Cognex In-Sight 1000 Installing Manual
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Cognex In-Sight 1000 Installing Manual

Vision sensors in-sight 1000 series
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I
IN-SIGHT
1000 S
V
S
™
NSTALLING
ERIES
ISION
ENSORS

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Summary of Contents for Cognex In-Sight 1000

  • Page 1 IN-SIGHT 1000 S ™ NSTALLING ERIES ISION ENSORS...

  • Page 2: Copyright, Trademarks, Patents

    Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express or implied, regarding the described software, its merchantability or its fitness for any particular purpose.

  • Page 3: Regulations/Compliance

    Declaration of Conformity Manufacturer Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked product Product Number In-Sight 1000; In-Sight 1000C Complies With 73/23/EEC Low Voltage Directive 89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 60950:1992 Electrical Safety A1:1993, A2:1993, A3:1995...

  • Page 4: Precautions

    Installing In-Sight™ 1000 Series Vision Sensors Precautions Observe these precautions when installing the In-Sight 1000 to reduce the risk of injury or equipment damage: Never connect the In-Sight 1000 to a power source other than 24VDC. Any other voltage creates a risk of fire or shock and can damage the In-Sight hardware.

  • Page 5: Table Of Contents

    2 Installing the In-Sight 1000 ............. 7 2.1 Connecting the In-Sight 1000................7 2.2 Installing In-Sight PC Host Software ..............13 2.3 Adding the In-Sight 1000 to a Network .............14 2.4 Logging On to the In-Sight 1000 ...............19 2.5 Changing In-Sight 1000 Network Settings ............20 3 Specifications ................
  • Page 6 Installing In-Sight™ 1000 Series Vision Sensors List of Figures Figure 1-1: PC – In-Sight 1000 – PC Network ................3 Figure 1-2: In-Sight 1000 – In-Sight 3000 Network...............3 Figure 1-3: PC – Multiple In-Sight 1000s Network ................4 Figure 1-4: In-Sight 3000 – Multiple In-Sight 1000s Network ............4 Figure 1-5: In-Sight 3000 –...
  • Page 7 Installing In-Sight™ 1000 Series Vision Sensors List of Tables Table 2-1: IP Address Schemes..................22 Table 2-2: Subnet Mask Formats ...................22 Table 3-1: In-Sight 1000/1000C Specifications..............28 Table 3-2: Breakout Port Pin Assignments ..............29 Table 3-3: Acquisition Trigger Input Specifications ............30 Table 3-4: Discrete Output Specifications..............31 Table 3-5: CAT5/CAT5e Network Cable Wiring.............33...

  • Page 9: Introduction

    In-Sight 1000C integrated processor/ color camera (640 x 480 image resolution, RGB primary color mosaic filters, 16 million colors, 24 bits per pixel). Unless otherwise specified, references to the In-Sight 1000 in this document also apply to the In-Sight 1000C model.

  • Page 10: In-Sight Support

    1.3 Networking an In-Sight 1000 Sensor An In-Sight 1000 sensor is designed to operate as a host system on an Ethernet TCP/IP network. For the purposes of the instructions in this manual, an In-Sight network exists wherever any In-Sight sensor is connected by Ethernet to at least one other In-Sight sensor or personal computer running In-Sight PC Host software.

  • Page 11: Figure 1-1: Pc - In-Sight 1000 - Pc Network

    Section 1: Introduction 1.3.1 Standalone In-Sight Network Configurations The simplest In-Sight 1000 networks are shown in Figure 1-1 and Figure 1-2. In these basic configurations, a CAT5 crossover cable directly connects a single In-Sight 1000 to a standalone In-Sight PC Host equipped with a network card, or to an In-Sight 3000 processor.

