1. Manuals
  2. Brands
  3. PRECISION DIGITAL Manuals
  4. Controller
  5. Helios PD2-6310
  6. Instruction manual

PRECISION DIGITAL Helios PD2-6310 Instruction Manual

Large display pulse input batch controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
• Large 1.80" Digits
• Dual-Line 6-Digit Display
• Readable from up to 100 Feet (30 Meters) Away
• Superluminous Sunlight Readable Display
• NEMA 4X, IP65 Rated Field Mountable Enclosure
• Operating Temperature Range of -40 to 65°C (-40 to 150°F)
• Single or Multi-Stage Batch Control (up to 4 Relays)
• Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs
• Start/Pause/Stop, Change Batch with Front Panel Buttons
• Automatic Overrun Correction
• Input Power Options Include 85-265 VAC or 12-24 VDC
• Isolated 24 VDC Transmitter Power Supply
• Count Up or Down with Each Batch
• 2 or 4 Relays + Isolated 4-20 mA Output Options
• Onboard USB & RS-485 Serial Communications
• Modbus
• Program the Meter from a PC with onboard USB and MeterView Pro
Precision Digital Corporation
1.800.561.8187
Helios Large Display Pulse Input Batch Controller
Instruction Manual
®
RTU Communication Protocol Standard
www.
USB Install
Batch Controller
information@itm.com
.com
PD2-6310

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Helios PD2-6310 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for PRECISION DIGITAL Helios PD2-6310

Summary of Contents for PRECISION DIGITAL Helios PD2-6310

  • Page 1 • 2 or 4 Relays + Isolated 4-20 mA Output Options • Onboard USB & RS-485 Serial Communications • Modbus ® RTU Communication Protocol Standard • Program the Meter from a PC with onboard USB and MeterView Pro Precision Digital Corporation 1.800.561.8187 information@itm.com www. .com...
  • Page 2 Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Precision Digital’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

  • Page 3: Table Of Contents

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Table of Contents Table of Contents ............ 3 Relay Assignment (Assign) ........39 Setting the Relay Action ........39 Table of Figures ............4 Setting Batch Control Relays ......... 39 Introduction..............

  • Page 4: Table Of Figures

    Figure 12: NPN open Collector Input ....15 Introduction The Helios PD2-6310 is a multi-purpose, easy to use, large-display pulse input batch controller ideal for simplifying independent batch control operations where local control is preferred to expensive plant operation systems. It features large 1.8 inch superluminous LED digits, which can be read in sunlight from up to 100 feet away.

  • Page 5: Ordering Information

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Ordering Information Standard Models 85-265 VAC Model 12-24 VDC Model Options Installed PD2-6310-6H2 PD2-6310-7H2 2 relays PD2-6310-6H7 PD2-6310-7H7 4 relays & 4-20 mA output Accessories Model Description PDA6260 Pipe Mounting Kit PDA7485-I RS-232 to RS-422/485 isolated converter PDA7485-N...

  • Page 6: Pulse Input

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Fuse Required external fuse: UL Minimum 0.001 Hz Recognized, 5 A max, slow blow; up Input Minimum frequency is dependent to 6 controllers may share one 5 A Frequency on high gate setting. fuse Maximum 30,000 Hz (10,000 for low voltage...

  • Page 7: Relays

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Relays Batch Total & 0 to 999,999; automatic lead zero Grand Total blanking. “T” LED is illuminated while Rating 2 or 4 SPDT (Form C) internal Display displaying batch total. “GT” LEDs are and/or 4 SPST (Form A) external;...

  • Page 8: Serial Communications

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Scaling 1.000 to 23.000 mA for any display Transmit Programmable between 0 and 199 Range range Time Delay Calibration Factory calibrated: 4.000 to 20.000 = Data 4-20 mA output 8 bit (1 start bit, 1 or 2 stop bits) Analog Out Parity 23.000 mA maximum for all...

