Yale CPE Series Operating And Maintenance Manual
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Yale CPE Series Operating And Maintenance Manual

Electric chain hoists
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Electric Chain Hoist
Series CPE
Mod. CPE/F
Capacity 1600 kg - 5000 kg
Operating and Maintenance Manual
Spare Parts Catalog
Yale
electric
Yale Industrial Products GmbH
P. O. Box 10 13 24
•
Am Lindenkamp 31 •
Tel. 20 51-600-0
•
Ident.-No. 09900069 / 10.02
D-42513 Velbert, Germany
D-42549 Velbert, Germany
Fax 20 51- 600-127

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Summary of Contents for Yale CPE Series

  • Page 1 Series CPE electric Mod. CPE/F Capacity 1600 kg - 5000 kg Operating and Maintenance Manual Spare Parts Catalog Yale Industrial Products GmbH P. O. Box 10 13 24 • D-42513 Velbert, Germany Am Lindenkamp 31 • D-42549 Velbert, Germany Tel. 20 51-600-0 •...
  • Page 2 Yale Electric Chain Hoist CPE Yale electric Trolley Travel motor Electric control Suspension pin retainer Suspension pin Centre traverse Roll pin Chain hoist Buffer Chain end stop Load chain 11 x 31 Buffer Bottom block Pendant control Safety latch Load hook Fig.

  • Page 3: Table Of Contents

    Installation, service, operation Maximum capacity Traversing the trolley • The Yale electric chain hoist model CPE is designed to lift Attaching the load and lower loads up to the rated capacity . The lifting capacity Lifting / lowering the load...

  • Page 4: Temperature Range

    Yale Electric Chain Hoist CPE Yale electric Temperature range • The hoist / trolley can be operated in ambient temperatures between -10 C und +50 C. Consult the manufacturer in case of extreme working conditions. Note: At ambient temperatures below 0 C check the brake is not frozen.

  • Page 5: Attaching The Load

    Yale Electric Chain Hoist CPE Yale electric Attaching the load The load must always be seated in the saddle of the hook. Never attach the load to the tip of the load hook. This also applies to the suspension hook (Fig. 10).

  • Page 6: Assembly Of The Trolley

    Yale Electric Chain Hoist CPE Yale electric Assembly of the trolley (see Fig. 12) 3.4 Electrical connection 1.) Unscrew the locking nuts (item 9) and hex. nuts (item 2) Attention Work at electrical installations may be carried out by from the crossbars (item 1) and remove both side plates electrical experts only.

  • Page 7: Operation

    Yale Electric Chain Hoist CPE Yale electric Model Fuse Wire cross section in mm [kW] (slow) for cable length 0-50 m 50-100 m 100-150 m CPE 16 CPE 25 CPE 32 CPE 50 CPE 20 CPE 30 CPE 40 Model Fuse Wire cross section in mm∆...

  • Page 8: Service

    6.2 Regular inspections, service, testing periods. According to national and international safety regulations •The Yale electric chain hoists conform to FEM group 1Am hoisting equipment must be inspected at least annually by resp. 1Bm in accordance with FEM 9.511. This results in a a competent person.

  • Page 9: Load Chain

    6.3 LOAD CHAIN Replace the load chain 1-strand design The Yale load chain is grade 80 chain with the dimensions 1. Disassemble bottom block 11 x 31 mm. The CPE electric hoists are specially designed Remove the circlip with suitable pliers. Raise the swivel to use this type of chain.

  • Page 10: Load And Suspension Hooks

    Yale Electric Chain Hoist CPE Yale electric 7. Functional test 6.5 Trolleys All units with two or more chain strands must be inspected In particular check following parts: before every operation for twisted or kinked chains. Chains • Side plate...

