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Larius CH 200 AD Operating And Maintenance Instruction Manual

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CH 200 AD
ITALIANO
Ediz. 03 - 06/2019

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Summary of Contents for Larius CH 200 AD

  • Page 1 CH 200 AD ITALIANO Ediz. 03 - 06/2019...
  • Page 2 WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.

  • Page 3: Table Of Contents

    CH 200 AD POWDER COATING SYSTEM POWDER COATING SYSTEM INTRODUCTION ..........p.1 SPARE PARTS WARNINGS ............p.2 SHAKING TABLE CH-200-AD ......p.24 PRINCIPLE OF OPERATION ....... p.3 FRAME SPARE PARTS CH-200-AD ....p.24 TECHNICAL DATA ..........p.4 ELECTROPNEUMATIC GENERATOR ....p.28 DESCRIPTION OF THE EQUIPMENT ....

  • Page 4: Warnings

    CH 200 AD WARNINGS The meanings of the symbols used in the manual that concern use as well as use, maintenance and repair operations of this machine are described in the following table. Carefully read this manual before using the machine.

  • Page 5: Aprinciple Of Operation

    The conversion from one system to the other occurs via the LARIUS has created this AD CH 200-TRIBO unit which allows simple touch of a switch. the use of corona effect spray guns (the powder is charged by...

  • Page 6: Btechnical Data

    CH 200 AD TECHNICAL DATA CH 200 - TRIBO /AD SUPPLY VOLTAGE 120-220 Vca 60 W INSTALLED POWER FREQUENCY 50 Hz 3-20 kg/h POWDER FLOW WEIGHT 55 Kg (A) 490 mm LENGTH WIDTH (B) 800 mm HEIGHT (C) 1100 mm...
  • Page 7 CH 200 AD MAIN PARTS REP. REP. Description Description CH200 powder spray gun, composed RACK electrostatic generator which en- of a black of epoxy resin cast under closes all the power and control circuits, pressure and treated withresins for total both electrical and pneumatic, as well as safety during operation.

  • Page 8: Dtransport And Unpacking

    • ALWAYS OBSERVE SAFETY INSTRUCTIONS AND REGU- The communication must be made via registered mail LATIONS IN FORCE. with return receipt, addressed to LARIUS and the shipping agent. • DO NOT ALLOW PERSONS NOT INVOLED IN THE OP- ERATION OF THE MACHINE TO ACCESS THE WORK AREA.

  • Page 9: Electrical Safety Regulations

    CH 200 AD • TIGHTEN AND CHECK ALL THE CONNECTION FITTINGS Electrical safety regulations BETWEEN THE PUMP, THE FLEXIBLE TUBE AND THE SPRAY GUN BEFORE USING THIS MACHINE. • Ensure the switch is in the “OFF” position before inserting the power cable plug into the electrical outlet.

  • Page 10: Conditions Of Guarantee

    Powder leakage: cessed. clean with suction tube. Do not sweep. The safety device of the LARIUS CH 200 electrostatic system, when below 20mm, causes a reduction in charg- Fire: ing voltage that is so strong that the particles of sprayed insulate electrical appliances and use foam.

  • Page 11: Gincorrect Use Of The System

    SYSTEM OPERATING CONTROLS The company LARIUS considers "incorrect use" of the machine to be any use that is not described in the previous paragraph and: Buttons - Switches - Indicator lights - Potentiometers •...
  • Page 12 CH 200 AD Pos. Pos. Description Description Kv adjusting potentiometer Air inlet tube fixing attachment Kv Digital indicator Powder delivery air tube fixing connection Led indicator µA Fixing connection for additional air tube Pressure gauge for reading powder delivery air Fixing connection for "tribo air"...

  • Page 13: Current Output Adjustment Μa

    CH 200 AD CURRENT OUPUT ADJUSTMENT µA • Connect the machine to the compressed air supply using a suitable type tube (H2), it must have a internal diameter that is not less than 8 mm and must be able to withstand The electronic processing board located inside the generator a maximum pressure of 10 bar.
  • Page 14 CH 200 AD 110 - 220 V c.a. For tribo-electric spray gun CH200 Additional air coupling Electrostatic spray gun 110 - 220 V c.a. Edit. 03 - 06/2019 www.larius.eu...