  • Page 9: Compliance Information

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Compliance Information Safety UL & C-UL Listed USA & Canada UL 508 Industrial Control Equipment (United States), C22.2 No. 142 (Canadian National Standard) UL File Number E160849 Front Panel UL Type 4X, NEMA 4X, IP65 Low Voltage Directive EN 61010-1:2010 Safety requirements for measurement, control, and laboratory use...

  • Page 10: Safety Information

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Safety Information Caution: Read complete instructions Warning: Risk of electric shock or prior to installation and operation of the personal injury. controller. Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.

  • Page 11: Wall Mounting Instructions

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Wall Mounting Instructions The meter can be mounted to any wall using the four provided mounting holes. Note that the bottom mounting holes are located underneath the front door panel. To mount the meter to a wall, follow these instructions.

  • Page 12: Pipe Mounting Instructions

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Pipe Mounting Instructions The meter can also be mounted to a pipe using the optional pipe mounting kit (PDA6260). This kit includes two mounting plates, two U-bolts, and the necessary nuts and bolts. To mount the meter to a pipe using the pipe mounting kit accessory, follow these instructions.

  • Page 13: Transmitter Supply Voltage Selection (P+, P-)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Transmitter Supply Voltage Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor. If the transmitter requires 5 or 10 VDC excitation, the switch labeled P+/P- must be configured accordingly.

  • Page 14: Connectors Labeling

    The connectors’ label, affixed to the inside of the lower door panel, shows the location of all connectors available with requested configuration. Do not connect any equipment other than Precision Digital’s expansion modules, cables, or meters to the RJ45 M-LINK connector.

  • Page 15: Signal Connections

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Signal Connections Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 7. The COM (common) terminal is the return for the input signals. The following figures show examples of signal connections. Setup and programming is performed through the front panel buttons.

  • Page 16: Switching Inductive Loads

    Figure 17. Low Voltage DC Loads Protection RC Networks Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load. Part number: PDX6901. Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

  • Page 17: Rs485 Output Connections

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 RS485 Output Connections An RS-485 connector is provided for the use of advanced Modbus ® serial communications. This connector converts the serial output of the meter to balanced, full or half-duplex RS-485 signals. It has a removable screw terminal connector for the RS-485 terminals which includes Transmit Data (DO) and (/DO), Receive Data (DI) and (/DI), and Signal Ground.

  • Page 18: Figure 19. Rs-485 Two-Wire Multi-Drop Wiring

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Figure 19. RS-485 Two-Wire Multi-Drop Wiring Notes: 1. Termination resistors are optional and values depend on the cable length and characteristic impedance. Consult the cable manufacturer for recommendations. 2. Refer to RS-232 to RS-485 Converter documentation for further details. 3.

  • Page 19: Digital I/O Connections

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Digital I/O Connections Digital inputs and outputs are provided in order to expand the functionality of the meter. Digital inputs are made via a push button or switch connection to the appropriate digital input connector block and the +5 VDC block.

  • Page 20: 4-20 Ma Output Connections

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 4-20 mA Output Connections Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply. Figure 24.

  • Page 21: Basic Operation And Programming

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Basic Operation and Programming The meter has been factory calibrated to read input frequency in Hz (pulses/sec). The calibration equipment is certified to NIST standards. Overview There are no jumpers to set for the meter input selection. The controller has one switch located to the right of the input connector, which must be configured according to the input level and type.

  • Page 22: Programming Buttons And Status Led Indicators

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Programming Buttons and Status LED Indicators The meter can be programmed using the buttons located behind the front door panel. Use the Menu button to enter or exit Programming Mode, the Up Arrow button to cycle through menu options, and the Enter button to select the menu item or option you want.

  • Page 23: Meterview ® Pro Software

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 MeterView ® Pro Software The meter can also be programmed using the PC-based MeterView Pro software included with the meter. This software is can be installed on any Microsoft® Windows® (2000/XP/Vista/7/8/10) computer by connecting the meter’s onboard USB.

