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Larius ZEFIRO Operating And Maintenance Instruction Manual

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PAINTING EQUIPMENT
ENGLISH

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Summary of Contents for Larius ZEFIRO

  • Page 1 PAINTING EQUIPMENT ENGLISH...

  • Page 3: Table Of Contents

    ZEFIRO ELECTRIC PISTON PUMP ELECTRIC PISTON PUMP INTRODUCTION............p.1 PROBLEMS.AND.SOLUTIONS......p.19 CORRECT.PROCEDURE.OF. WARNINGS............p.2 DECOMPRESSION..........p.20 WORKING.PRINCIPLE......... p.3 TECHNICAL.DATA..........p.4 REPLACEMENT.OF.THE.PUMPING DESCRIPTION.OF.THE.EQUIPMENT....p.5 GROUP'S.GASKETS..........p.21 . Control.panel.with.alarm.display....... p.7 WARNING.PLATE..........p.21 TRANSPORT.AND.UNPACKING......p.8 CLEANING.AND/OR.REPLACEMENT.OF SAFETY.RULES............ p.8 THE.PRESSURE.TRANSMITTER......

  • Page 4: Warnings

    ZEFIRO WARNINGS The.table.below.provides.the.meaning.of.the.symbols.used.in.this.manual.in.relation.to.using,.earthing,. operating,.maintaining,.and.repairing.of.this.equipment.. Read.this.operator’s.manual.carefully.before.using.the.equipment. An.improper.use.of.this.machine.can.cause.injuries.to.people.or.things. Do.not.use.this.machine.when.under.the.influence.of.drugs.or.alcohol. Do.not.modify.the.equipment.under.any.circumstances. Use.products.and.solvents.that.are.compatible.with.the.various.parts.of.the.equipment,.and.read.the.manufacturer’s.warnings.care- fully. See.the.Technical.Details.for.the.equipment.given.in.the.Manual. Check.the.equipment.for.worn.parts.once.a.day...If.any.worn.parts.are.found,.replace.them.using.ONLY.original.spare.parts. Keep.children.and.animals.away.from.work.area. Comply.with.all.safety.standards. It.indicates.an.accident.risk.or.serious.damage.to.equipment.if.this.warning.is.not.followed. It.indicates.a.fire.or.explosion.risk.if.this.warning.is.not.followed. Eliminate.all.ignition.sources.such.as.pilot.lights,.cigarettes,.portable.electric.lamps.and.plastic.drop.cloths. Keep.work.area.free.of.debris. ONLY.use.this.equipment.in.a.well.ventilated.area. EARTH.ALL.THE.EQUIPMENT.LOCATED.IN.THE.WORK.AREA. Do.not.form.connections.or.switch.light.switches.on.or.off.if.the.air.contains.inflammable.fumes. If.electrical.shocks.or.discharges.are.encountered.the.operation.being.carried.out.using.the.equipment.must be stopped immedia- tely. Keep.a.fire.extinguisher.at.hand.in.the.immediate.vicinity.of.the.work.area. It.indicates.wound.and.finger.squashing.risk.due.to.movable.parts.in.the.equipment. Tenersi.lontano.dalle.parti.in.movimento. Do.not.use.the.equipment.without.the.proper.protection. Before.any.inspection.or.maintenance.of.the.equipment,.carry.out.the.decompression.procedure.explained.in.this.manual,.and.prevent. any.risk.of.the.equipment.starting.unexpectedly. Report.any.risk.of.chemical.reaction.or.explosion.if.this.warning.has.not.been.given. There.is.a.risk.of.injury.or.serious.lesion.related.to.contact.with.the.jet.from.the.spray.gun...If.this.should.occur,.IMMEDIATELY.contact. a.doctor,.indicating.the.type.of.product.injected. Do.not.spray.before.the.guard.has.been.placed.over.the.nozzle.and.the.trigger.on.the.spray.gun. Do.not.put.your.fingers.in.the.spray.gun.nozzle. Once. work. has. been. completed,. before. carrying. out. any. maintenance,. complete. the. decompression. procedure. explained. in. this.

