EWM Tetrix 451 Synergic FW Manuals

Manuals and User Guides for EWM Tetrix 451 Synergic FW. We have 1 EWM Tetrix 451 Synergic FW manual available for free PDF download: Operating Instructions Manual

EWM Tetrix 451 Synergic FW Operating Instructions Manual (105 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

Table of Contents
3
Contents
3
For Your Safety
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
Part of the Complete Documentation
8
Safety Instructions
8
Transport and Installation
12
Intended Use
13
Applications
13
Documents Which also Apply
13
Warranty
13
Declaration of Conformity
13
Welding in Environments with Increased Electrical Hazards
13
Service Documents (Spare Parts and Circuit Diagrams)
13
Calibration/Validation
13
Machine Description - Quick Overview
14
Front View
14
Rear View
16
Machine Control - Operating Elements
18
Function Sequence
19
Design and Function
21
Transport and Installation
21
Lifting by Crane
21
Ambient Conditions
22
In Operation
22
Transport and Storage
22
Machine Cooling
22
Workpiece Lead, General
22
Welding Torch Cooling System
23
Approved Coolants Overview
23
Maximal Hose Package Length
23
Adding Coolant
24
Notes on the Installation of Welding Current Leads
25
Stray Welding Currents
26
Mains Connection
26
Mains Configuration
27
Welding Data Display
27
Welding Parameter Setting
28
Setting the Welding Current (Absolute/Percentage)
28
TIG Welding
29
Welding Torch and Workpiece Line Connection
29
Connection Assignment, Welding Torch Control Cable
30
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
31
Connecting the Shielding Gas Supply
31
TIG Synergic Operating Principle
32
Synergic Parameter Setting in the Functional Sequence
33
Conventional Parameter Setting in the Functional Sequence
33
Set the Operating Principle (Conventional/Synergic)
33
Welding Task Selection
34
Select Welding Current
34
Gas Test or "Rinse Hose Package
34
Gas Test
35
Purge Hose Package" Function
35
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
36
Tungsten Balling Function
36
Arc Ignition
37
HF Ignition
37
Liftarc
37
Automatic Cut-Out
37
Operating Modes (Functional Sequences)
38
Explanation of Symbols
38
Non-Latched Mode
38
Latched Mode
39
Spotarc
41
Spotmatic
42
Non-Latched Operation, Version C
44
Pulse Welding
45
Automated Pulses
45
Thermal Pulsing
45
Metallurgical Pulsing (Khz Pulsing)
47
TIG Antistick
49
Activarc
49
Expert Menu (TIG)
50
MMA Welding
51
Connecting the Electrode Holder and Workpiece Lead
51
Welding Task Selection
53
Hotstart
53
Hotstart Current
53
Hotstart Time
54
Arcforce
54
Antistick
54
Average Value Pulsing in the Vertical-Up Position (PF)
55
Organising Welding Tasks (Mode "JOB Manager")
57
Explanation of Symbols
57
Creating a New JOB in the Memory or Copying a JOB
58
Loading an Existing JOB from the Free Memory
59
Resetting an Existing JOB to the Factory Setting (Reset JOB)
59
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
60
Exit JOB Manager Without Changes
60
Welding Programs
60
Selection and Adjustment
61
Example "Program with Synergetic Setting
62
Example "Program with Conventional Setting
62
Accessories for Switching over Programs
62
Remote Control
62
Rt1 19Pol
62
Rtg1 19Pol
62
Rtp1 19Pol
63
Rtp2 19Pol
63
RTP3 Spotarc 19POL
63
Rtf1 19Pol
63
RTF Start Ramp
64
RTF Response
65
Welding Torch (Operating Variants)
65
Tapping Function (Tap Torch Trigger)
65
Torch Mode Setting
65
Up/Down Speed
66
Current Jump
66
Standard TIG Torch (5-Pole)
66
TIG Up/Down Torch (8-Pole)
69
Potentiometer Torch (8-Pole)
71
Configuring the TIG Potentiometer Torch Connection
72
RETOX TIG Torch (12-Pole)
73
Specifying Max. No. of Accessible Jobs
74
Interfaces for Automation
74
Automation Interface
75
Remote Control Connection Socket, 19-Pole
76
RINT X12 Robot Interface
76
BUSINT X11 Industrial Bus Interface
76
PC Interface
77
Power-Saving Mode (Standby)
77
Access Control
78
Machine Configuration Menu
79
Selecting, Changing and Saving Parameters
79
Aligning the Cable Resistance
84
Maintenance, Care and Disposal
86
General
86
Cleaning
86
Dirt Filter
86
Maintenance Work, Intervals
87
Daily Maintenance Tasks
87
Monthly Maintenance Tasks
87
Annual Test (Inspection and Testing During Operation)
87
Disposing of Equipment
88
Rectifying Faults
89
Checklist for Rectifying Faults
89
Warnings
90
Error Messages
91
Resetting Welding Parameters to the Factory Settings
92
Display Machine Control Software Version
92
Vent Coolant Circuit
93
Technical Data
94
Tetrix 351 FW
94
Tetrix 401 FW
95
Tetrix 451 FW
96
Tetrix 551 FW
97
Accessories
98
Remote Controls and Accessories
98
Welding Torch Cooling System
98
Options
98
General Accessories
98
Computer Communication
99
JOB-List
100
Parameter Overview - Setting Ranges
104
TIG Welding
104
MMA Welding
104
Overview of EWM Branches
105

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EWM Tetrix 451 Synergic FW Operating Instructions Manual (105 pages)

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