  • Page 12: Figure 1-3: Pc - Multiple In-Sight 1000S Network

    Section: 1: Introduction Installing In-Sight™ 1000 Series Vision Sensors To install multiple In-Sight 1000 sensors onto a standalone In-Sight network, use an Ethernet switch between the In-Sight 1000 sensors and the In-Sight PC Host or In-Sight 3000 sensor. Make all connections via standard, straight-pinned CAT5 cable (Figure 1-3 and Figure 1-4).

  • Page 13: Figure 1-5: In-Sight 3000 - Multiple In-Sight 1000S With Pc

    Figure 1-5: Multiple In-Sight 1000 Sensors with In-Sight 3000 and PC Host NOTE In-Sight 1000 sensors can be connected to the factory network even if there is no In-Sight PC Host or In-Sight 3000 sensor on the local subnet. In this configuration, any In-Sight 3000 processor or PC Host on any other subnet on the network can provide remote configuration and display service to the In-Sight 1000 sensors.
  • Page 14 Section: 1: Introduction Installing In-Sight™ 1000 Series Vision Sensors...

  • Page 15: Installing The In-Sight 1000

    24VDC). The Network port provides the Ethernet connection for network communications. The Breakout port supplies connections for power, I/O, and serial communications. Figure 2-1: In-Sight 1000 Network and Breakout Ports 2.1.1 Connecting the Network Cable If you are connecting to an Ethernet switch: Plug one of the RJ-45 connectors on a CAT5 straight-pinned cable (yellow if supplied by Cognex) into the ENET port.
  • Page 16 2.1.2 Connecting the Breakout Cable The In-Sight Breakout Cable (P/N 300-0340-15) included with every In-Sight sensor provides access to the In-Sight 1000 sensor’s power, serial communications, and I/O lines. The RJ-45 connector on this cable is “keyed” to the notch in the breakout port, and cannot be inadvertently plugged in to the network port.

  • Page 17: Figure 2-2: Breakout Module Connections

    2.1.3 Connecting the Breakout Module The optional In-Sight Breakout Module (P/N 800-5743) is more convenient than using the standard Breakout Cable to connect the In-Sight 1000 sensor’s power, serial communications, and I/O lines. For additional information on connecting a Breakout module, see Section 3.2.1: Breakout Port Pin Assignments on page 29 or the Breakout Module Installation and Reference manual (P/N 597-0008-xx).
  • Page 18 Breakout Module (Figure 2-2). Restore power to the 24V supply. The red power LED on the In-Sight 1000 and the orange +24V LED on the Breakout Module will indicate that the In-Sight 1000 and...

  • Page 19: Figure 2-3: I/O Expansion Module Connections

    2.1.4 Connecting the I/O Expansion Module Like the Breakout Module, the optional I/O Expansion Module provides convenient access to the In-Sight 1000 sensor’s power, serial communications, and discrete I/O lines. In addition to the two discrete outputs, acquisition trigger, and serial...
  • Page 20 Expansion Module. NOTE The outputs labeled HSOUT0 and HSOUT1 are high-speed outputs direct from the In-Sight 1000 and pass through the Expansion Module. The outputs labeled OUT0 through OUT7 are lower speed because their signals are processed by the Expansion Module processor before being sent to remote devices.

  • Page 21: Installing In-Sight Pc Host Software

    The In-Sight 1000 is configured, and its operation monitored, over an Ethernet network from an In-Sight 3000 or from a PC. To use an In-Sight 1000 networked to an In-Sight 3000 requires a control pad for input and a VGA monitor for display.

  • Page 22: Adding The In-Sight 1000 To A Network

    In-Sight documentation at www.cognex.com/In-Sight/support/support.asp. 2.3 Adding the In-Sight 1000 to a Network The In-Sight 1000 is ready to be installed as a network host once it has power and is physically connected to the network. As previously described, there are many possible In-Sight network configurations. The specific procedure for adding an In-Sight 1000 to a network depends on whether or not a Dynamic Host Configuration Protocol (DHCP) server is available.
  • Page 23 NOTE After adding an In-Sight 1000 to a network with a DHCP server, disabling DHCP on the sensor and assigning it a static IP Address is strongly recommended. For more information on disabling DHCP and assigning a static IP address, refer to the “Network Dialog” topic in the In-Sight Guide &...

