Garudan GOV-1004-24 User Manual

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ANITA B s.r.o.

Průmyslová 2453/7

680 01 Boskovice

Czech Republic

tel: +420 516 454 774

+420 516 453 496

fax: +420 516 452 751

e-mail:

info@anita.cz

User manual

GOV-1004-24

GOV-1005-34

MP04000EN_190301

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Page 1 User manual GOV-1004-24 GOV-1005-34 ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz MP04000EN_190301...
Page 2 © ANITA VERSION CREATE ON APPROVED BY MP04000EN_190301 01. 03. 2019 Jakub Lžičař All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written consent of Anita B s.r.o. is prohibited. Copyright © Anita B s.r.o. (2019) MP04000EN_190301...
Page 3 © ANITA Content 1. Installation ..........................4 2. Before Operation ........................5 3. Machine Settings ........................6 4. Repairing and Maintenance ....................12 MP04000EN_190301...
Page 4: Installation
© ANITA 1. INSTALLATION 1. Machine head installation: Please make sure there have enough room between sewing machine and the table around it after installation. Table can´t interference with the sewing machine. MP04000EN_190301...
Page 5: Before Operation
© ANITA 2. BEFORE OPERATION 1. Adding lubrication oil: During adding process, please make sure the lubrication oil can´t over the upper limit of oil gauge. Please add proper silicon oil into silicon oil reservoirs in order to prevent thread breakage.
Page 7 © ANITA 2. Open and close the cloth plate and front cover Press down hook and push to left in order to open cloth plate, pushing right to its hook set position, the cloth plate will be close. Open and close front cover: Pushing front cover to right se position and pull down to open it and on the other hand, pull up to its set position and to left...
Page 8 © ANITA 3. Open and close the presser foot arm and adjusting pressure. Push the lever down and then pull out the foot of the hanger. To return to its original position, push the lever downwards and retract the shoulder arm. Make sure the foot is in the correct position.
Page 9 © ANITA 4. Adjusting stitch length and differential ratio Adjusting stitch length: Pushing the push button lightly first and turning pulley to set position then pushing down the push button into its set position and adjust the length of stitch. Remark: the distance mark on the pulley only represent approx length of stitch and actual stitch...
Page 10 © ANITA Adjusting differential ratio: Differential ration was set at 1:1 when machines were out of factory. Adjust differential ratio as needed. Open up cloth plate, loosen nut (2) move level (1) upward or down warn to the position needed. Then tighten nut (2).
Page 11 Turning counterclockwise in order to get weak thread tension. Turning counterclockwise in order to get weak thread tension. Needle thread tension amount: A: for GOV-1004-24 Toward (+) direction get bigger thread tension amount direction get bigger thread tension amount Toward (-) direction get smaller thread tension amount...
Page 12: Repairing And Maintenance
© ANITA 4. REPAIRING AND MAINTENANCE 1. Changing lubrication oil, oil filter and needles Change lubrication oil: After operating sewing machine for 160-200 hours (approx one month) and please change lubrication oil and change lubrication oil every 6 months thereafter. If stop using sewing machine for a long time, please change lubrication oil before operate again.
Page 13 © ANITA 2. Changing upper knife and lower knife Changing upper knife: Loosen screw (1), push lower knife holder (2) to left and then tighten screw (1) lightly. Take off screw (3) change new upper knife (4). Then, tighten screw (3) lightly. Loosen screw (1) make sure lower knife (8) touch upper knife closely.