  • Page 24: Controller Operation

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Controller Operation The PD2-6210 controller is capable of accepting pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0-12V, or 0-24V), open collector NPN, PNP, TTL, or switch contact signals. These signals are scaled to represent rate in engineering units from -99999 to 999999.

  • Page 25: Batch Control Operation Example

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Batch Control Operation Example The following example shows how two stage batch control functions with a PD2-6310 controller. This setup will establish a 55 gallon preset for the batch, with a main valve (high flow) that will close at 50 gallons, and a trickle valve (low or restricted flow) that will close at 55 gallons.
  • Page 26 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 1.800.561.8187 information@itm.com www. .com...

  • Page 27: Display Functions & Messages

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Display Functions & Messages The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu. Display Parameter Action/Setting Description...
  • Page 28 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Display Parameter Action/Setting Description Modbus Select to display Modbus input or to assign Modbus input as the m bus analog output source Assign relay to rate Rate rate Batch total relay For relays beyond the first assigned to total, a preclose amount may precls be entered.
  • Page 29 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Display Parameter Action/Setting Description Press Enter to access the Reset menu Reset reset Press Enter to reset max display Reset high Rst Hi Reset low Press Enter to reset min display Rst Lo Press Enter to reset max &...

  • Page 30: Main Menu

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Main Menu The main menu consists of the most commonly used functions: Setup, Reset, Control, and Password. • Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu. Press Menu, at any time, to exit and •...

  • Page 31: Setting Up The Batch Controller (Setup)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Setting up the Batch Controller (setup) The Setup menu is used to select: 1. Input signal the controller will accept 2. Totalizer and batching features 3. Display units/tags 4. Decimal point position 5.

  • Page 32: Setting The Input Units Or Custom Tags (Units)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Setting the Input Units or Custom Tags (units) Enter the input unit or custom tag that will be displayed if d unit is selected as the little display parameter. See the flow chart on page 37 to access the display menu to show the unit or tag on the little display.

  • Page 33: Programming The Batch Controller (Prog)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Programming the Batch Controller (prog) It is very important to read the following information, before proceeding to program the meter: • The meter has been factory calibrated to read input frequency in Hz (pulses/sec). The calibration equipment is certified to NIST standards.
  • Page 34 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Input Calibration Method ( InCAL There are two methods of calibrating (or scaling) the display to show the correct engineering units. Use the Scale menu to enter the scaling without a signal source. •...
  • Page 35 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Error Message (Error) An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.
  • Page 36 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Batch Mode, Time Base, Total Conversion Factor & Total Reset The time base, total conversion factor, and total reset menus are located in the Program menu. The total and grand total have their own independent settings. This means that one can be displaying the value in gallons while the other displays in million gallons, liters, m , etc.

  • Page 37: Setting The Display Parameter & Intensity (Dsplay)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Setting the Display Parameter & Intensity (dsplay) The main display (line 1) can be programmed to display: 1. Display total 2. Display grand total 3. Toggle rate and total 4. Toggle rate and grand total 5.

  • Page 38: Setting The Relay Operation (Relay)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Setting the Relay Operation (relay) This menu is used to set up the operation of the relays. 1. Relay assignment During setup, the relays do not follow the input a. Rate for low and high alarm and they will remain in the state found prior to b.

  • Page 39: Relay Assignment (Assign)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Relay Assignment (Assign) The relays can be assigned to any of the following parameters: 1. Rate for low or high alarm indication 2. Total for alarm indication 3. Grand total for alarm indication 4.

  • Page 40: Programming Set And Reset Points

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Programming Set and Reset Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one display count.

  • Page 41: High Alarm With Fail-Safe Operation (Set > Reset)41

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 High Alarm with Fail-Safe Operation Low Alarm with Fail-Safe Operation (Set > Reset) (Set < Reset) Input Reset de-energized energized Relay Automatic (non-latching) Note: Relay coil is energized in non-alarm condition. Note: Relay coil is energized in non-alarm condition.