  • Page 24: Figure 2-4: System Menu

    Section 2: Installing the In-Sight 1000 Installing In-Sight™ 1000 Series Vision Sensors To install the In-Sight 1000 on a non-DHCP network: Logon to an In-Sight 3000 or In-Sight PC Host program on the local network. From the In-Sight spreadsheet, open the System menu (Figure 2-4).

  • Page 25: Figure 2-6: New Host Configuration Dialog

    Enter a Subnet Mask for the local network. The Subnet Mask specifies which parts of the In-Sight 1000's IP Address are the same for all hosts on the local network, and which are unique to each host. The default Subnet Mask 255.255.255.0 is appropriate for most users, as described in Section 2.5.3: Subnet Mask on page...

  • Page 26: Figure 2-7: Ip Configuration Message Box

    10 Click OK. The message box shown Figure 2-7 appears. Figure 2-7: IP Configuration Message Box 11 Cycle power on the In-Sight 1000 by removing, then reinserting, the RJ-45 connector from the sensor's Breakout port. The message in Figure 2-8 appears when the In-Sight 1000 is located on the network.

  • Page 27: Logging On To The In-Sight 1000

    Section 2: Installing the In-Sight 1000 2.4 Logging On to the In-Sight 1000 After the In-Sight 1000 has been added to the network, log on to the sensor to verify the installation and to configure additional network settings. Attach a lens to the In-Sight 1000 you installed to verify the acquisition of live video images.

  • Page 28: Changing In-Sight 1000 Network Settings

    Installing In-Sight™ 1000 Series Vision Sensors 2.5 Changing In-Sight 1000 Network Settings You may need to change the In-Sight 1000’s Network settings when installing an In- Sight 1000 to a non-DHCP network where a Default Gateway, DNS Server, and Domain name are used, or when moving the In-Sight 1000 from one network to another.
  • Page 29 If the network has a DHCP server and the Use DHCP Server check box is enabled, the DHCP server will automatically configure the In-Sight 1000’s network settings on startup. Optionally, a new Host Name may be assigned, but all other fields in the Network dialog will be grayed out and cannot be modified.

  • Page 30: Table 2-1: Ip Address Schemes

    The 192.168.0.0/16 private network allows valid IP addresses from 192.168.0.1 to 192.168.255.254. The default Subnet Mask is 255.255.0.0 2.5.3 Subnet Mask The Subnet Mask defines which part of the In-Sight 1000 sensor’s IP address refers to the network and which part refers to the host. NOTE When DHCP is enabled, this field is grayed out and displays the value assigned by the DHCP server.
  • Page 31 Installing In-Sight™ 1000 Series Vision Sensors Section 2: Installing the In-Sight 1000 2.5.4 Default Gateway The Default Gateway specifies the IP address of the gateway host, if available on the network. NOTE The Default Gateway setting will be grayed out when the Use DHCP Server checkbox is enabled.
  • Page 32 Installing In-Sight™ 1000 Series Vision Sensors 2.5.6 Host Name The Host Name assigns a name, or “alias” for the In-Sight 1000 as it will appear when browsing the network using the In-Sight PC Host. Each In-Sight 1000 has its host name set automatically the first time it boots. The format is “is1kxxxxxx”, where “xxxxxx”...
  • Page 33 The FTP Settings button opens the FTP Settings dialog to configure the File Transfer Protocol (FTP). The Host Table button opens the Host Table dialog to specify a local mapping of host names to IP addresses. Neither FTP Settings nor Host Table settings are required for installing the In-Sight 1000 to a network.
  • Page 34 Section 2: Installing the In-Sight 1000 Installing In-Sight™ 1000 Series Vision Sensors...

