Table Of Contents; Contents - EWM Tetrix drive 4L Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 Part of the complete documentation .............................................................................................. 7
3 Intended use ........................................................................................................................................... 8
3.1 Applications .................................................................................................................................... 8
3.1.1
3.2 Documents which also apply ......................................................................................................... 8
3.2.1
3.2.2
3.2.3
3.2.4
4 Machine description - quick overview ................................................................................................ 9
4.1 Front view ...................................................................................................................................... 9
4.2 Rear view ..................................................................................................................................... 10
4.3 Inside view ................................................................................................................................... 11
Machine control - Operating elements ........................................................................................ 12
4.4
5 Design and function ............................................................................................................................. 13
5.1 Ambient conditions ....................................................................................................................... 13
5.1.1
5.1.2
5.2 Transport and installation ............................................................................................................ 13
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.3 Wire feed ...................................................................................................................................... 22
5.3.1
5.4 Remote control ............................................................................................................................. 24
6 Maintenance, care and disposal ......................................................................................................... 26
6.1 General ........................................................................................................................................ 26
6.2 Cleaning ....................................................................................................................................... 26
6.2.1
6.3 Maintenance work, intervals ........................................................................................................ 27
6.3.1
6.3.2
6.3.3
6.4 Disposing of equipment ............................................................................................................... 28
6.5 Meeting the requirements of RoHS ............................................................................................. 28
7 Rectifying faults ................................................................................................................................... 29
7.1 Checklist for rectifying faults ........................................................................................................ 29
099-000094-EW501
18.07.2017
Use and operation solely with the following machines ................................................... 8
Warranty ......................................................................................................................... 8
Declaration of Conformity ............................................................................................... 8
Service documents (spare parts and circuit diagrams) .................................................. 8
Calibration/Validation...................................................................................................... 8
In operation ................................................................................................................... 13
Transport and storage .................................................................................................. 13
Connection plan ............................................................................................................ 14
5.2.1.1 TIG hot wire welding ..................................................................................... 14
5.2.1.2 TIG cold wire welding .................................................................................... 15
5.2.1.3 Legend .......................................................................................................... 15
Welding torch cooling system ....................................................................................... 16
5.2.2.1 Approved coolants overview ......................................................................... 16
5.2.2.2 Maximal hose package length ...................................................................... 17
Notes on the installation of welding current leads ........................................................ 17
5.2.3.1 Stray welding currents................................................................................... 18
Intermediate hose package connection ........................................................................ 19
5.2.4.1 Connecting the shielding gas supply ............................................................ 20
Welding torch connection ............................................................................................. 20
5.2.5.1 Control cable pin configuration ..................................................................... 21
Open the protective flap of the wire feeder .................................................................. 22
5.3.1.1 Inserting the wire spool ................................................................................. 22
5.3.1.2 Changing the wire feed rollers ...................................................................... 23
5.3.1.3 Inching the wire electrode ............................................................................. 23
5.3.1.4 Spool brake setting ....................................................................................... 24
Dirt filter ........................................................................................................................ 26
Daily maintenance tasks............................................................................................... 27
Monthly maintenance tasks .......................................................................................... 27
Annual test (inspection and testing during operation) .................................................. 27
Notes on the use of these operating instructions
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