Page 14 © ANITA 3. Changing and adjusting feed dogs Changing feed dogs: Loosen screw (1) can change main feed dog (4). Loosen screw (2) can change differential feed dog (3). After changed feed dogs, tighten screw lightly. Please refer to following items in order to set up correct position of feed dogs.
Page 15 © ANITA The height of auxiliary feed dog should be 0.5 mm lower than main feed dog (standard setting value) and adjustment can be made by loosen screw (2). MP04000EN_190301...
Page 16 © ANITA 4. Changing and adjusting presser foot set Turning adjusting screw (1) counterclockwise in order to loose pressure spring. Loosen screw (2) can take-off presser foot set. Adjusting: Presser foot must be installed correctly in order to obtain best sewing effects. 1.
Page 17 © ANITA 5. Adjusting the lifting height of presser foot Setting tolerance up: The tolerance between lever (1) and screw (2) should be 1 mm. 1. Lower feed dogs under needle plate by turning hand wheel. 2. Loosen screw (3) lightly (can´t loosen screw completely).
Page 18 © ANITA 6. Adjusting the height of needle The distance between needle tip to top of needle plate should be 10 mm (standard setting). 1. Turning belt pulley in order to raise needle bar to its highest position. 2. Open up plug (2) and loosen screw. 3.
Page 19 © ANITA 7. Changing loopers Changing lower looper Changing upper looper Changing chain stitch looper Changing chain stitch looper Changing lower looper by take- Changing the chain looper by Changing the chain looper by off screw (1). When installing, loosen screw (1). When loosen screw (1).
Page 20 0 - 0,05 mm between needle and the tip of lower looper. 3. In the same time, also adjusting front needle guard (2=GOV-1004-24, 3=GOV-1005-34) to create a tolerance of 0.1 -0.2 mm between front needle guard and needle. MP04000EN_190301...
Page 21 © ANITA Setting up chain stitch looper: When chain stitch looper moves to its utmost left When chain stitch looper moves to its utmost left When tip of looper moves to the center of When tip of looper moves to the center of position, the distance between tip of chain stitch distance between tip of chain stitch chain stitch needle, the tolerance between...
Page 22 3. When setting, please loosen screw (1), (2) as per diagram 1 and set up the tolerances between upper looper and needle, upper looper and lower looper as per specification chart then, tighten screw (1), (2). Model GOV-1004-24 4,5 – 5,0 GOV-1005-34 4,3 – 4,8 MP04000EN_190301...
Page 25 Display GOV-1004-24 GOV-1005-34 ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz MP04000EN_190301...
Page 26 © ANITA VERSION CREATE ON APPROVED BY MP04000EN_190301 01. 03. 2019 Jakub Lžičař All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written consent of Anita B s.r.o. is prohibited. Copyright © Anita B s.r.o. (2019) MP04000EN_190301...
Page 27: Mp04000En_190301
© ANITA Content 1. Key Function ........................... 4 2. Operating Instruction ......................4 3. User Parameter and Technician Parameter ................5 4. Error Code List ........................6 MP04000EN_190301...
Page 28: Key Function
© ANITA 1. KEY FUNCTION Press key P to enter into user parameter Press key P to enter into user parameter setting Entering the Parameter Mode mode. After setting the function code, press this key After setting the function code, press this key to check the preset parameter and parameter preset parameter and parameter Setting Parameter Check and Save...
Page 29: User Parameter And Technician Parameter
© ANITA 3. USER PARAMETER AND TECHNICIAN PARAMETER 1. User parameter: Parameters Parameter Function Range Default Description Set the max sewing speed Maximum speed Range 200 -5000 Needle stop position 0: Needle up, 1: Needle down, 0–2 selection 2: OFF 0: OFF Soft start switch 0–1...
Page 30: Error Code List
© ANITA 4. ERROR CODE LIST Error code Problem description Measure Turn off the machine, check the power supply voltage.(Or whether exceed the rated voltage of use). If there are still Over-voltage errors, please replace the control box and call for customer service.
