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Larius Zeus Operating And Maintenance Instruction Manual

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ZEUS
ZEUS
P A I N T
S P R A Y I N G
E Q U I P M E N T
ENGLISH

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Summary of Contents for Larius Zeus

  • Page 1 ZEUS ZEUS P A I N T S P R A Y I N G E Q U I P M E N T ENGLISH...
  • Page 2 Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice. This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.

  • Page 3: Table Of Contents

    WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.

  • Page 4: Warnings

    ZEUS WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. Read this operator’s manual carefully before using the equipment. An improper use of this machine can cause injuries to people or things.

  • Page 5: Working Principle

    ZEUS WORKING PRINCIPLE The DRAGON unit is defined “electric piston pump”. sent to the gun through the flexible hose. An electronic device located next to the reduction box, is used to An electric piston pump is used for high pressure painting without regulate and control the pressure of the material leaving the pump.

  • Page 6: Btechnical Data

    ZEUS TECHNICAL DATA ZEUS 230V C.A. 50Hz ASUPPLY (single-phase) * 9 Kw casynchronous RUN GENERATOR SUPPLY (single-phase) 2 kW MOTOR POWER 230 bar MAX. WORKING PRESSURE 4 L/min MAX. DELIVERY M16 x 1,5 (M) MATERIAL OUTLET 58 Kg WEIGHT ≤ 60dB(A)

  • Page 7: Cdescription Of The Equipment

    ZEUS DESCRIPTION OF THE EQUIPMENT POS. POS. Description Description Electric motor Recirculation tube Pressure transmitter Recirculation - safety valve Pumping group Line filter (optional) High pressure flexible pipe of compen- sation Ø3/8”...
  • Page 8 ZEUS Description Description POS. POS. Suction filter Earth cable with clamp Pressure gauge Control equipment Airless manual gun AT 300 ON/OFF switch Trigger safety clamp Flexible pipe connection...

  • Page 9: Alarm Messages

    ZEUS ALARM MESSAGES When the product to be applied is finished the pump “sucks air” When an alarm message has been indicated the and automatically switches to the minimum number of cycles. machine has to be switched off and on again using The alarm messages function is described on the area sign (6).

  • Page 10: Alarm Message Table

    ZEUS ALARM MESSAGE TABLE Alarm symbol Type of alarm Cause Solution Maximum current The motor’s current absorption is too high Check the mechanical and hydraulic condition of the equipment. If necessary, take action Dissipator temp. The dissipator temperature is too high...

  • Page 11: Esafety Rules

    Unpack the machine and verify if there has been DAMAGED PARTS AND THE MACHINE CAN WORK PRO- any damage due to transportation. PERLY. In case of damage, call immediately LARIUS and the Shipping Agent. • ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY All the notices about possible damage or anomalies must AND THE REGULATIONS IN FORCE.

  • Page 12: Electrical Safety Precautions

    ZEUS • NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOL- • Take care when the pumping rod is moving. VENTS IN CLOSED PLACES. Stop the machine whenever someone is within its vicinity. • NEVER USE THE TOOLING IN PRESENCE OF POTEN- •...

  • Page 13: Check On Power Supply

    ZEUS CHECK ON POWER SUPPLY Make sure that the electrical system is earthed and complies with regulations. • Check the mains voltage corresponds to the equipment’s rating. • The supply cable is provided without plug. Use a plug which guarantees the plant earthing.

  • Page 14: Connection Of The Tooling To The Power

    ZEUS CONNECTION OF THE TOOLING TO THE POWER SUPPLY • Lift the suction unit and immerse it in the bucket that contains the washing liquid. • Connect the clamp to an earthing point. Before connection up the power supply to the equipment, make sure that the electrical system is earthed and complies with regulations.

  • Page 15: Preparing The Product

    ZEUS • Turn the pressure setting knob (F6) clockwise to the “CIR- CULATION & WASHING” position (drop symbol). Absolutely avoid to spray solvents indoors. In addition, it is recommended to keep away from the pump in order to avoid the contact between Circulation the solvent fumes and the electric motor.

  • Page 16: Working

    ZEUS WORKING Never use products containing halogen hydrocarbons (as methy- lene chloride). If these products come into contact with aluminium parts of the equipment, can provoke dangerous chemical reactions with risk of explosion. START OF THE WORKING OPERATIONS Make sure that the electrical system is earthed and REMOVE THE FILTER (F9) FOR DENSE PRODUCTS.
  • Page 17 ZEUS • Open the recirculation - safety valve (G2). Aperto Press the switch (G3) of the equipment “ON” (I). • Circulation and washing • Make sure that the product circulates regularly from the circulation hose (G5). • Close the recirculation - safety valve (G2).