  • Page 35: Specifications

    3 Specifications In this section… General Specifications..................28 Detailed I/O Specifications ...................29 CAT5 Network Cable Specifications ..............33 Mechanical Specifications ..................34...

  • Page 36: General Specifications

    Section 3: Specifications Installing In-Sight™ 1000 Series Vision Sensors 3.1 General Specifications Table 3-1: In-Sight 1000/1000C General Specifications SPECIFICATION 1000 1000C Firmware In-Sight version 2.00 and later. In-Sight version 2.20 and later. Memory Job/Program 4MB non-volatile flash memory; Unlimited storage via remote network device.

  • Page 37: Detailed I/O Specifications

    8 additional discrete inputs and outputs. 3.2.1 Breakout Port Pin Assignments Table 3-2 lists the pin assignment for each of the 8 signal lines of the In-Sight 1000 Breakout Port (labeled “24VDC”) according to each method of access.

  • Page 38: Figure 3-1: Acquisition Trigger Input Schematic

    TRG+ up to 24V, turning the opto-coupler ON. NOTE When using the In-Sight 1000 with the Breakout Cable, the polarity of the input trigger (pins 2 and 3) is not critical. However, when using the optional Breakout or I/O Expansion Modules, the polarity of the TRG+ and TRG- terminals should be observed.

  • Page 39: Figure 3-2: Discrete Output Connection Example 1

    High current inductive loads require external protection diode. Both of the built-in discrete outputs (pins 4 and 5) on the In-Sight 1000 are NPN (pull- down) lines. The external load should be connected between the output and the positive supply voltage (<28V).

  • Page 40: Figure 3-4: Discrete Output Connection Example 3

    +24V. Figure 3-4: Discrete Output Connection Example 3 In-Sight 1000 outputs can also be used with PNP-compatible PLC input if a pull-up resistor (for example, 2.2kW 0.5W) is connected from the output to +24V. In this case, the resistor supplies 24V to the PLC input.

  • Page 41: Cat5 Network Cable Specifications

    Installing In-Sight™ 1000 Series Vision Sensors Section 3: Specifications 3.3 CAT5 Network Cable Specifications Cognex-supplied, straight-pinned and crossover network patch cables meet CAT5/CAT5e specifications using 568-B standard wire pairing. Table 3-5: CAT5/CAT5e Network Cable Wiring STRAIGHT-PINNED CROSSOVER RJ-45 Connector (A)

  • Page 42: Mechanical Specifications

    Section 3: Specifications Installing In-Sight™ 1000 Series Vision Sensors 3.4 Mechanical Specifications The following section presents dimensional drawings for the In-Sight 1000 series vision sensors. NOTE All dimensions are shown in millimeters (inches). Figure 3-6: Dimensions, In-Sight 1000/1000C...

  • Page 43: Configuring Microsoft Windows Network Settings

    This section provides information on how to configure Microsoft Windows network settings in order to connect to an In-Sight 1000 using the In-Sight PC Host program. The steps listed below and the example dialogs are specific to Windows NT 4.0. The exact steps required may vary slightly in Windows XP, 2000, Me, and 98SE.

  • Page 44: Figure A-1: Windows Network Dialog, Protocols Tab

    Appendix A Installing In-Sight™ 1000 Series Vision Sensors Figure A-1: Windows Network dialog, Protocols tab Figure A-2: Select Network Protocol dialog...

  • Page 45: Figure A-3: Microsoft Tcp/Ip Properties Dialog

    11 Enter an appropriate Subnet Mask. The Subnet Mask defines which part of the In-Sight 1000’s IP Address refers to the network and which part refers to the host. The network part of the IP address is the same for all hosts on the same subnet, and the remainder is unique to each host.
  • Page 46 Installing In-Sight™ 1000 Series Vision Sensors www.cognex.com/products/InSight/default.asp P/N 597-0001-03...

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