Larius NEW EXCALIBUR top finish Manual

Airless piston pumps

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AIRLESS PISTON PUMPS

NEW EXCALIBUR top ﬁnish Rif. 18783

LIBUR

ﬁnish Rif. 18783

JOLLY Rif. 56501

23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21

Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43

E-mail: larius@larius.com - Internet http://www.larius.com

ZEUS Rif. K35100

MANUFACTURER:

DIRECT LINE

CUSTOMERS TECHNICAL SERVICE

Tel. (39) 0341/621256

Fax (39) 0341/621234

NEW EXCALIBUR version on trolley Rif. 18776

R version on trolley Rif. 18776

THOR 220V/50Hz long pump unit Rif. 20705

THOR 220V/50Hz short pump unit Rif. 20700

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Page 1 THOR 220V/50Hz short pump unit Rif. 20700 JOLLY Rif. 56501 MANUFACTURER: 23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21 Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43 E-mail: larius@larius.com - Internet http://www.larius.com DIRECT LINE CUSTOMERS TECHNICAL SERVICE Tel. (39) 0341/621256 Fax (39) 0341/621234...
Page 2 DRAGON VERSIONS Code Description 30183 Short Dragon 110V-60Hz without accessories Long Dragon 110V-60Hz without accessories 30182 Rigid Dragon 110V-60Hz without accessories 30185 Short Dragon 220V-50Hz without accessories 30181 30180 Long Dragon 220V-50Hz without accessories 30184 Rigid Dragon 220V-50Hz without accessories 30187 Short petrol-powered Dragon without accessories 30186...
Page 3 DRAGON GUN EXTENSION Art. 153: cm 30 -Art. 153: cm 40 Art. 155: cm 60 - Art. 158: cm 80 - Art. 156: cm 100 Art. 16780: TELESCOPIC PAINT ROLLER complete with: n. 1 Roller with extra-long fiber n. 1 Roller with long fiber n.
Page 4 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty 20326 100 l Tank assembly 20324 Cover cap Tank 19295 Union 96099 Cover Seal 32003 Carrying handle 18244 Package pressing kit 20321 Male plug 18243 Complete tank 100Lt 20330 Gasket 20341 O-ring 20322 Female plug...
Page 5 DRAGON 100-L TANK ACCESSORY KIT...
Page 6 DRAGON Code 30160: FOOT VALVE SEAL KIT Code 30174: SLEEVE-PISTON KIT Art. 30194: PUMP REPAIR KIT COMPLETE Code 30193: COMPLETE GASKET KIT...
Page 7 DRAGON HIGH PRESSURE HOSE 3/8" - M16x1,5 max pressure 425 bar ANTISTATIC HOSE 3/16" - M16x1,5 max pressure 210 bar Code 18063: 7,5 mt Code 6164: 5 mt Code 18064: 10 mt Code 55050: 7,5 mt Code 18065: 15 mt Code 35018: 10 mt ANTIPULSATIONS 1/4"...
Page 8 DRAGON ACCESSORIES WARNING: Always indicate code and quantity for each part required. Code 10156: SWIVEL CONNECTION FOR PLA 1/4" Code 20101: FILTER Code 10159: SWIVEL CONNECTION FOR PLA M16x1,5 PISTON GUNSTOCK FILTERS Code 11039: Green (30M) - Code 11038: White (60M) Code 147: HIGH PRESSURE GAUGE M16X1,5 Code 11037: Yellow (100M) - Code 11019: Red (200M) Code 150: HIGH PRESSURE GAUGE GJ 1/4”...
Page 9 DRAGON ELECTRIC MOTOR WARNING: Always indicate code and quantity for each part required. DISCONNECT THE POWER SUPPLY BEFORE CHE- CKING OR REPLACING THE BRUSHES. • Periodically check on the wear of the pinion (at least every 1000 working hours). • Periodically check the perfect connection among all the electrical components (at least every 200 working hours).
Page 10 DRAGON Pos. Code Description Pos. Code Description See table* Nozzle Super Fast Clean 11024 Sleeve sealing 18270 Body Super Fast Clean 11025 Screw press sleeve 18280 Gasket Super Fast Clean 11026 + Plate + 11004 Sleeve 11027 M3 nut 11005 Prick punch complete 11028 Spring...
Page 11 DRAGON HIGH PRESSURE GUN “AT 300” WARNING: Always indicate code and quantity for each part required.
Page 12 DRAGON NOTES ON THE ASSEMBLY OF THE CLUTCH UNIT FITTING CLEARANCE 0.5 ±0.05mm FITTING CLEARANCE 0.5 ±0.05mm ROTOR ANCHOR ATTENTION Check for proper clearance (0,5 0,05mm) between ± the anchor and the rotor when assembling the clutch unit. FITTING CLEARANCE 0.5 ±0.05mm...
