Flexim FLUXUS WD200 User Manual

Ultrasonic flowmeter for water
Table of Contents

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Ultrasonic Flowmeter
for Water
FLUXUS WD100
FLUXUS WD200
User Manual
UMFLUXUS_F5WDV1-1EN

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Table of Contents
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Summary of Contents for Flexim FLUXUS WD200

  • Page 1 User Manual UMFLUXUS_F5WDV1-1EN Ultrasonic Flowmeter for Water FLUXUS WD100 FLUXUS WD200...
  • Page 2 FLUXUS is a registered trademark of FLEXIM GmbH. FLEXIM GmbH Wolfener Strasse 36 12681 Berlin Germany Phone: +49 (30) 936 67 660 Fax: +49 (30) 936 67 680 E-mail: flexim@flexim.de www.flexim.com User manual for FLUXUS WD100, WD200 UMFLUXUS_F5WDV1-1EN, 2016-04-08 Firmware-Version: V6.24 Copyright (©) FLEXIM GmbH 2016...
  • Page 3 FLUXUS WD100, WD200 Die Sprache, in der die Anzeigen auf dem Messumformer erscheinen, kann eingestellt werden (siehe Abschnitt 8.5). The transmitter can be operated in the language of your choice (see section 8.5). Il est possible de sélectionner la langue utilisée par le transmetteur à l'écran (voir section 8.5). El caudalímetro puede ser manejado en el idioma de su elección (ver sección 8.5).
  • Page 4: Umfluxus_F5Wdv1-1En, 2016

    FLUXUS WD100, WD200 UMFLUXUS_F5WDV1-1EN, 2016-04-08...
  • Page 5: Table Of Contents

    Table of Contents FLUXUS WD100, WD200 Table of Contents Introduction ................9 Regarding this User Manual .
  • Page 6 FLUXUS WD100, WD200 Table of Contents Displaying the Measured Values ............49 10.1 Selection of the Physical Quantity and the Unit of Measurement .
  • Page 7 Table of Contents FLUXUS WD100, WD200 Annex Menu Structure ................87 Units of Measurement .
  • Page 8: Umfluxus_F5Wdv1-1En, 2016

    FLUXUS WD100, WD200 Table of Contents UMFLUXUS_F5WDV1-1EN, 2016-04-08...
  • Page 9: Introduction

    • unsuitable or insufficient maintenance • repair of FLUXUS by unauthorized personnel FLEXIM assumes no responsibility for injury to the customer or third persons proximately caused by the material owing to defects in the product which were not predictable or for any indirect damages.
  • Page 10: Handling

    FLUXUS WD100, WD200 2 Handling Handling First Inspection The measuring instrument has already been tested thoroughly at the factory. At delivery, proceed to a visual control to make sure that no damage has occurred during transportation. Check that the specifications of the measuring instrument delivered correspond to the specifications given on the pur- chase order.
  • Page 11: General Principles

    3 General Principles FLUXUS WD100, WD200 General Principles For the ultrasonic measurement of the flow rate, the flow velocity of the fluid flowing in a pipe is determined. Further phys- ical quantities (e.g., volumetric flow rate, mass flow rate) are derived from the flow velocity and from additional physical quantities, if necessary.
  • Page 12 FLUXUS WD100, WD200 3 General Principles Sound speed c Speed of the propagating sound. The sound speed depends on the mechanical properties of the fluid or the pipe material. In pipe materials and other solid materials, a distinction is made between the longitudinal and transversal sound speed. For the sound speed of some fluids and materials see annex C.1.
  • Page 13 3 General Principles FLUXUS WD100, WD200 transducer (emitter) transducer (receiver) reduction in distance in the transducer α α α pipe wall β β γ flow direction γ of the fluid sound path without flow sound path with flow Fig. 3.2: Sound path of the signal in the flow direction transducer (receiver) transducer (emitter) increase in distance...
  • Page 14: Measurement Arrangements

    FLUXUS WD100, WD200 3 General Principles Measurement Arrangements 3.3.1 Terms and Definitions Diagonal arrangement The transducers are mounted on the opposite sides of the pipe (see Fig. 3.5). Reflection arrangement The transducers are mounted on the same side of the pipe (see Fig. 3.6). Fig.
  • Page 15 3 General Principles FLUXUS WD100, WD200 Sound plane The plane containing one, two or more sound paths or beams (see Fig. 3.7). 2 sound paths in 1 plane Fig. 3.7: Sound paths in one plane 3.3.2 Examples Diagonal arrangement with 1 beam Reflection arrangement with 1 beam 1 transducer pair 1 transducer pair...
  • Page 16: Description Of The Transmitter