  • Page 5: Aworking.principle

    ZEFIRO WORKING PRINCIPLE The.LARIUS.ZEFIRO.unit.is.defined.“electric.piston.pump”.. sent.to.the.gun.through.the.flexible.hose. An.electric.piston.pump.is.used.for.high.pressure.painting.without. An.electronic.device.located.next.to.the.reduction.box,.is.used. air.(from this process derives the term ”airless”). to.regulate.and.control.the.pressure.of.the.material.leaving.the. The. pump. is. controlled. by. an. electric. motor. coupled. with. a. pump..When.the.pump.reaches.the.set.value,.the.motor.stops.and. reduction.gear. starts.again.when.the.value.decreases.. A.cam.shaft.and.a.connecting.rod.allow.to.obtain.the.reciprocating. A.safety.valve.avoiding.overpressure,.guarantees.the.total.reliability. motion.necessary.to.the.working.of.the.“pumping.group”.piston.. of.the.equipment. The.piston.movement.produces.a.“vacuum”.. The.product.is.sucked,.pushed.towards.the.pump.outlet.and.then. Fields of application Applications materials...

  • Page 6: Btechnical.data

    ZEFIRO TECHNICAL DATA ZEFIRO SUPPLY.(single-phase)*. 230Vac.50H SUPPLY.WITH.RUN.GENERATOR minimum.4Kw.asynchronous MOTOR.POWER. 1,1.kW MAX..WORKING.PRESSURE 210.bar MAX..DELIVERY 2,5.L/min MATERIAL.OUTLET M16.x.1,5.(M) WEIGHT 20.Kg. ≥80dB(A) LEVEL.OF.THE.SOUND.PRESSURE LENGTH. (A).620.mm WIDTH. (B).560.mm TOTAL.HEIGHT (C).995.mm *Available.on.request.with.special.voltages PARTS.OF.THE.PUMP.IN.CONTACT.WITH.THE.MATERIAL.Stainless.Steel.AISI.420B,.Teflon;.Aluminium...

  • Page 7: Cdescription.of.the.equipment

    ZEFIRO DESCRIPTION OF THE EQUIPMENT POS. POS. Description Description ON/OFF.switch Pumping.group Pressure.control.knob High.pressure.flexible.hose.of.compensation Reduction.casting Suction.filter...
  • Page 8 ZEFIRO POS. POS. Description Description Recirculation.tube Trigger.safety.clamp Recirculating-safety.valve Product.flexible.pipe.connection Filter.unit Electronic.control.panel. Airless.manual.gun...

  • Page 9: Control.panel.with.alarm.display

    ZEFIRO CONTROL PANEL WITH ALARM DISPLAY The type of alarm is indicated by the number of times the LED flashes. This. machine. has. a. control. panel. (C1). that. uses. LED. signals. To determine the type of alarm see the instructions (C2).to.display.any.alarms.that.are.activated.while.the.machine.

  • Page 10: Dtransport.and.unpacking

    •. ALWAYS.KEEP.PROPER.BALANCE.AVOIDING.UNUSUAL. operations.and.transport.to.the.workplace.of.the.machine. STANCE. •.. Check.the.packing.is.undamaged.on.receipt.of.the.equi- •. BEFORE.USING.THE.TOOL,.ENSURE.THERE.ARE.NOT. pment..Unpack.the.machine.and.verify.if.there.has.been. DAMAGED.PARTS.AND.THE.MACHINE.CAN.WORK.PRO- any.damage.due.to.transportation. PERLY. In. case. of. damage,. call. immediately. LARIUS. and. the. Shipping.Agent.. •. ALWAYS.FOLLOW.THE.INSTRUCTIONS.ABOUT.SAFETY. All.the.notices.about.possible.damage.or.anomalies.must. AND.THE.REGULATIONS.IN.FORCE.. arrive.timely.within.8.days.at.least.from.the.date.of.receipt. of. the. plant. through. Registered. Letter. to. the. Shipping. •. KEEP.THOSE.WHO.ARE.NOT.RESPONSIBLE.FOR.THE. Agent.and.to.LARIUS. EQUIPMENT.OUT.OF.THE.WORK.AREA..