Page 13: Carriage Assembly
DRAGON WARNING: Always indicate code and quantity for each part required. ASSEMBLY Hydraulic unit Short pumping Ref.30676 Ref.30655 element Ref.30150 SUCTION AND CIRCULATION HOSE ASSEMBLY Ref.30175 Hydraulic unit Ref.30675 ASSEMBLY Long gasoline pump unit Ref.30679 Ref.30677 CARRIAGE ASSEMBLY Ref.30680 Pos. Code Description Q.ty...
Page 14 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty 18186 Motor 18192 Screw 3637 Self-tightening nut 20508 Tie-rods 34009 Washer 95114 Washer 54004 Screw 81010 32005 Washer 20509 Guard 18491 Complete clutch 34008 Screw Anchor 18189 Motor tongue Coil 69016 Screw Rotor 20510...
Page 15 DRAGON PETROL-POWERED DRAGON...
Page 16 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty 18186 Motor 18469 Guard 18187 Motor 95096 Washer 18473 Motor pulley-joint 96080 Self-tightening nut 81038 Flexible coupling 4752 Alternator belt 18474 Clutch-joint 4409 Screw 34008 Screw 4777/1 Alternator pulley 18192 Screw 4758 Alternator 18189...
Page 17 DRAGON WARNING: Always indicate code and quantity for each part required.
Page 18 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty Electronic box A C. 18493 Tightening plate 30350 20352 - Model 220V - 50Hz Dissipator 30357 - Model 110V - 60Hz 8011 Anti-vibration washers 5933 Switch 34009 Washer 20355 Panel 34008 Screw 20354 Electronic box...
Page 19 DRAGON ELECTRICAL CONTROL - EXPLODED VIEW WARNING: Always indicate code and quantity for each part required.
Page 20 DRAGON CARRIAGE WARNING: Always indicate code and quantity for each part required. Carriage in compact position Carriage in extended position Pos. Code Description Q.ty Pos. Code Description Q.ty 30300 Complete carriage 18902 Split pin 30301 Carrying handle 20305 Wheel stop washer 95159 Pipe cap 37238...
Page 21 DRAGON CIRCULATION SYSTEM UNIT WARNING: Always indicate code and quantity for each part required. Long/rigid draft line Assembly Short draft line Assembly Ref.30456 Ref.30175 Pos. Code Description Q.ty Pos. Code Description Q.ty 30430 Cylindrical reduction piece 18351 Bell 33010 Sealing washer 20420 Tube 3387...
Page 22 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty 30401 Block base 37444 Positioning peg 30402 Support bracket 37449 Bush 20457 Digital pressure switch 37281 Spring 20402 Protection 37446 Complete rod 20450 Cable fastener 37284 Ring 34009 Washer 301013 6151 Screw 37447 Valve casing...
Page 23 DRAGON BASIC HYDRAULIC BLOCK REF. 30400 WARNING: Always indicate code and quantity for each part required.
Page 24 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty 30100 Complete long pump unit 30120 Sleeve 20101 Suction ﬁlter 30109 Sleeve-cylinder seal 30130 Assembled valve 30110 Lower pump unit casing 65150 Ball seat holder 30111 Seal 20148 Closing ball 30112 Upper pump unit casing 30273 Ball guide...
Page 25 DRAGON COMPLETE LONG PUMP UNIT WARNING: Always indicate code and quantity for each part required. CORRECT FITTING CORRECT FITTING Tightening pin Ref.20144 LONG PUMP Ref.30100...
Page 26 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty Complete short pumping element 30150 30132 Stufﬁng nut 30113 30144 Tightening ring nut Ball guide 30114 30273 Upper guide band Closing ball 30138 20148 Upper gasket Ball seat holder 30139 65150 Upper guide band Seal 30142...
Page 27 DRAGON COMPLETE SHORT PUMPING ELEMENT WARNING: Always indicate code and quantity for each part required. CORRECT FITTING Ref.30150 SHORT PUMPING ELEMENT Coupled to suction+ circulation hose kit Ref.30175 Tightening pin Ref.20144 CORRECT FITTING...