  • Page 15: Operation

    CH 200 AD OPERATION USE WITH CH 200 SPRAY GUN (corona effect) After having carried out all the electrical and pneumatic connec- To use with the CH 200 spray gun (corona effect), tions as described in the previous chapter, proceed as follows: make sure the selector (H17) is in the "CORONA"...
  • Page 16 CH 200 AD • Adjust the powder diffusion range of the spray gun using • Point the spray gun at the object to be painted (recom- the knob (H21) and reading the value expressed in bar on mended distance 15-20 cm) and press the trigger, which the pressure gauge (H22), (recommended values 0.5-2 bar);...
  • Page 17 CH 200 AD USE WITH THE TRIBOELECTRIC SPRAY GUN To use with the triboelectric spray gun, make sure the selector (H22) is in the "TRIBO" position. If the pressure is increased, the triboelectric effect is also • Point the spray gun at the object to be painted (recom- increased.

  • Page 18: Icyclical Routine Maintenance

    CH 200 AD CYCLICAL ROUTINE MAINTENANCE Before performing any maintenance or cleaning operation disconnect the electric and pneumatic power supply. EVERY 8 HOURS AND/OR AT EVERY COLOUR CHANGE Cleaning the CH200 spray gun Cleaning the triboelectric spray gun • Disconnect the powder supply tube and remove the nozzle •...
  • Page 19 CH 200 AD EVERY 40 - 80 HOURS Check venturi diffuser increases, decreasing the Venturi effect and, when the hole • Check the wear of the powder delivery pump's Venturi reaches 8 mm, the diffuser must be replaced. diffuser (I5).
  • Page 20 CH 200 AD COLOUR CHANGING • Remove the box and replace it with that of the new colour which you intend to use, correctly placing it on the shaking table(J5). The design of the CH 200/AD unit allows for quick colour •...

  • Page 21: J Kproblems And Solutions

    CH 200 AD PROBLEMS AND SOLUTIONS Solution Problem Cause Electrical charges between the • For CH 200 spray gun: decrease • • Excessive voltage; spray gun nozzle and the object the voltage using the rack's po- to be painted tentiometer;...
  • Page 22 CH 200 AD Problem Solution Cause • Use a hard metal Venturi diffuser • Rapid wear of Venturi diffuser • No mains voltage; (code 5296/A); • Clean and/or replace the Venturi; • The powder puffs out of the spray •...
  • Page 23 CH 200 AD Problem Solution Cause • Check the connections; verify the • For triboelectric spray gun: spray continuity of the cable connections gun-generator cable not connected using a tester and, if necessary, properly or damaged; replace it; • Replace the processing board;...
  • Page 24 CH 200 AD Problem Solution Cause • Replace the solenoid and/or pro- • The machine is working and the • Spray gun button defective cessing board; powder comes out of the spray • For triboelectric spray gun: without the trigger.

  • Page 25: Spare Parts

    CH 200 AD SPARE PARTS CH200-AD FRAME SPARE ELECTRO-PNEUMATIC PARTS GENERATOR pag.26 pag.28 POWDER DELIVERY PUMP SPARE PARTS RIF.5505 pag.41 CH 200 MANUAL SPRAY GUN RIF.9700 pag.30 CH 200 AUTOMATIC SPARY GUN RIF. 9705 pag.32 AUTOMATIC AND MANUAL TRIBO SPRAY GUN SPARE PARTS pag.34...
  • Page 26 CH 200 AD CH 200-AD SHAKING TABLE SPARE PARTS WARNING: Always indicate code and quantity for each part required. Edit. 03 - 06/2019 www.larius.eu...

  • Page 27: Shaking Table Ch-200-Ad

    CH 200 AD Pos. Code Description Pos. Code Description 510425 Screw 5727 Screw 5877 Shaking table 5878 Shaking table base 5725 Washer 5729 cable gland 5726 Screw 54003 Washer 5728 Vibration damper 54004 Screw 5723 Vibrator 220 V 5583 Screw...

  • Page 28: Mframe Spare Parts Ch-200-Ad

    CH 200 AD FRAME SPARE PARTS CH 200-AD WARNING: Always indicate code and quantity for each part required. Edit. 03 - 06/2019 www.larius.eu...
  • Page 29 CH 200 AD Pos. Code Description Pos. Code Description 5710 Complete rack support 5751 Washer Generator cover 5875 5750 Friction washer di frizione Screw 5591 5749 Block for swivel arm Slotted nut 5778 5755 Screw Screw 5583 5756 Washer 95063...

  • Page 30: Nelectropneumatic Generator

    CH 200 AD ELECTRO-PNEUMATIC GENERATOR ATTENZIONE: per ogni particolare richiesto indicare sempre il Code e la quantità. Edit. 03 - 06/2019 www.larius.eu...
  • Page 31 CH 200 spray gun 5349 Fitting for tube ø 6 5922 Electro-pneumatic generator 5348 Fitting for tube ø 8 preset for Larius Tribo spray gun 5676 Fitting for tube ø 6 5929 Display board 5347 Fitting for tube ø 10...