Page 31 Spare Parts List GOV-1004-24 GOV-1005-34 ANITA B s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz MP04000EN_181213...
Page 32 © ANITA VERSION CREATED ON APPROVED BY MP04000EN_181213 13. 12. 2018 Jakub Lžičař All rights reserved. Property of Anita B s.r.o. and protected by copyright. The use of this content without written consent of Anita B s.r.o. is prohibited. Copyright © Anita B s.r.o. (2018) MP04000EN_181213...
Page 33: Table Of Contents
© ANITA Content 1. Housing Frame........................4 2. Out Cover Frame (1/2) ......................6 2. Out Cover Frame (2/2) ......................8 3. Out Cover Frame 2 ....................... 10 4. Three Automatic Frame ....................... 12 5. Main Shaft Mechanism ......................14 6.
Page 35 © ANITA 1. HOUSING FRAME Ref. No Parts No. Name of parts Description Note 20021433 Housing Threading pipe for upper and 10054228 lower loopers 10026763 Oil window 10002836 10008961 Rubber plug 10009171 Screw 10009050 Lower knife bed 10002830 10011847 Support for houring 10002833 20022626 Decorative sheet...
Page 37 © ANITA 2. OUT COVER FRAME (1/2) Ref. No Parts No. Name of parts Description Note 10057453 A wire frame 10010594 Screw 20021992 Upper cover 10057511 Seal cushion for upper cover 10009104 Screw 10008939 Oil window 10009156 Oil window rubber ring 10045754 Rubber plug 10053560...
Page 39 © ANITA 2. OUT COVER FRAME (2/2) Ref. No Parts No. Name of parts Description Note 10014266 Rubber plug 10058070 Decorative plate 10009104 Screw MP04000EN_181213...
Page 41: Out Cover Frame 2
© ANITA 3. OUT COVER FRAME 2 Ref. No Parts No. Name of parts Description Note 10058546 Left upper cover 10009157 Screw 10033690 Comp on ent of back cover 10009104 Screw 10002840 Rivet 10007845 Date of the card 10008967 Component of surface cover 10009547 Brass bush for surface cover 10010596...
Page 43 © ANITA 4. THREE AUTOMATIC FRAME Ref. No Parts No. Name of parts Description Note 10009379 Screw 10038921 Screw Guiding plate for safety switch 10058568 presser foot Safety switch component of the 10059012 presser foot 10037797 Stationary knife 10037460 Mount of cutter Sensor component of receive ring 10059003 the back cut...
Page 45 © ANITA 5. MAIN SHAFT MECHANISM Ref. No Parts No. Name of parts Description Note 10009643 Left cover 10007842 Screw 10009195 Screw 10009104 Screw 10009519 Left cover 10010595 Screw 10009448 O ring 10025895 Bearing 10009334 O ring 10012162 Screw 10002966 Bush mounted in bearing 10009167 Screw...
Page 47 © ANITA 6. THREAD TENSION MECHANISM Ref. No Parts No. Name of parts Description Note Thread tension aggregate for 10058522 needle Thread tension aggregate for 10058523 upper needle Thread tension aggregate for 10058524 lower needle 10058521 Thread tension nut 10003111 Release-proof nut 10009534 Spring...
Page 49 © ANITA 7. NEEDLE DRIVE MECHANISM (1/2) Ref. No Parts No. Name of parts Description Note 10009576 Rubber plug 10009245 Screw 10009374 Crank on needle bar 10009345 Crank pin for needle bar 10008090 Oil wick 10009423 Driving shaft for needle bar 10009433 Crank on needle bar drive shaft 10009164...
Page 51 © ANITA 7. NEEDLE DRIVE MECHANISM (2/2) Ref. No Parts No. Name of parts Description Note 10034103 Crank on needle bar 10008072 Oil wick 10055907 10055903 Crank 10034108 Screw 10034106 MP04000EN_181213...
Page 53: Needle Drive Mechanism 2
© ANITA 8. NEEDLE DRIVE MECHANISM 2 Ref. No Parts No. Name of parts Description Note Needle plate 10009290 Screw 10009354 Needle plate support 10010595 Screw 10009420 Base of needle guard 10061231 Rubber cushion 10012905 Front needle guard (3, 4thread 10009377 machine) Front needle guard (5, 6thread...
Page 55 © ANITA 9. UPPER LOOPER DRIVE MECHANISM Ref. No Parts No. Name of parts Description Note 10039396 Rubber plug 10039397 Oil baffle frame 10009349 Screw 10005537 Washer 10033711 Washer 10009338 Retaining ring Crank bush with ball head for 10003062 upper looper 10009164 Screw 10009404...