Page 28 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty Complete rigid pumping element Closing ball 30190 20148 Stufﬁng nut Ball seat holder 30113 65150 Tightening ring nut Seal 30114 8039 Upper guide band Assembled valve 30138 30130 Upper gasket Suction connector for solvent-based paint 30139 30672 Upper guide band...
Page 29 DRAGON COMPLETE RIGID PUMPING ELEMENT WARNING: Always indicate code and quantity for each part required. CORRECT FITTING Ref.30190 RIGID PUMPING ELEMENT Tightening pin Ref.20144 CORRECT FITTING...
Page 30 DRAGON Pos. Code Description Q.ty Pos. Code Description Q.ty 30200 Complete electromechanical unit 30211 Inspection hatch model 220V 50Hz 30212 Tin plate door 30199. Complete electromechanical unit 69011 Screw model 110V 60Hz 30202 Reduction unit cover 30242 Electric motor 110V 50Hz 30267 Cover assembly 30241...
Page 31 DRAGON COMPLETE ELECTRO-MECHANICAL UNIT...
Page 32: Spare Parts
SPARE PARTS SPARE PARTS Basic hydraulic block Electric motor Complete electro-mechanical Unit ref. 30400 pag. 56 Page 34 Page 42 Liner type Electrical control - exploded view machines Page 46 Page 47 Petrol-powered Dragon Page 50 High pressure gun “AT 300” Page 54 Accessories page 57...
Page 33 DRAGON • When reﬁtting the pump unit on the machine, the stem must • Lubricate the upper crown (L38) using oil (L39) (Ref. 16325); be at its highest point possible. Oil ring • Insert the stem into the connecting rod and insert the ﬁxing pin (L8).
Page 34 DRAGON • Check the wear status of the surfaces inside the jacket. Replace it if necessary; • Grease the sleeve (L31) using a paintbrush; Countersink on the jacket LUBRICATE • Insert the sleeve (L31) into the lower pump unit (L32); •...
Page 35 DRAGON • Remove the OR (L25-L26-L28) from the body of the foot valve • Screw the locking ring nut (L20) back onto the body of the (L29) and from the ball seat holder (L27) and, if necessary, pump unit until it makes contact, then loosen it by one turn; replace them.
Page 36 DRAGON Upper seal • Remove the ring nut (L20); • Using a screwdriver, remove the second band (L24) located below the seal (L23) and insert a new band in the same position; • Remove the ring (L21) ; The positioning of the seal (L23) equires special care during assembly.
Page 37 DRAGON • Use a size 24 spanner to unscrew the lower stem (L14); • Unscrew the stem valve (L16) altogether, check the surface of the ball seating (L17) that comes into contact with the ball (L18). If worn, replace them; •...
Page 38: Pit Stop Maintenance
DRAGON • Unscrew the pump unit (L9) from the frontal ﬂange. (L10). Lower seal • Remove the piston stem (L11) and remove the pump unit sleeve (L12); Countersunk side PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes. •...
Page 39 DRAGON REPLACEMENT OF THE PUMPING GROUP’S GASKETS • Turn the motor (L6) with a screwdriver (L5) until the piston Each time you use the machine, check for material leaking from rod has moved to the lowest point of its stroke. the top of the ring nut.
Page 40 DRAGON CORRECT PROCEDURE OF DECOMPRESSION Make sure that the electrical system is earthed and • Open the circulation - safety valve (K2) to discharge the complies with regulations. residual pressure, always turning it anticlockwise. • Point the gun at the tank (K3) of the product and press the •...
Page 41: Problems And Solutions
DRAGON PROBLEMS AND SOLUTIONS Solution Problem Cause • Check the correct connection to the • The equipment does not start • Lack of voltage; power supply; • Check the extension cable; • Considerable drops in mains voltage; • Ensure the On/Off switch is on the •...
Page 42 DRAGON CHECKING THE HEAT EXCHANGE RADIATOR Always keep the heat exchange radiator (I5) on the electronic control box clean, in order to guarantee correct heat exchange with the ambient air. We suggest cleaning using a jet of compressed air. PRESSURE SWITCH SEAL CHECK Check that no material is escaping from the safety hole (I6) at the bottom of the protective container.