    FLUXUS WD100, WD200 4 Description of the Transmitter Description of the Transmitter The front plate has to be removed to access the command panel. Attention! The degree of protection of the transmitter is only ensured if the cable glands are firmly tightened and the housings are tightly screwed.
  • Page 17: Selection Of The Measuring Point

    5 Selection of the Measuring Point FLUXUS WD100, WD200 Selection of the Measuring Point The correct selection of the measuring point is crucial for achieving reliable measurement results and a high measurement accuracy. A measurement on a pipe is possible if •...
  • Page 18 FLUXUS WD100, WD200 5 Selection of the Measuring Point Tab. 5.1: Recommended transducer position Horizontal pipe Select a measuring point where the transducers can be mounted on the side of the pipe, allowing the sound waves to propagate in the pipe horizontally. Thus, solids at the bottom or gas bubbles in the pipe's upper part from will not influ- ence the propagation of the signal.
  • Page 19: Undisturbed Flow Profile

    5 Selection of the Measuring Point FLUXUS WD100, WD200 Undisturbed Flow Profile Some flow elements (elbows, slide valves, valves, control valves, pumps, reducers, diffusers, etc.) distort the flow profile in their vicinity. The axisymmetrical flow profile needed for correct measurement is no longer given. A careful selection of the measuring point helps to reduce the impact of disturbance sources.
  • Page 20 FLUXUS WD100, WD200 5 Selection of the Measuring Point Tab. 5.2: Recommended distance from disturbance sources; D – nominal pipe diameter at the measuring point, l – recommended distance disturbance source: T piece supply line: l ≥ 50 D return line: l ≥ 10 D disturbance source: diffuser supply line: l ≥...
  • Page 21: Selection Of The Measurement Arrangement Taking Into Account The Measuring Range And The Measuring Conditions

    5 Selection of the Measuring Point FLUXUS WD100, WD200 Tab. 5.2: Recommended distance from disturbance sources; D – nominal pipe diameter at the measuring point, l – recommended distance disturbance source:pump supply line: l ≥ 50 D Selection of the Measurement Arrangement Taking into Account the Measuring Range and the Measuring Conditions Diagonal arrangement with 1 beam Reflection arrangement with 1 beam...
  • Page 22: Selection Of The Sound Beam Plane Near An Elbow

    FLUXUS WD100, WD200 5 Selection of the Measuring Point Selection of the Sound Beam Plane Near an Elbow On vertical pipes On horizontal pipes flow direction elbow plane elbow plane flow direction • The sound beam plane (see section 3.3.1) has an angle •...
  • Page 23: Installation Of The Transmitter

    6 Installation of the Transmitter FLUXUS WD100, WD200 Installation of the Transmitter Location • Select the measuring point according to the recommendations in chapter 3 and 5. • Select the location of the flowmeter within cable reach of the measuring point. The ambient temperature has to be within the operating temperature range of the transmitter (see Technical Specifica- tions).
  • Page 24 FLUXUS WD100, WD200 6 Installation of the Transmitter Ø 8.4 Ø 4.5 screw holes for wall mounting Fig. 6.2: FLUXUS WD100, WD200 (dimensions in mm) 6.2.3 Pipe Installation Installation on a 2 " pipe • Fix the pipe mounting plate (2) to the pipe (see Fig. 6.3). •...
  • Page 25: Connection Of The Transducers

    6 Installation of the Transmitter FLUXUS WD100, WD200 Connection of the Transducers It is recommended to run the cables from the measuring point to the transmitter before connecting the transducers to avoid load on the connectors. 6.3.1 Connection of the Transducers to the Transmitter •...
  • Page 26 FLUXUS WD100, WD200 6 Installation of the Transmitter Fig. 6.6: Terminals of the transmitter Tab. 6.1: Terminal assignment of FLUXUS WD100, WD200 terminal connection transducer (core) transducer (inner shield) not connected transducer (internal shield) transducer (core) UMFLUXUS_F5WDV1-1EN, 2016-04-08...
  • Page 27 6 Installation of the Transmitter FLUXUS WD100, WD200 6.3.2 Connection of the Extension Cable to the Transmitter • Remove the left blind plug for the connection of the transducers (see Fig. 6.7). • Open the cable gland of the extension cable. The compression part remains in the cap nut. •...
  • Page 28 FLUXUS WD100, WD200 6 Installation of the Transmitter 6.3.3 Connection of the Extension Cable to the Junction Box 6.3.3.1 Without Potential Separation (Standard) The connection of an extension cables to a junction box without potential separation ensures that transducer, junction box and transmitter are on the same potential.
  • Page 29 6 Installation of the Transmitter FLUXUS WD100, WD200 Tab. 6.3: Terminal assignment (extension cable, KL2) terminal connection white or marked cable (core) white or marked cable (internal shield) brown cable (internal shield) brown cable (core) cable gland external shield 6.3.3.2 With Potential Separation If earthing on the same potential cannot be ensured e.g., in measurement arrangements with long extension cables, ex- tension cables and junctions boxes have to be insulated from each other.
  • Page 30 FLUXUS WD100, WD200 6 Installation of the Transmitter • Insert the extension cable into the junction box. • Prepare the extension cable. • Cut the outer shield and brush it back. • Pull the extension cable back until the brushed back external shield is below the shield terminal (see Fig. 6.9). The exten- sion cable must remain completely insulated up to the shield terminal.
  • Page 31: Connection Of The Power Supply