  • Page 11: Motor

    Yale Electric Chain Hoist CPE Yale electric 6. Loosen locking screw (38) and remove locking bolt (39). 6.9 MOTOR 7. Loosen snap ring (37), remove bearing plate (33) and Motor ball bearing (36). Remove snap ring (34) and press Under normal conditions the motor is practically main- ball bearing (36) out of bearing plate (33).
  • Page 12 Yale Electric Chain Hoist CPE Yale electric...
  • Page 13 Yale Electric Chain Hoist CPE Yale electric...
  • Page 14 Yale Electric Chain Hoist CPE Yale electric 1- strand 2- strand Fig. 17: Bottom blocks CPE / F 16 CPE / F 20 CPE / F 32 Item Description Qty. CPE / F 25 Item Description Qty. CPE / F 40...
  • Page 15 Yale Electric Chain Hoist CPE Yale electric Fig. 18: Chain Container Item Description Qty. Yale Part No. all models Chain container assy for 13 m linear chain length 6109467 Chain container assy for 21 m linear chain length 6109468 Cyl. screw 9102255 Hex.
  • Page 16 Yale Electric Chain Hoist CPE Yale electric...
  • Page 17 Yale Electric Chain Hoist CPE Yale electric Item Description Qty. Model Item Description Qty. Model CPE 30-5 CPE 30-5 Planet gearbox assy. 0600230 27.2 Planet gear shaft 0600253 Gearbox housing 0600237 Friction disc 0600254 Ring gear 0600255 Ring 0600238 Stop washer...
  • Page 18 Yale Electric Chain Hoist CPE Yale electric Fig. 20: Motor Item Description Qty. CPEF 1-speed 2-speed Motor assy. 0600116 0600117 1 .. Stator 0600185 0600196 2 .. Rotor 0600186 0600197 3 .. Bearing plate, A-side 0600187 0600187 4 .. Bearing plate, B-side...
  • Page 19 Yale Electric Chain Hoist CPE Yale electric 15 + 18 Fig. 22: Contactor control Description Qty. Yale Part No. Description Qty. Yale Part No. all models all models Screw fitting 9184082 Housing 0609810 Screw fitting 9184081 Mounting plate 0609792 Counter-nut...
  • Page 20 Yale Electric Chain Hoist CPE Yale electric Fig. 23: Direct control Description Qty. CPEF 1-speed 2-speed Pendant control assy with emergency stop 0609454 0609455 Control cable (specify length) 9062407 9062407 Wiring diagram 0609631 0609632 Clamp 0605355 0605355 Screw fitting 9184082...
  • Page 21 Yale Electric Chain Hoist CPE Yale electric Fig. 24: Pendant switch for direct control Description Qty. CPEF 1-speed 2-speed Pendant control assy . with emergency stop 0609454 0609455 Contact element 0609686 0609687 Carrier for contact element 0609965 0609965 Lowering button DN...
  • Page 22 Yale Electric Chain Hoist CPE Yale electric Fig. 25: Pendant switch for contactor control Description Qty. CPEF 1-speed 2-speed Pendant control assy . with emergency stop 0609566 0609567 Contact element 0609980 0609981 Emergency stop bu tton 0609984 0609984 Lowering button DN...
  • Page 23 Yale Electric Chain Hoist CPE Yale electric Fig. 26: Plain Trolley Description Qty. Yale Part No. Description Qty. Yale Part No. all models all models Side plate 0559163 Locking nut 9115155 Side plate 0559167 Trolley wheel 0508210 Roll pin 9134120...
  • Page 24 Yale Electric Chain Hoist CPE Yale electric Fig. 27: Geared trolley drive (for other parts see Fig. 26) Description Qty. Yale Part No. Description Qty. Yale Part No. all models all models Geared troll ey wheel 0508214 Hand chain guide...
  • Page 25 Yale Electric Chain Hoist CPE Yale electric Fig. 28: Electric trolley drive (for other parts see Fig. 26) Description Qty. Yale Part No. Description Qty. Yale Part No. all models all models Geared troll ey wheel 0508214 Hex. nut 9101014...
  • Page 26 Yale Electric Chain Hoist CPE Yale electric Fig. 29: Pendant switch for electric hoist with electric trolley (direct and contactor control) Pendant switch for direct control Pendant switch for contactor control Item Description Qty. Hoist 1G Hoist 2G Hoist 2G...
  • Page 27 Yale Electric Chain Hoist CPE Yale electric Fig. 30: Contactor control CPE/F with VTE/F Item Description Qty. Yale Part No. Item Description Qty. Yale Part No. all models all models Plate 0719732 Name tag 0609821 Screw 9103005 Name tag F5...
  • Page 28 Yale Electric Chain Hoist CPE Yale electric Fig. 31: Direct control CPE/F with VTE/F Item Description Qty. Yale Part No. Item Description Qty. Yale Part No. all models all models Wiring diagram CPE + VTE 0609882 Plate 0719741 Wiring diagram CPEF + VTE...
  • Page 29 Yale Electric Chain Hoist CPE Yale electric...
  • Page 30 Yale Electric Chain Hoist CPE Yale electric Inspection Chart Inspection before initial operation: Date of initial operation: Regular Inspections Date Findings Repair Test Date by * * competent person...
  • Page 31 Yale Electric Chain Hoist CPE EC DECLARATION OF CONFORMITY Yale electric in accordance with Machinery Directive 98/37/EEC (Appendix II A) Yale Industrial Products GmbH D-42549 Velbert, Am Lindenkamp 31 hereby declare, that the design, construction and commercialized execution of the below mentioned machine complies with the essential health and safety requirements of the EC Machinery Directive.
  • Page 32 Yale Electric Chain Hoist CPE Yale electric Quality engineered and performance tested - recognisably...

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