Page 43: Routine Maintenance
DRAGON • Use the lubricant (I1) provided (ref. 16325) to make it easier to slide the piston inside the seal pack and to substitute the air with oil. At the start of each working day check that the ring nut is full of hydraulic oil (Ref. 16325). This oil makes it easier for the piston to slide and prevents any material that escapes via the seal gasket drying when the equipment is stopped.
Page 44 DRAGON • Press the switch (H2) su ON (I) and turn a little the pressure • Run the pump’s washing cycle until clean water ﬂows out of control knob (H1) clockwise so as the machine works till the circulation hose (H10). the motor starts.
Page 45 DRAGON • Press the switch (H2) “OFF (0)” placed on the box of the • Lift the suction hose and replace the bucket of product with electric motor, to stop the equipment. an empty bucket (H6). • Connect a rubber hose (H7) to a water tap (H8) and ﬁll the bucket (H6).
Page 46 DRAGON • Lift the suction hose and remove the bucket of cleaning • In case of long storage, we recommend you to suck and to liquid. leave light mineral oil inside the pumping group and the ﬂexible hose. • Now point the spray gun (H4) into the container (H5) and press the trigger to recover any cleaning liquid left.
Page 47 DRAGON • Turn the pressure setting knob (H1) clockwise to the “CIR- • Close the recirculation - safety valve (H3). CULATION & WASHING” position (drop symbol). Closed • Point the spray gun (H4) into the container (H5) used to collect the cleaning liquid and hold the trigger down to expel any product remaining, until clean liquid ﬂows out.
Page 48 DRAGON • Reduce pressure to the minimum (turn counterclockwise the • Hold the spray gun trigger down. pressure control knob (H1)). • Open the recirculation - safety valve (H3) to release the • Press the switch (H2) “OFF (0)” placed on the box of the pressure in the circuit.
Page 49 DRAGON SPRAY ADJUSTMENT NEVER point the spray gun at yourselves or at other people. The contact with the casting can • Slowly turn clockwise the pressure control knob (G4) to reach cause serious injuries. the pressure value in order to ensure a good atomization of In case of injuries caused by the gun casting, seek the product.
Page 50 DRAGON • Open the recirculation - safety valve (G2). Open • Press the switch (G3) of the equipment “ON” (I). Circulation and washing • Make sure that the product circulates regularly from the circulation hose (G5). • Close the recirculation - safety valve (G2). Closed •...
Page 51 DRAGON Never use products containing halogen hydrocarbons (as methy- WORKING lene chloride). If these products come into contact with aluminium parts of the equipment, can provoke dangerous chemical reactions with risk of explosion. START OF THE WORKING OPERATIONS Make sure that the electrical system is earthed and REMOVE THE FILTER (F9) FOR DENSE PRO- complies with regulations.
Page 52: Preparing The Product
DRAGON • Turn the pressure setting knob (F6) clockwise to the “CIR- CULATION & WASHING” position (drop symbol). Absolutely avoid to spray solvents indoors. In addition, it is recommended to keep away from the pump in order to avoid the contact between Circulation the solvent fumes and the electric motor.
Page 53 DRAGON CONNECTION OF THE TOOLING TO THE POWER SUPPLY • Lift the suction unit and immerse it in the bucket that contains the washing liquid. • Connect the clamp to an earthing point. Before connection up the power supply to the equipment, make sure that the electrical system is earthed and complies with regulations.