  • Page 18: Spray Adjustment

    ZEUS SPRAY ADJUSTMENT NEVER point the spray gun at yourselves or at other people. The contact with the casting can • Slowly turn clockwise the pressure control knob (G4) to reach cause serious injuries. the pressure value in order to ensure a good atomization of In case of injuries caused by the gun casting, seek the product.
  • Page 19 ZEUS • Reduce pressure to the minimum (turn counterclockwise the • Hold the spray gun trigger down. pressure control knob (H1)). • Open the recirculation - safety valve (H3) to release the Press the switch (H2) “OFF (0)” placed on the box of the •...
  • Page 20 ZEUS • Turn the pressure setting knob (H1) clockwise to the “CIR- • Close the recirculation - safety valve (H3). CULATION & WASHING” position (drop symbol). Closed Chiuso • Point the spray gun (H4) into the container (H5) used to collect the cleaning liquid and hold the trigger down to expel any product remaining, until clean liquid flows out.

  • Page 21: Cleaning For Water-Based Products

    ZEUS • Lift the suction hose and remove the bucket of cleaning liquid. • In case of long storage, we recommend you to suck and to leave light mineral oil inside the pumping group and the flexible • Now point the spray gun (H4) into the container (H5) and hose.
  • Page 22 ZEUS • Press the switch (H2) “OFF (0)” placed on the box of the • Lift the suction hose and replace the bucket of product with electric motor, to stop the equipment. an empty bucket (H6). • Connect a rubber hose (H7) to a water tap (H8) and fill the bucket (H6).
  • Page 23 ZEUS • Press the switch (H2) su ON (I) and turn a little the pressure • Run the pump’s washing cycle until clean water flows out of control knob (H1) clockwise so as the machine works till the circulation hose (H10).

  • Page 24: Iroutine Maintenance

    ZEUS • Use the lubricant (I1) provided (ref. 16325) to make it easier to slide the piston inside the seal pack and to substitute the air with oil. At the start of each working day check that the ring nut is full of hydraulic oil (Ref. 16325). This oil...

  • Page 25: Checking The Heat Exchange Radiator

    ZEUS CHECKING THE HEAT EXCHANGE RADIATOR Always keep the heat exchange radiator (I5) on the electronic control box clean, in order to guarantee correct heat exchange with the ambient air. We suggest cleaning using a jet of compressed air. PRESSURE SWITCH SEAL CHECK Check that no material is escaping from the safety hole (I6) at the bottom of the protective container.

  • Page 26: Jproblems And Solutions

    ZEUS PROBLEMS AND SOLUTIONS Problem Solution Cause • Check the correct connection to the • The equipment does not start • Lack of voltage; power supply; • Check the extension cable; • Considerable drops in mains voltage; • Ensure the On/Off switch is on the •...

  • Page 27: Decompression

    ZEUS CORRECT PROCEDURE OF DECOMPRESSION Make sure that the electrical system is earthed and • Open the circulation - safety valve (K2) to discharge the complies with regulations. residual pressure, always turning it anticlockwise. • Point the gun at the tank (K3) of the product and press the •...

  • Page 28: Group's Gaskets

    ZEUS REPLACEMENT OF THE PUMPING GROUP’S GASKETS • Turn the motor (L6) with a screwdriver (L5) until the piston Each time you use the machine, check for material leaking from rod has moved to the lowest point of its stroke.

  • Page 29: Pit Stop Maintenance

    ZEUS • Unscrew the pump unit (L9) from the frontal flange. (L10). Lower seal • Remove the piston stem (L11) and remove the pump unit sleeve (L12); Countersunk side PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes.
  • Page 30 ZEUS • Use a size 24 spanner to unscrew the lower stem (L14); • Unscrew the stem valve (L16) altogether, check the surface of the ball seating (L17) that comes into contact with the ball (L18). If worn, replace them;...

  • Page 31: Upper Seal

    ZEUS Upper seal • Remove the ring nut (L20); • Using a screwdriver, extract the second band (L24) located below the seal (L23) and insert a new band in the same position; • Remove the ring (L21) ; Channel extraction...
  • Page 32 ZEUS • Screw the locking ring nut (L20) back onto the body of the Only if damaged pump unit until it makes contact, then loosen it by one turn; • Remove the OR (L25-L26-L28) from the body of the foot valve (L29) and from the ball seat holder (L27) and, if necessary, replace them.
  • Page 33 ZEUS • Check the wear status of the surfaces inside the jacket. Replace it if necessary; • Grease the sleeve (L31) using a paintbrush; Countersink on the jacket LUBRICATE • Insert the sleeve (L31) into the lower pump unit (L32);...
  • Page 34 ZEUS • When refitting the pump unit on the machine, the stem must • Lubricate the upper crown (L38) using oil (L39) (Ref. 16325); be at its highest point possible. • Insert the stem into the connecting rod and insert the fixing Oil ring pin (L8).

  • Page 35: Spare Parts

    SPARE PARTS SPARE PARTS Basic hydraulic block Electric motor Complete electro-mechanical Unit ref. 30400 Page 43 Page 34 Page 36 Electrical control - exploded view Page 40 Carriage page 42 Complete Complete short standard pumping pumping element element Page 38 Page 38...

