,495,537; 5,548,326; 5,583,954; 5,602,937; 5,640,200; 5,717,785; 5,742,037; 5,751,853; 5,768,443; 5,796,868; 5,818,443; 5,825,483; 5,825,913; 5,845,007; 5,859,466; 5,872,870; 5,909,504 The following are registered trademarks of Cognex Corporation: Cognex Cognex, Vision for Industry The following are trademarks of Cognex Corporation: The Cognex logo...
- Page 4 Regulations/Compliance Declaration of Conformity Manufacturer Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked product Product Number In-Sight 3000 Complies With 73/23/EEC Low Voltage Directive 89/336/EEC Electromagnetic Compatibility Directive Compliance EN 60950:1992 Standards Electrical Safety A1:1993, A2:1993, A3:1995...
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Page 5: Table Of Contents
Table of Contents Introduction........................1 Package Contents ......................2 Precautions ........................3 Installation........................4 Example System ......................4 Connecting the In-Sight 2000...................5 Installing the In-Sight PC Server Software...............8 Specifications .........................9 Processor Specifications ..................10 Summary of Processor Specifications ............11 Serial Port Specifications ................12 Discrete I/O Specifications................13 LIGHTS Port Specifications ................15... - Page 6 Figure 12. Camera Dimensions .................22 Figure 13. Control Pad Mechanical Specifications ............23 List of Tables Table 1. In-Sight 2000 Processor General Specifications .........11 Table 2. Serial Port Pin Numbers and Assignments ..........12 Table 3. I/O Pin Numbers and Assignments..............13 Table 4. LIGHTS Port Pin Numbers and Assignments..........15 Table 5.
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Page 7: Introduction
The In-Sight 2000 is a compact, stand-alone machine vision system for automated inspection and process control. The In-Sight 2000 can acquire, display, and process images, and can also control lights and communicate with other production equipment. This innovative system features a built-in spreadsheet interface and vision software that greatly simplify the task of developing, operating, and maintaining vision applications. -
Page 8: Package Contents
• Camera Cable • In-Sight CD-ROM • 2-Pin Terminal Block (24 VDC Power) • 4-Pin Terminal Block (Trigger & Strobe) • 8-Pin Terminal Block (Direct I/O) If any of the contents are missing or appear damaged, immediately contact Cognex Product Services. -
Page 9: Precautions
Observe these precautions when installing the In-Sight 2000 to reduce the risk of injury or equipment damage: n Do not connect the In-Sight 2000 to a power source other than 24 VDC. Any other voltage creates a risk of fire or shock and can damage the In-Sight hardware. Always observe the polarity marked on the In-Sight 2000 processor. -
Page 10: Installation
Installing the In-Sight PC Server Software Example System The In-Sight 2000 has many applications for inspection, quality control, and factory automation. After integrating the In-Sight 2000 with other equipment, the sensor runs continuously in the production environment (Figure 1). Figure 1. Example In-Sight 2000 System... -
Page 11: Connecting The In-Sight 2000
Installing the In-Sight 2000 Connecting the In-Sight 2000 This section presents information related to connecting the In-Sight 2000 to standard and optional components. Figure 2 shows the general configuration of these components. Refer to this figure when following the installation instructions. For a complete list of options and accessories, contact your Cognex sales representative. - Page 12 Plug the video cable for the VGA monitor or flat-panel display into the In-Sight processor's VGA connector. Attach a C-Mount lens to the In-Sight 2000 camera. Installing a lens will allow you to see the In-Sight 2000 acquire live video images. The exact focal length needed depends on the working distance and the field of view desired in your machine vision application.
- Page 13 (page 20). Connect a Cognex light module: Plug the Variable Light Adapter's (Cognex P/N CLA-2000-01) 8-pin connector into the In-Sight processor's LIGHTS port. Insert the adapter’s 7-pin connector into the mating connector on the light.
