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Summary of Contents for Clipper Jumbo 1000 P13
- Page 1 Jumbo 1000 P13 OPERATING INSTRUCTIONS...
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Page 3: Jumbo 1000 P13
Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: Jumbo 1000 P13 70184629335 Masonry Saw: Codes: 70184629661 is in conformity with the following Directives: • European Machinery Directive 2006/42/EC •... -
Page 5: Table Of Contents
JUMBO 1000 P13 OPERATING INSTRUCTIONS AND SPARE PARTS LIST Basic Safety Instructions Symbols Machine plate Safety instructions for particular operating phases Machine description Short description Purpose of use Layout Technical Data Assembly and commissioning Tool assembly Starting the machine Water cooling system... -
Page 6: Basic Safety Instructions
1 Basic Safety Instructions The Jumbo 1000 P13 is exclusively designed for the cutting of construction products mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user. -
Page 7: Machine Plate
1.2 Machine plate Important data can be found on the following plate located on the machine: Maximum blade diameter Year of production Machine Model Machine Code Weight Bore diameter Machine type Serial number Power Safety standard Blade speed 1.3 Safety instructions for particular operating phases Before commencing work •... -
Page 8: Machine Description
2.1 Short description The JUMBO 1000 P13 block saw is designed for durability and high performance for onsite wet cutting operations of a wide range of masonry, refractory and natural stone products. As with all other NORTON products, the operator will immediately appreciate the attention given to detail and quality of materials used in construction. - Page 9 Cutting head (2) Jig-welded steel console equipped with pivot bar fixed to frame upright and housed in heavy-duty bearings. Console supports the electric motor, the belt drive with its guard and the blade shaft assembly. Bearings are machined for perfect fit and alignment. Precision-machined blade shaft held in ball bearings and is driven by three heavy-duty V-section drive belts.
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Page 10: Technical Data
2.4 Technical Data Motor Honda GX390 9,7kW (13HP) Fuel Automotive unleaded gasoline Honda 4-Stroke, or equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s requirement for service classification SG, SF. (SG, SF designated on the oil container). SAE 10W-30 recommended Max. -
Page 11: Assembly And Commissioning
3.1 Tool assembly Use only NORTON blades with a maximum diameter of 1000 mm on the Jumbo 1000 P13. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed. -
Page 12: Starting The Machine
3.2 Starting the machine Make sure that the blade does not touch the cutting table when you start the engine. Turn the fuel valve to the ON position. Move the choke lever to the CLOSED position. NOTE: do not use the choke if the engine is warm or the air temperature is high. -
Page 13: Water Cooling System
3.3 Water cooling system Fill the water pan with clean water to approximately 2,5cm from top (ensure that bottom of pump is fully immersed in water). Open water-tap at blade guard (note that handle on water-tap should be in line with water-flow). Ensure that water is flowing freely in the circuit and is delivered adequately to both sides of the blade, as insufficient water supply may result in premature failure of the diamond blade. -
Page 14: Transport And Storing
4 Transport and storing Take the following measures in order to transport the JUMBO 1000 P13 securely. 4.1 Securing for transport Before transporting or lifting the machine, always remove the blade and empty the water pan. Secure the head with the locking hook and handle. -
Page 15: Operating The Machine
5 Operating the machine Site of work 5.1.1 Siting the machine • Remove from the site anything, which might hinder the working procedure! • Make sure the site is sufficiently well lit! • Make sure you have a continual adequate view of the working area so you can intervene in the working process at any time! •... - Page 16 The engine is shipped with oil. Check oil level before starting. Top up if required. • Material weighing up to 100 kg and having dimensions smaller than 720x800x370mm can be cut with the Jumbo 1000 P13. • Before commencing work make sure the diamond blade is firmly seated! •...
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Page 17: Maintenance And Servicing
6 Maintenance and servicing 6.1 Maintenance of the machine To ensure a long-term quality from the cutting with the Jumbo 1000 P13, please follow the maintenance plan below: Visual control (general aspect, water tightness) Whole machine Clean Flange and blade fixing devices... -
Page 18: Maintenance Of The Engine
6.2 Maintenance of the engine Regular service period Perform at every indicated month or operating hour interval, whichever comes first Check level Engine oil Change Check Air cleaner filter Clean Fuel strainer cup Clean Spark plug Check-Clean Fuel line Check (Replace if necessary) Every 2 years Engine oil To change the oil,... - Page 19 Air cleaner The JUMBO 1000 P13 has a dual type filter. To service the air cleaner filter, follow these instructions: • Remove the nut, air cleaner cover and wing nut. • Remove the pre air cleaner elements and separate them.
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Page 20: Faults: Causes And Cures
Spark plug To service the spark plug, follow these instructions: • Visually inspect spark plug. Discard the plug if the insulator is cracked or chipped. • Remove carbon or other deposits with a stiff wire brush. • Measure the plug gap with a wire-type feeler gauge. -
Page 21: Trouble-Shooting Guide
Trouble-shooting guide Trouble Possible source Resolution Hard starting Not enough fuel Fill fuel tank Fuel filter clogged Clean fuel filter Spark plug faulty Inspect spark plug Stronger fault Contact nearest engine maintenance centre Blade is not turning Belts not tightened or defective Check the belts tension and change them if needed Engine lacks power... - Page 22 Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well: Benelux and France: Germany From Saint-Gobain Abrasives S.A. Saint-Gobain Diamond Products GmbH Free telephone numbers: Birkenweg 45-49, Belgium : 0 800 18951 D-50389 WESSELING France: 0 800 90 69 03...
- Page 24 SAINT-GOBAIN ABRASIVES 190, Bd. J. F. Kennedy L-4930 BASCHARAGE LUXEMBOURG Tel.: ++352 50401-1 Fax: ++352 501633 e-mail: sales.nlx@saint-gobain.com www.construction.norton.eu 10.11.08...
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