  • Page 11: Electrical.safety.precautions

    ZEFIRO •. TIGHTEN.AND.CHECK.ALL. T HE.FITTINGS.FOR.CONNEC- Electrical safety precautions TION.BETWEEN.PUMP,.FLEXIBLE.HOSE.AND.SPRAY.GUN. •. Check.the.switch.is.on.the."OFF".position.before.connecting. BEFORE.USING.THE.EQUIPMENT. the.cable.to.the.mains. •. ALWAYS. USE. THE. FLEXIBLE. HOSE. SUPPLIED. WITH. •. Never.carry.a.plugged-in.equipment. STANDARD. KIT..THE. USE. OF. ANY. ACCESSORIES. OR. TOOLING. OTHER. THAN. THOSE. RECOMMENDED. IN. •. Disconnect. the. equipment. before. storing. it. and. before.

  • Page 12: Check.on.power.supply

    ZEFIRO CHECK ON POWER SUPPLY Make sure that the electrical system is earthed and complies with regulations. •. Check. the. mains. voltage. corresponds. to. the. equipment’s. rating. Voltage ZEFIRO MADE IN ITALY WWW.LARIUS.COM S e r i a l Code...

  • Page 13: Connection.of.the.tooling.to.the.power.supply

    ZEFIRO •. The.supply.cable.is.provided.without.plug.. •. Place.the.pressure.control.knob.(F5).on.the.“MIN”.position. . Use.a.plug.which.guarantees.the.plant.earthing.. (turn counterclockwise). Only. a. technician. or. a. skilled. person. should. perform. the. connection.of.the.plug.to.the.electric.cable. Should anyone use an extension cable between the tooling and the socket, it must have the same characteristics as the cable supplied (minimum...
  • Page 14 ZEFIRO •. Turn. clockwise. the. pressure. control. knob. (F5). so. as. the. •. Lift.the.suction.pipe.and.dip.it.into.the.solvent.tank. machine.works.at.idle.speed. •. Connect.the.clamp.to.an.earthing.point.. •. Ensure.the.gun.is.without.nozzle.(F3).. •.. Press.the.switch.(F4).of.the.equipment.ON (I)..
  • Page 15 ZEFIRO •.. Point.the.gun.(F6).at.a.container.(F7).keeping.the.trigger. pressed. (so as to drain the oil inside). till. a. clean. solvent. comes.out..Now,.release.the.trigger.. •.. Remove.the.suction.pipe.(F8).and.take.away.the.solvent.tank. (F9). •. Point.the.gun.at.the.solvent.tank.and.press.the.trigger.so.as. to.recover.the.residual.solvent. •... As.the.pump.idles,.press.the.OFF (0).switch.to.stop.the.tooling. (F4). •. Now. the. machine. is. ready.. Should. you. use. water. paints,. besides.the.solvent.wash,.a.wash.with.soapy.and.then.clean. Absolutely avoid to spray solvents indoors. In water.is.suggested..

  • Page 16: Preparation.of.the.paint

    ZEFIRO PREPARATION OF THE PAINT •. Open.the.safety-.relief.valve.(G2).(turn clockwise so as the pin slides on the cam track). •.. Make.sure.the.product.is.suitable.to.be.used.with.a.spray. gun.. •.. Mix.and.filter.the.product.before.using.it..For.filtration,.use. CLOSE-MESH.(ref. 214).and.LARGE-MESH.(ref.215).LA- RIUS METEX.braids. Make sure the product to be used is compatible with the materials employed for manufacturing the equipment (stainless steel and aluminium).