    6 Installation of the Transmitter FLUXUS WD100, WD200 Connection of the Power Supply Attention! The degree of protection of the transmitter will only be guaranteed if the power cable fits firmly and tightly in the cable gland. • Remove the right blind plug for the connection of the power supply (see Fig. 6.10). •...
  • Page 32: Connection Of The Outputs

    FLUXUS WD100, WD200 6 Installation of the Transmitter Connection of the Outputs • Remove the second blind plug from the right for the connection of the outputs (see Fig. 6.10). • Prepare the output cable with an M20 cable gland. •...
  • Page 33: Installation Of The Transducers

    7 Installation of the Transducers FLUXUS WD100, WD200 Installation of the Transducers • Before starting this chapter, read and follow the instruction in chapter 9. The transducers will be fixed to the pipe by means of the supplied transducer mounting fixture. Preparation of the Pipe Rust, paint or other deposits on the pipe absorb the sound signal.
  • Page 34 FLUXUS WD100, WD200 7 Installation of the Transducers 1 Variofix C 1 tension strap coil 1 transducer pair 2x ratchet clasp (optional) Fig. 7.4: Scope of delivery 7.3.1 Disassembly of Variofix C • Disassemble the transducer mounting fixture Variofix C. In order to remove the cover from the rail, bend the outer sides of the cover outwards (see Fig.
  • Page 35 7 Installation of the Transducers FLUXUS WD100, WD200 7.3.2 Installation of the Rail Select the installation instructions that correspond to the supplied clasp: • see section Installation of the rail without a clasp • see section Installation of the rail with the ratchet clasp Installation of the rail without a clasp •...
  • Page 36 FLUXUS WD100, WD200 7 Installation of the Transducers • Insert the long end of the tension strap into the second slot of the tension strap clamp (see Fig. 7.9 a). • Tighten the tension strap and bend it. • Bend both ends of the tension strap (see Fig. 7.9 b). •...
  • Page 37 7 Installation of the Transducers FLUXUS WD100, WD200 • Position the metal spring (if mounted), the ratchet clasp and the tension strap clamp: – On a horizontal pipe, mount the tension strap clamp on the side of the pipe, if possible. –...
  • Page 38 FLUXUS WD100, WD200 7 Installation of the Transducers 7.3.3 Installation of the Transducers in Variofix C • Put coupling foil (or some coupling compound for a short-term installation) on the contact surface of the transducers. The coupling foil can be fixed to the contact surface with a small amount of the coupling compound. Note! If coupling foil is used: If the signal is not sufficient for the measurement, use the coupling compound instead of the coupling foil.
  • Page 39 7 Installation of the Transducers FLUXUS WD100, WD200 The cover can be removed from the mounted transducer mounting fixture as follows: • Use a lever tool to remove the cover. • Insert the lever tool in one of the four openings of the cover (see Fig. 7.20). •...
  • Page 40: Start-Up Of The Transmitter

    8 Start-up of the Transmitter Start-up of the Transmitter Switching on As soon as the transmitter is connected to the power supply, the serial number of the trans- FLEXIM FLUXUS mitter is displayed for a short time. XXXX -XXXXXXXX Data cannot be entered while the serial number is displayed.
  • Page 41 8 Start-up of the Transmitter FLUXUS WD100, WD200 8.3.2 Program Branches • Program branch Parameter input of the pipe and fluid parameters • Program branch Measuring processing of the steps for the measurement • Program branch Output Options setting of the physical quantity, the unit of measurement and the parameters for the measured value transmission •...
  • Page 42: Hotcodes

    FLUXUS WD100, WD200 8 Start-up of the Transmitter 8.3.3 Navigation A vertical arrow ↕ will be displayed if the menu item contains a scroll list. The current list item will be displayed in the lower line. Use key to select a list item in the lower line. Press ENTER. Volumen in: ↕...
  • Page 43: Language Selection