  • Page 36: Unit

    ZEUS COMPLETE ELECTRO-MECHANICAL UNIT...
  • Page 37 ZEUS Code Description Q.ty Pos. Pos. Code Description Q.ty 35144 Complete electromechanical unit 30261 INA Roller bearing model 220V 50Hz 30262 Complete connecting rod 35149. Complete electromechanical unit 30263 Positioning spring model 110V 60Hz 30210 Pump unit pivot 35145 Electric motor 220V 50Hz 20264 Centring pin Ø...

  • Page 38: Nbasic Hydraulic Block Ref. 30400

    ZEUS BASIC HYDRAULIC BLOCK REF. 35160 WARNING: Always indicate code and quantity for each part required.
  • Page 39 ZEUS Code Description Q.ty Pos. Code Description Q.ty Pos. Hydraulic block complete Discharge tube assembly 35160 20455 Block base Rubber holder 30401 37261 Self-locking nut 3/8 Bushing tube 5756 18511 Digital pressure switch Pipe compensator 3/8 20457 18509 Protection Union o tuboeGj 3/8...
  • Page 40 ZEUS COMPLETE PUMP UNIT WARNING: Always indicate code and quantity for each part required. Tightening pin CORRECT FITTING Ref.20144 ZEUS Complete intake tube and recirculation Ref. 35161 CORRECT FITTING...
  • Page 41 ZEUS Pos. Pos. Code Description Q.ty Code Description Q.ty 35100 Zeus standard 220 V 37180 O-Ring 35102 Zeus short 220 V 35131 Upper stem 35150 Zeus standard 110 V 35133 Sleeve 35155 Zeus short 110 V 35134 Seal 35110 Complete standard pump unit...

  • Page 42: Electrical Control - Exploded View

    ZEUS ELECTRICAL CONTROL - EXPLODED VIEW WARNING: Always indicate code and quantity for each part required.
  • Page 43 ZEUS Code Description Q.ty Code Description Q.ty Pos. Pos. Electronic box A C. Tightening plate 18493 - Model 220V - 50Hz Dissipator 30350 20352 - Model 110V - 60Hz Anti-vibration washers 30357 8011 Switch Washer 5933 34009 Panel Screw 20355...

  • Page 44: Carriage

    ZEUS CARRIAGE WARNING: Always indicate code and quantity for each part required. Carriage in compact position Carriage in extended position Pos. Pos. Code Description Q.ty Code Description Q.ty 30300 18902 Complete carriage Split pin 30301 20305 Carrying handle Wheel stop washer...

  • Page 45: Relectric Motor

    ZEUS ELECTRIC MOTOR DISCONNECT THE POWER SUPPLY BEFORE CHE- CKING OR REPLACING THE BRUSHES. • Periodically check on the wear of the pinion (at least every 1000 working hours). • Periodically check the perfect connection among all the electrical components (at least every 200 working hours).

  • Page 46: Saccessories

    ZEUS ACCESSORIES WARNING: Always indicate code and quantity for each part required. PISTON GUNSTOCK FILTERS Code 11039: Green (30M) - Code 11038: White (60M) Art. 11000: AT 300 M16x1,5 Code 11037: Yellow (100M) - Code 11019: Red (200M) Art. 11090: AT 300 1/4”...
  • Page 47 ZEUS Nozzles code SFC07-20 SFC19-60 SFC29-80 SFC07-40 SFC21-20 SFC31-40 SFC09-20 SFC21-40 SFC31-60 SFC09-40 SFC21-60 SFC31-80 SFC11-20 SFC23-20 SFC33-40 SUPER FAST-CLEAN SFC11-40 SFC23-40 SFC33-60 SFC13-20 SFC23-60 SFC33-80 SFC25-20 SFC39-40 SFC13-40 SFC13-60 SFC25-40 SFC39-60 SFC15-20 SFC25-60 SFC39-80 SFC15-40 SFC27-20 SFC43-40 SFC15-60 SFC27-40...
  • Page 48 ZEUS GUN EXTENSION Art. 153: cm 30 -Art. 153: cm 40 Art. 155: cm 60 - Art. 158: cm 80 - Art. 156: cm 100 Code K11446: PLA 450 bar cm 240 1/4” + base SFC Code K11445: PLA 450 bar cm 240 16 x 1,5 + base SFC Code K11441: PLA 450 bar cm 180 1/4”...
  • Page 49 L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT...
  • Page 50 THOR 220V/50Hz short pump unit Rif. 20700 JOLLY Rif. 56501 ManufacTurEr: 23801 caLOLZIOcOrTE - LEccO - ITaLY - Via antonio Stoppani, 21 Tel. (39) 0341/62.11.52 - fax (39) 0341/62.12.43 E-mail: larius@larius.com - Internet http://www.larius.com DIRECT LINE CUSTOMERS TECHNICAL SERVICE Tel. (39) 0341/621256 Fax (39) 0341/621234...

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