  • Page 42: Signal Loss Or Loop Break Relay Operation

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Signal Loss or Loop Break Relay Time Delay Operation Operation The following graphs show the operation of the time delay function. The following graph shows the loop break relay operation for a high alarm relay. Input Reset de-energized...

  • Page 43: Relays Initialization

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Relays Initialization Batch control (total) relays will activate when the start function is enabled, such as when the START button is pressed. Rate alarm relays will enable and initialize to their programmed states when the batch process is started.

  • Page 44: Setting Up The Interlock Relay (Force On) Feature

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Setting up the Interlock Relay (Force On) Feature Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature: 1. Access the Setup – Relay – Action menu and set the action to off. 2.

  • Page 45: Scaling The 4-20 Ma Analog Output (Aout)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Scaling the 4-20 mA Analog Output (Aout) The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected. No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.

  • Page 46: Setting Up The Password (Pass)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Setting up the Password (pass) The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings. Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs Total: Prevents resetting the total manually...

  • Page 47: Making Changes To A Password Protected Meter

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Making Changes to a Password Protected Meter If the meter is password protected, the meter will display the message Locd (Locked) when the Menu button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access to the menu.

  • Page 48: Advanced Operation And Programming

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Advanced Operation and Programming In addition to the functions described in Controller Operation on page 24, the following advanced operation and display features may be programmed. Configuring these features may disable some default batch controller features, or make running a batch operation impossible.

  • Page 49: Advanced Features Menu

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Advanced Features Menu To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu. Press and hold the Menu button for three seconds to access the advanced features of the meter. This cannot be done during a batch process as all functions other than STOP are disabled during a batch process, including the Menu button.

  • Page 50: Gate Function (Gate)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Display Parameter Action/Setting Set total and grand total count direction Count Count Total Count Set total to count up or down Tot C Set grand total to count up or down Grand Total Count Gtot C Set start for total or grand total countdown...

  • Page 51: Contact De-Bounce Filter (Filter)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Low Gate ( Lo G For most applications, low gate setting should be left at 1.0 second. Increase low gate setting to obtain a steadier rate display. The rate display will update in accordance with the low gate setting, for example if low gate is set at 10.0, the display will update every 10 seconds;...

  • Page 52: Rounding Feature (Round)

    RS-232, or RS-485 option is required; see Ordering Information on page 5 for details. Do not connect any equipment other than Precision Digital’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter.

  • Page 53: Select Menu (Select)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Select Menu (SElect) The Select menu is used to select the signal input conditioner applied to the input (linear, square root, programmable exponent, or round horizontal tank), low- flow cutoff, and analog output programming.

  • Page 54: Analog Output Programming (Aoutpr)

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Analog Output Programming (AoutPr) The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu: 1.
  • Page 55 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Function Keys & Digital I/O Available Settings Refer to the following table for descriptions of each available function key or digital I/O setting. Display Description Display Description Disable the selected function key or Starts the batch process disabl Start...

  • Page 56: Troubleshooting

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Troubleshooting Due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see. If the meter is not working as expected, refer to the Diagnostics menu and recommendations below.

  • Page 57: Factory Defaults & User Settings

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Factory Defaults & User Settings The following table shows the factory setting for most of the programmable parameters on the meter. Parameter Display Default Setting Input type Pulse Input Total total Rate Total...
  • Page 58 Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Parameter Display Default Setting Relay 2 action Automatic Act 2 Relay 2 set point 200.0 Set 2 Relay 3 action Automatic Act 3 Relay 3 set point 3.000 Set 3 Relay 3 reset point 2.500 RSt 3...

  • Page 59: Troubleshooting Tips

    Helios Large Display Pulse Input Batch Controller Instruction Manual PD2-6310 Troubleshooting Tips Symptom Check/Action No display at all Check power at power connector Not able to change setup or Meter is password-protected, enter correct six-digit password to programming, Locd is displayed unlock Check: Controller displays error...

Table of Contents