Page 57 © ANITA 10. LOWER LOOPER MECHANISM Ref. No Parts No. Name of parts Description Note 10009349 Screw 10005537 Washer 10033711 Washer 10009404 Drive shaft for upper looper 10003061 Crank bush with ball head for Left crank bush with chain stitch 10002825 looper 10009164...
Page 59 © ANITA 11. CHAIN STITCH LOOPER MECHANISM Ref. No Parts No. Name of parts Description Note 10009309 Shaft for chain stitch looper 10009071 Seal ring 10009394 Screw 10010643 Screw 10009310 Screw 10009307 Stand of chain stitch looper 10003294 Blocking ring 10009142 Screw 10009192...
Page 61 © ANITA 12. CAM ASSEMBLY Ref. No Parts No. Name of parts Description Note 10010693 Elastic clamp for thread guide 10009283 Horizontal thread guide pipe 10010609 Thread tension nut 10010612 Spring 10010613 Thread tension dish 10010610 Screw 10010654 Thread guide plate 10009529 Screw 10009529...
Page 63 © ANITA 13. DIFFERENTIAL FEED ASSEMBLY (1/2) Ref. No Parts No. Name of parts Description Note 10008961 Rubber plug 10009198 Feeding shaft 10009239 Retaining spring Right crank of differential 10002593 regulator 10009164 Screw 10002591 Crank slide cover 10002592 Crank slide 10009139 Sliding block 10008989...
Page 65 © ANITA 13. DIFFERENTIAL FEED ASSEMBLY (2/2) Ref. No Parts No. Name of parts Description Note 10003248 Retaining spring 10009205 Spring 10009203 10009223 Indication plate of adjustment 10009037 Screw 10009565 10009564 Washer 10009562 Screw 10009200 Washer 10009221 Position plate 10003083 Washer 10010554 Screw...
Page 67: Differential Feed Assembly 2
© ANITA 14. DIFFERENTIAL FEED ASSEMBLY 2 Ref. No Parts No. Name of parts Description Note 10009194 Crank with rectangular shaft 10009467 10009192 Washer Pin with thread for feeding 10009193 connecting rod 10009164 Screw 10009137 Eccentric shaft 10009135 O ring 10009136 Spring 10009117...
Page 69 © ANITA 15. KNIFE DRIVE ASSEMBLY Ref. No Parts No. Name of parts Description Note 10037470 Shaft of upper knife drive Fastening pin for upper knife 10009070 holder 10009078 Retaining ring 10011177 Screw 10009434 Crank of upper knife drive 10009164 Screw Connecting bar of upper knife 10002942...
Page 71 © ANITA 16. PRESSER FOOT ASSEMBLY Ref. No Parts No. Name of parts Description Note Screw for adjusting pressure of 10058290 presser foot Nut for adjusting pressure of 10057465 presser foot 10057462 O ring 10057460 Press pin threaded sleeve 10057464 O ring 10057461 Press pin plastic cover...
Page 73 © ANITA 17. THREAD TAKE-UP AND THREADING FRAME Ref. No Parts No. Name of parts Description Note Thread guide plate on the needle 10009014 10010596 Screw 10009058 Thread tension plate Fixing stand for thread take-up 10009015 clamp 10023463 Screw 10009072 Thread take-up stand 10009600 Screw...
Page 75 © ANITA 18. LUBRICATION ASSEMBLY Ref. No Parts No. Name of parts Description Note 10008992 Oil pin for needle bar 10009039 Rubber plug 10023463 Screw 10058564 Oil distributing plate 10010595 Screw 10058565 Tubing assembly 10012086 Washer 10009592 Joint part 10026644 Joint part 10043169 Oil filter...
Page 77 © ANITA 19. HR DEVICE Ref. No Parts No. Name of parts Description Note 10008925 Box cover 10009094 Upper silicon oil box 10008924 Felt 10008923 Presser plate for felt 10009104 Screw 10008931 Silicon oil box 10009037 Screw 10008922 Felt 10003344 10009826 Steel ball 10011471...
Page 79 © ANITA 20. OIL TANK BRACKET Ref. No Parts No. Name of parts Description Note 10009596 Bush with inner thread 10059968 Plastic mattress 10009272 Washer 10059967 Rubber cushion steel ring 10059966 Rubber blanket 10059964 Pallet rubber mat 10059965 Brace 10059963 The tray support 10003106 Screw...

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Gov-1005-34

Garudan GOV-1004-24 User Manual

Table of Contents

Mp04000En_190301

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