  • Page 17: Spray.adjustment

    ZEFIRO •. Make.sure.the.product.recycles.from.the.return.tube.(G4). •. Now.the.machine.carries.on.sucking.the.product.till.the.flexible. hose.is.full,.up.to.the.gun..Then.it.will.stop.automatically. SPRAY ADJUSTMENT •. Slowly.turn.clockwise.the.pressure.control.knob.to.reach.the. pressure.value.in.order.to.ensure.a.good.atomization.of.the. product. •. An.irregular.and.marked.spray.on.the.sides.indicates.a.low. working.pressure...On.the.contrary,.a.too.high.pressure.causes. a.high.fog.(“overspray”).and.waste.of.product. •. In.order.to.avoid.overthickness.of.paint,.let.the.gun.advance. sideways.(right-left).when.spraying. •. Always.paint.with.regular.parallel.bands.coats. •. Keep.a.safety.and.constant.distance.between.the.gun.and.the. support.to.be.painted.and.also.keep.yourselves.perpendicular. to.it. NEVER point the spray gun at yourselves or at other people. The contact with the casting can cause serious injuries.
  • Page 18 ZEFIRO •. Lift.the.suction.pipe.and.replace.the.product.tank.(H4).con. with.that.of.the.solvent.(H5).(ensure it is compatible with the • Press.the.switch.(H2).placed.on.the.box.of.the.electric.motor,. product being used). to.stop.the.equipment. Product tank Solvent tank •. Open. the. recirculation. -. safety. valve. (H3). to. release. the. pressure.in.the.circuit.
  • Page 19 ZEFIRO •. Unscrew.the.gun.(H7).nozzle.(H6).(do not forget to clean it •. Make.sure.the.solvent.recycles.the.washing.fluid.from.the. with solvent). return.tube. •. Close.the.recirculation.-.safety.valve.(H3). Press the switch (H2) ON (I) and turn a little the pressure • •. Point.the.spray.gun.(H7).into.the.receptacle.used.to.collect. control knob (H1) clockwise so as the machine works till the.product.(H4).and.hold.the.trigger.down.to.expel.any.re-...

  • Page 20: Iroutine.maintenance

    ZEFIRO •. Now.point.the.gun.at.the.solvent.tank.and.press.the.trigger. ALWAYS DISCONNECT THE POWER SUPPLY so.as.to.recover.the.residual.solvent. AND RELEASE THE PRESSURE IN THE PUMPING GROUP (open the drain valve) BEFORE TIGHTE- As the pump starts idling, press the switch (H2) OFF (0) • NING THE PACKING NUT. to stop the equipment.

  • Page 21: Lproblems.and.solutions

    ZEFIRO PROBLEMS AND SOLUTIONS Solution Problem Cause •.. Check.the.correct.connection.to.the. •. The equipment does not start •.. Lack.of.voltage; power.supply; •.. Check.the.extension.cable; •.. Considerable.drops.in.mains.voltage; •. Ensure.the.On/Off.switch.is.on.the. •. On/Off.switch.disconnected; “on”.position.and.turn.clockwise.the. pressure.control.knob;. •. Verify.and.replace.it,.if.necessary; •. Breakdown.of.pressure.transmitter; •. Verify.and.replace.it,.if.necessary; •. Breakdown.of.motor.electric.control.box; •. Open. the. drain. valve. to. release.

  • Page 22: Mcorrect.procedure.of Procedure Of Decompression

    ZEFIRO CORRECT PROCEDURE OF DECOMPRESSION •.. Insert.the.gun.clamp.(M1). Clamp.released Clamp.inserted •. Release.the.gun.clamp.(M1),.point.the.gun.at.the.tank.of.the. product.and.press.the.trigger.to.release.pressure..At.the.end. of.the.operation,.insert.the.gun.clamp. •. Move. the. switch. (M2). to. the. OFF (0). position. to. stop. the. equipment. •. Open. the. recirculation. -. safety. valve. (M4). to. release. the. residual.pressure.always.clockwise. WARNING:...

  • Page 23: Group's.gaskets

    ZEFIRO REPLACEMENT OF THE PUMPING GROUP’S GASKETS •. Carry.out.this.operation.after.cleaning.the.tooling. •. Unscrew.the.rigid.suction.pipe.from.the.pumping.group.by. loosening.the.locknut; •. Unscrew.the.upper.packing.nut; Always disconnect the power supply and release •. Unscrew.the.suction.valve.and.clean.and/or.replace.its.parts,. pressure before going on with the operations (fol- if.necessary; low the “correct procedure of decompression). •. Extract.the.piston.rod.from.the.bottom;...