  • Page 32: Och 200 Manual Gun Ref.9700

    CH 200 AD CH 200 MANUAL SPRAY GUN REF.9700 ATTENTION: for each part required always indicate the code and quantity. Edit. 03 - 06/2019 www.larius.eu...
  • Page 33 CH 200 AD Pos. Code Description Q.ty Pos. Code Description Q.ty 9700 CH 200 manual Spray Gun 9803 Screw 9752 Handgrip 9770 Electric resistance assembly 9756 Grounding cover 9779 Ring nut 9755 Terminal block 95326 O-ring 9849 cable gland 9772...

  • Page 34: Ch 200 Ref.9705

    CH 200 AD SPARE PARTS FOR AUTOMATIC GUN CH 200 REF. 9705 ATTENTION: for each part required always indicate the code and quantity. Edit. 03 - 06/2019 www.larius.eu...
  • Page 35 CH 200 AD Pos. Code Description Q.ty Pos. Code Description Q.ty 9705 Automatic spray gun 9900 Cable 9751 Complete front body 9802 Powder passage tube 9801 Rear cap 95326 O-ring 9779 Ring 4077 O-ring 9770 Electric resistance assembly 9849 Cable gland...

  • Page 36: Tribo Spray Gun

    CH 200 AD SPARE PARTS FOR AUTOM. AND MANUAL TRIBO SPRAY GUN ATTENTION: for each part required always indicate the code and quantity. Edit. 03 - 06/2019 www.larius.eu...
  • Page 37 CH 200 AD Pos. Code Description Q.ty Pos. Code Description Q.ty 15200 Manual triboelectric spray gun 15262 Central rod length 400 mm 15203 Automatic triboelectric spray gun 15237 Tube 15211 Automatic spray gun body 15223 Spacer 15260 Manual spray gun body...
  • Page 38 CH 200 AD CONE JET NOZZLE SPARE PARTS FOR CH 200 L (mm) Code Description 9715 Standard nozzle Pos. Code Description Pos. Code Description 9865 Complete nozzle body (standard) 9895 O-ring 9866 Complete electrode holder 9857 Air diffuser 9861 Bushing 9858 Diffuser ø...

  • Page 39: Extension For Ch 200

    CH 200 AD SPARE PARTS FOR CONE JET NOZZLE WITH EXTENSION FOR CH 200 L (mm) Code Description 9720 Medium nozzle 9725 Long nozzle 9730 Extra-long nozzle Pos. Code Description Pos. Code Description 9885 Complete nozzle body (medium) 9856 Diffuser holder tip...

  • Page 40: Tfan Nozzle Spare Parts For Ch 200

    CH 200 AD FAN NOZZLE SPARE PARTS FOR CH 200 L (mm) Code Description 9735 Standard nozzle 9740 Medium nozzle 9745 Long nozzle 9750 Extra-long nozzle Pos. Code Description Pos. Code Description 9855 Standard nozzle body 9890 Complete electrode 9885...

  • Page 41: For Ch 200

    CH 200 AD HIGH PERFORMANCE NOZZLE SPARE PARTS FOR CH 200 L (mm) Code Description 9815 Medium nozzle 9816 Long nozzle 9817 Extra-long nozzle Pos. Code Description Pos. Code Description 9920 Complete nozzle body (medium) 9857 Air diffuser 9921 Complete nozzle body (long) 9858 Diffuser ø...
  • Page 42 CH 200 AD MULTI-DIFFUSION NOZZLE SPARE PARTS FOR CH 200 Pos. Code Description Pos. Code Description 9930 Complete multi-diffusion nozzle 9934 Tube supports 9936 Standard diffuser body 12 pcs. 9935 Series of tubes (specify number of 9937 Diffuser body with a central notch pcs.

  • Page 43: Ref.5505

    CH 200 AD POWDER DELIVERY PUMP SPARE PARTS REF. 5505 Pos. Code Description Pos. Code Description 5297 Ring nut 5294 Fitting 5298 Ring 5255 1/4" Elbow M-F 9977 Venturi tube (Delrin) 9902 Unidirectional valve 9977 Venturi tube (hard metal) 5313 Fitting for tube ø6...

  • Page 44: Yaccessories

    CH 200 AD ACCESSORIES Code 5243: Code 5010: POWDER PASSAGE TUBE (PER METRE) GROUNDING CABLE Code 5518: Code 5573: BRUSH FOR CLEANING CH 200 SPRAY VENT TUBE (PER METRE) Edit. 03 - 06/2019 www.larius.eu...
  • Page 45 L’innovazione. Quella vera. PAINT SPRAYING EQUIPMENT...
  • Page 46 Made in Italy 1969 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.eu...

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