Page 54 DRAGON CHECK ON POWER SUPPLY Make sure that the electrical system is earthed and complies with regulations. • Check the mains voltage corresponds to the equipment’s rating. • The supply cable is provided without plug. Use a plug which guarantees the plant earthing. To avoid electric shock when disassembling or checking the elec- Only a technician or a skilled person should perform the tronic equipment, wait 5 minutes after having disconnected the...
Page 55: Conditions Of Guarantee
DRAGON CONDITIONS OF GUARANTEE • NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOL- VENTS IN CLOSED PLACES. The conditions of guarantee do not apply in the • NEVER USE THE TOOLING IN PRESENCE OF POTEN- following situations: TIALLY EXPLOSIVE GAS. - improper washing and cleaning of components causing malfunction, wear or damage to the Always check the product is compatible with the equipment or any of its parts;...
Page 56: Safety Rules
Unpack the machine and verify if there has been DAMAGED PARTS AND THE MACHINE CAN WORK PRO- any damage due to transportation. PERLY. In case of damage, call immediately LARIUS and the Shipping Agent. • ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY All the notices about possible damage or anomalies must AND THE REGULATIONS IN FORCE.
Page 57: Transport And Unpacking
DRAGON ALARM MESSAGE TABLE Alarm symbol Type of alarm Cause Solution Maximum current The motor’s current absorption is too Check the mechanical and hydraulic high condition of the equipment. If necessary, take action Dissipator temp. The dissipator temperature is too high Check that the dissipator surfaces are clean and that the dissipator is properly ventilated...
Page 58: Alarm Messages
DRAGON ALARM MESSAGES When the product to be applied is ﬁnished the pump “sucks air” When an alarm message has been indicated the and automatically switches to the minimum number of cycles. machine has to be switched off and on again using The alarm messages function is described on the area sign (6).
Page 59 DRAGON POS. POS. Description Description Suction ﬁlter Earth cable with clamp Pressure gauge Control equipment Airless manual gun AT 300 ON/OFF switch Trigger safety clamp Flexible pipe connection...
Page 60: Description Of The Equipment
DRAGON DESCRIPTION OF THE EQUIPMENT POS. POS. Description Description Electric motor Recirculation tube Pressure transmitter Recirculation - safety valve Pumping group Line ﬁlter (optional) High pressure ﬂexible pipe of compen- sation Ø3/8”...
Page 61: Technical Data
DRAGON TECHNICAL DATA DRAGON 230V C.A. 50Hz ASUPPLY (single-phase) * 9 Kw casynchronous RUN GENERATOR SUPPLY (single-phase) 2,4 kW MOTOR POWER 230 bar MAX. WORKING PRESSURE 5 L/min MAX. DELIVERY M16 x 1,5 (M) MATERIAL OUTLET 66 Kg WEIGHT ” 60dB(A) LEVEL OF THE SOUND PRESSURE (A) 560 mm MINIMUM WIDTH...
Page 62: Working Principle
DRAGON WORKING PRINCIPLE sent to the gun through the ﬂexible hose. The DRAGON unit is deﬁned “electric piston pump”. An electronic device located next to the reduction box, is used to An electric piston pump is used for high pressure painting without regulate and control the pressure of the material leaving the pump.
Page 63 DRAGON WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. Read this operator’s manual carefully before using the equipment. An improper use of this machine can cause injuries to people or things. Do not use this machine when under the inﬂuence of drugs or alcohol.
Page 64 WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.
Page 65 Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice. This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.
Page 66 ELECTRIC PISTON PUMP P A I N T S P R A Y I N G E Q U I P M E N T ENGLISH...

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New excalibur version on trolley Zeus Jolly Thor 220v/50hz long pump unitThor 220v/50hz short pump unit

Larius NEW EXCALIBUR top finish Manual

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