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Page 14: Installing The In-Sight Pc Server Software
Installing the In-Sight 2000 Installing the In-Sight PC Server Software In-Sight includes a Server program (isserver.exe) that runs on a Windows NT, 95, or 98 computer and communicates with the processor over a serial connection. In-Sight also includes complete on-line documentation distributed as an HtmlHelp file. Follow these steps to install the PC Server and program documentation. -
Page 15: Specifications
Installing the In-Sight 2000 Specifications The following sections present specifications of the In-Sight 2000 processor and camera. Processor Specifications Camera Specifications Control Pad Dimensional Specifications... -
Page 16: Processor Specifications
Installing the In-Sight 2000 Processor Specifications The following sections present detailed specifications of the In-Sight 2000. Summary of Processor Specifications Serial Port Specifications Discrete I/O Specifications LIGHTS Port Specifications Control Pad Connector Specifications Processor Dimensional Specifications... -
Page 17: Summary Of Processor Specifications
Installing the In-Sight 2000 Summary of Processor Specifications A summary of In-Sight 2000 specifications appears below in Table 1. Table 1. In-Sight 2000 Processor General Specifications Specification Description Model Number Cognex In-Sight 2000 Part Number 800-5214-1 Processor Texas Instruments C-6000 series DSP architecture Memory n Job &... -
Page 18: Serial Port Specifications
Installing the In-Sight 2000 Serial Port Specifications In-Sight provides two high-speed (115 kbaud) asynchronous serial ports (SERIAL0 and SERIAL1) for communication with a PC or other devices (Figure 3). These ports observe the RS-232C protocol through RJ-45 connectors. To accommodate a DB-9 device, In-Sight includes a serial adapter cable (P/N CIO-2050-00) with an RJ-45 connector on one end and a DB-9 connector on the other. -
Page 19: Discrete I/O Specifications
0 to 24 VDC indicates ON. You can invert the polarity (to active-low) through In-Sight's Discrete Input and Discrete Output dialogs. Connect the built-in discrete I/O through a detachable 8-pin plug (Cognex P/N 182-0463 or Phoenix Connector #1803633) as shown in Figure 4. -
Page 20: Figure 5. Discrete Input Schematic (Built-In Inputs Only)
Figure 5. Discrete Input Schematic (built-in inputs only) Figure 6 is the electrical schematic for the built-in outputs. Figure 6. Discrete Output Schematic (built-in outputs only) For information related to the I/O Expansion Module, refer to the I/O Expansion Module Installation and Reference (Cognex P/N 590-6283). -
Page 21: Lights Port Specifications
Installing the In-Sight 2000 LIGHTS Port Specifications The In-Sight 2000 provides power to supported LED illumination systems through its LIGHTS port. Figure 7 provides pin numbers and assignments for the LIGHTS port. Figure 7. LIGHTS Port Pin Numbers Table 4 contains the signal name for each pin labeled in Figure 7. -
Page 22: Control Pad Connector Specifications
Installing the In-Sight 2000 Control Pad Connector Specifications The In-Sight 2000 provides for data input through its CONTROL PAD port. Figure 8 provides pin numbers and assignments for the CONTROL PAD port. Figure 8. CONTROL PAD Port Pin Numbers Table 5 contains the signal name for each pin labeled in Figure 8. -
Page 23: Processor Dimensional Specifications
Installing the In-Sight 2000 Processor Dimensional Specifications Note: Dimensions are in millimeters inches). Figure 9. In-Sight Processor Dimensions... -
Page 24: Camera Specifications
Installing the In-Sight 2000 Camera Specifications The following sections present detailed specifications of the In-Sight 2000 camera. Summary of Camera Specifications Trigger and Strobe Output Specifications Camera Mechanical Specifications... -
Page 25: Summary Of Camera Specifications
Installing the In-Sight 2000 Summary of Camera Specifications A summary of In-Sight 2000 camera specifications appears below in Table 6. Table 6. In-Sight 2000 Camera General Specifications Specification Description Part Number 118-0034 Acquisition n Rapid reset, progressive scan, and partial acquisition modes... -
Page 26: Trigger And Strobe Output Specifications
Installing the In-Sight 2000 Trigger and Strobe Output Specifications To activate the on-camera trigger, apply a transition voltage to the trigger input. The transition voltage should be from the range 0.0-0.8 VDC to the range 3-24 VDC. To trigger a strobe device, the camera generates a strobe output signal when it is ready to integrate light. -
Page 27: Figure 11. Trigger/Strobe Schematic
Installing the In-Sight 2000 Figure 11 is a schematic of the Trigger/Strobe circuitry. Figure 11. Trigger/Strobe Schematic... -
Page 28: Camera Dimensional Specifications
Installing the In-Sight 2000 Camera Dimensional Specifications Note: Dimensions are in millimeters (inches). Figure 12. Camera Dimensions... -
Page 29: Control Pad Dimensional Specifications
Installing the In-Sight 2000 Control Pad Dimensional Specifications Note: Dimensions are in millimeters (inches). Figure 13. Control Pad Mechanical Specifications... -
Page 30: Index
Installing the In-Sight 2000 Index C-mount lens ........................6 camera cable ......................... 2 connecting ...................... 3, 7, 13 dimensional specifications ..................22 focal length ....................... 6 lens aperture......................6 specifications ......................18 working distance ....................... 6 CAMERA port ........................6 components optional ......................... - Page 31 Installing the In-Sight 2000 Index (continued) expansion module................... 7, 11, 13, 14 receptacle ......................... 7 wires ......................... 7 I/O Expansion Module Installation and Reference............. 14 In-Sight Installation CD-ROM ..................1, 2, 8 Guide and Reference ....................1 Online Support and Learning Center................. 1 PC Server software ....................
- Page 32 Installing the In-Sight 2000 Index (continued) terminal block 2-pin connector ......................2 4-pin connector ......................2 8-pin connector ......................2 terminal plug ........................7 2-pin plug ......................6, 11 4-pin plug ......................7, 19 8-pin plug ........................7 trigger input........................13, 20 output specifications ....................
- Page 34 P/N 597-0002-01 June 2001...
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