  • Page 24: Pcleaning.and/Or.replacement.of

    ZEFIRO CLEANING AND/OR REPLACEMENT OF THE PRESSURE TRANSMITTER CHECK ON THE PRESSURE TRANSMITTER Before.evaluating.if.the.cause.of.the.malfunction.is.due.to.the. pressure. transmitter. or. to. the. electric. control. box,. proceed. as. follow: •... Check.the.correct.connection.to.the.power.supply. •... Ensure.the.ON/OFF.switch.(P1).is.on.the.ON (I) position. •... Remove.the.pressure.sensor.from.its.housing.and.chek.if. the.pin.can.move..If.necessary,.clean.thoroughly. •... Check.the.seals.(O-ring and teflon ring):.if.worn.or."pinched",. replace.them.

  • Page 25: Spare Parts

    SPARE PARTS SPARE PARTS Complete pressure control device Drive assembly Electric motor page 24 page 30 page 32 Complete trolley pag. 33 Filter group page 28 Accessories page 34 Recirculating-safety valve group ref. 16400 Complete pumping ref. 16100 page 29 page 29...

  • Page 26: Qcomplete.pressure.control.device

    ZEFIRO COMPLETE PRESSURE CONTROL DEVICE REF. 16350 WARNING:.always.indicate.code.and.quantity.for.each.part.required.
  • Page 27 ZEFIRO Pos. Code Description Pos. Code Description 16350 Complete pressure control 16312 Screws device 16307 Bush 16336 Elastic.ring 22059 Dowel 16335 Washer 16310 Screws 11955 Gasket 16313 Microswitch 16334 16311 Support.box 9287 O-ring 16306 Control.rod 16333 Antiextrusion.ring 16304 Quill 16331...

  • Page 28: Complete.pumping.ref

    ZEFIRO COMPLETE PUMPING REF.16100 WARNING:.always.indicate.code.and.quantity.for.each.part.required. Pos. Code Description 16100 Complete pumping 16109 Packing.nut 16105 Complete.upper.seals 96205 Dowel 16033 Assembly.pins 16101 Pumping.case 33007 Screws 33006 Piston.rod 16111 Screws 16110 Piston.rod 91010 Elastic.pin 11** 16130 Ball 16113 16115 Complete.lower.seals 16128 Union 16127 Lock.nut...
  • Page 29 ZEFIRO System of assemblage Steel.female.ring cod..16106 White.cod..16124 Red.cod..16104 cod. cod. Leather.cod.16155 16132 16105 Red.cod..16104 White.cod..16124 Upper seals Steel.male.ring cod..16108 Steel.male.ring cod..16116 White.cod..16136 Red.cod..16114 cod. cod. 16133 16115 White.cod..16136 Red.cod..16114 Steel.female.ring cod..16118 Lower seals...

  • Page 30: Sfilter.group

    ZEFIRO FILTER GROUP WARNING:.always.indicate.code.and.quantity.for.each.part.required. Manometer 0-400 bar cod. 33008 Pos. Code Description 16201 Filter.tank 96202 Spring 16205 Standard.sieve 16204 Standard.sieve.100 16203 Standard.sieve.200 16202 Sieve.support 96203 Gasket 96204 Filter.base 96206 Union 96205 Dowel...

  • Page 31: Trecirculating-Safety.valve

    ZEFIRO RECIRCULATING-SAFETY VALVE GROUP REF. 16400 WARNING:.always.indicate.code.and.quantity.for.each.part.required. Pos. Code Description 16400 Recirculating-safety valve group 4033 O-ring 16415 Valve.housing 53007/3 O-ring 16419 Antiextrusion.ring 16420 Material.rod 16410 Spring 46409 Bush 16408 Dowel 16405 Knob 90018 Dowel...

  • Page 32: Udrive.assembly

    ZEFIRO DRIVE ASSEMBLY...
  • Page 33 ZEFIRO Pos. Code Description Pos. Code Description 16724 Complete electric motor 110V 16040 Bush 16723 Complete electric motor 220V 16026 39410 Sw.Head.Control.220V 16028 39410/110 Sw.Head.Control.110V 16019 Bearing 16012 Bearing 8029 Screw 16016 Bearing 16029 Gearcase 91915 Thrust-bearing.ball 95623 Screw 37147...

  • Page 34: Velectric.motor

    ZEFIRO ELECTRIC MOTOR WARNING:.Always.indicate.code.and.quantity.for.each.part.required. DISCONNECT THE POWER SUPPLY BEFORE • Periodically. check. the. perfect. connection. among. all. the. CHECKING OR REPLACING THE BRUSHES electrical.components.(at least every 200 working hours). The.length.of.the.brush.contact.must.be.higher.than.9 mm. • to.guarantee.a.good.working.of.the.rotary.group. • Periodically.check.on.the.wear.of.the.pinion.(at least every 1000 working hours).

  • Page 35: Wcomplete.frame

    ZEFIRO COMPLETE FRAME WARNING:.always.indicate.code.and.quantity.for.each.part.required. Pos. Code Description Pos. Code Description 16272/SS4 Frame.trolley 32024 Washer 16271/SS4 Handle 52017 37142 Plug 18230/1 Motor.support.plate 91047 Washer 37561 Bracket.SW.Head.control 37238 Wheel 8047 Screw 18430 Bracket 95063 Washer 84007 Split.pin 91026 901568 Screw...

  • Page 36: Zaccessories

    ZEFIRO ACCESSORIES WARNING:.always.indicate.code.and.quantity.for.each.part.required. Pos. Code Description Pos. Code Description 16802 Filter 22028 Female.extension.3/8".-.male.1/4" 18351 Dispersion.bell 16058 Pipe.fitting 18352 Breaker.flux 18026 Delivery.compensation.hose.length. 18353 Bell.pipe 15.mt 18608 Pipe.fitting.with.spring...
  • Page 37 ZEFIRO Pos. Code Description 16602 Pipe.fitting 16601 Suction.pipe 37216 Filter 37600 Complete.fitting Nozzles.code SFC07-20 SFC19-60 SFC29-80 SFC07-40 SFC21-20 SFC31-40 SFC09-20 SFC21-40 SFC31-60 SFC21-60 SFC31-80 SFC09-40 SFC11-20 SFC23-20 SFC33-40 SUPER FAST-CLEAN SFC11-40 SFC23-40 SFC33-60 SFC13-20 SFC23-60 SFC33-80 SFC13-40 SFC25-20 SFC39-40 SFC13-60...
  • Page 38 ZEFIRO PISTON.GUNSTOCK.FILTERS Code 11250: AT.250.1/4" Code 11039: Green.(30M).-.Code 11038: White(60M) Code 11200: AT.250.M16x1,5 Code 11037: Yellow(100M).-.Code 11019: Red.(200M) Code 270: FILTER.100.MESH Code 85014: FILTER.40.MESH.-.Code 85012: FILTER.20.MESH Code 271: FILTER.60.MESH Code 37215: FILTER.40.MESH.inox.-.Code 37216: FILTER.20.MESH.inox Art. 16205: FILTER.60.MESH Code 18024:.ANTIPULSATION.HOSE 1/4".-.15.mt Art.
  • Page 39 ZEFIRO MX.750 MX.1000.E MANUAL.GUN.LX-T Code 14310: NOZZLE.4.mm Code 14311: NOZZLE.6.mm Code 14312: NOZZLE.8.mm MX.1100.E Code 217550: MX.750.-.Code 217560: MX.1000.E.-.Code 217570: MX.1100.E PLA.1/4” +.FAST-CLEAN.REVERSIBLE TIP.INCLUDED Code 11420-11425-11430: cm.130-180-240 PLA.M16x1,5 +..FAST-CLEAN.REVERSIBLE.TIP.INCLUDED Code 11421-11426-11431: cm.130-180-240 PAINT.ROLLER.TELESCOPIC Code 16988: Roller.cover.for rough.surfaces Code 16997: Roller.cover.for smooth.surfaces...
  • Page 40 ZEFIRO ZEFIRO VERSIONS Code Description 16910 Version.without.accessories. 16911 Version.with.accessories.
  • Page 41 Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
  • Page 42 EXCALIBUR..Ref. 18600 EXCALIBUR..Ref. 18601 THOR..Ref. 20705 TAURUS..Ref. 39400 MAnuFACTuRER: 23801 CALOLZIOCORTE - LECCO - ITALY - Via Stoppani, 21 Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43 E-mail: larius@larius.com - Internet http://www.larius.com DIRECT LINE CUSTOMERS.TECHNICAL.SERVICE Tel. (39) 0341/621256 Fax (39) 0341/621234...

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