    As soon as the measurement begins, all current measuring parameters will be stored in a non-volatile INIT-resistant EPROM. The measurement will be interrupted if the power supply fails. All input data will remain stored. After the return of the power supply, the serial number is displayed for a few seconds. FLEXIM FLUXUS XXXX -XXXXXXXX The interrupted measurement is continued.
  • Page 44: Basic Measurement

    FLUXUS WD100, WD200 9 Basic Measurement Basic Measurement The pipe and fluid parameters are entered for the selected measuring point (see chapter 5). The parameter ranges are limited by the technical characteristics of the transducers and of the transmitter. Note! During the parameter input, the transducers have to be connected to the transmitter.
  • Page 45: Input Of The Fluid Parameters

    9 Basic Measurement FLUXUS WD100, WD200 9.1.4 Pipe Lining If the pipe has an inner lining, select yes. Press ENTER. Lining If no is selected, the next parameter will be displayed (see section 9.1.5). >YES< Select the lining material. Lining ↕...
  • Page 46: Input Of The Measuring Point Number

    FLUXUS WD100, WD200 9 Basic Measurement Input of the Measuring Point Number This display will only be indicated if the transmitter has an RS485 interface. Select program branch Measuring. Press ENTER. par >MEA< opt sf Measuring If this error message is displayed, the parameters are not complete. Enter the missing pa- par >MEA<...
  • Page 47 9 Basic Measurement FLUXUS WD100, WD200 9.6.1 Fine Adjustment of the Transducer Distance If the displayed transducer distance is adjusted, press ENTER. Transd. Distance The measuring for the positioning of the transducers is started. mm ! The amplitude of the received signal is displayed by the bar graph S=. S=...
  • Page 48: Start Of The Measurement

    FLUXUS WD100, WD200 9 Basic Measurement Note! If the transducer distance is changed during the measurement, the consistency check has to be re- peated. 9.6.3 Value of the Sound Speed The sound speed of the fluid can be displayed during the measurement by pressing key If an approximate range for the sound speed has been entered in the program branch Parameter and the transducer dis- tance has been optimized afterwards as described in section 9.6.2, it is recommended to write down the sound speed for the next measurement.
  • Page 49: Displaying The Measured Values

    10 Displaying the Measured Values FLUXUS WD100, WD200 Displaying the Measured Values The physical quantity is set in the program branch Output Options (see section 10.1). During the measurement, the designation of the physical quantity is displayed in the upper line, the measured value in the lower line.
  • Page 50: Status Line

    FLUXUS WD100, WD200 10 Displaying the Measured Values Press key during the measurement to change the display in the upper line, press key to change the display in the lower line. The character * indicates that the displayed value (here: flow velocity) is not the selected Flow Velocity physical quantity.
  • Page 51: Transducer Distance

    10 Displaying the Measured Values FLUXUS WD100, WD200 10.4 Transducer Distance By pressing key during the measurement, it is possible to scroll to the display of the L=(51.2) 50.8 mm transducer distance. 54.5 m3/h The optimum transducer distance (here: 51.2 mm) is displayed in parentheses in the upper line, followed by the entered transducer distance (here: 50.8 mm).
  • Page 52: Advanced Measuring Functions

    FLUXUS WD100, WD200 11 Advanced Measuring Functions Advanced Measuring Functions 11.1 Command Execution during Measurement Commands that can be executed during a measurement are displayed in the upper line. A command begins with the ar- row →. If programmed, a program code has to be entered first (see section 11.8). Press until the command is displayed.
  • Page 53 11 Advanced Measuring Functions FLUXUS WD100, WD200 Select the command →Clear totalizer in the upper line to reset the totalizers to zero. Press ENTER. This error message will be displayed if the totalizers of a measuring channel used for mea- NO COUNTING suring the flow velocity are to be activated.
  • Page 54: Upper Limit Of The Flow Velocity

    FLUXUS WD100, WD200 11 Advanced Measuring Functions 11.4 Upper Limit of the Flow Velocity Single outliers caused by heavily disturbed surroundings can appear among the measured values of the flow velocity. If the outliers are not ignored, they will affect all derived physical quantities, which will then be unsuitable for the integration (e.g., pulse outputs).
  • Page 55: Uncorrected Flow Velocity

    11 Advanced Measuring Functions FLUXUS WD100, WD200 11.6 Uncorrected Flow Velocity For special applications, the uncorrected flow velocity might be of interest. The profile correction for the flow velocity is activated in Special Funct.\SYSTEM settings\Measuring\Flow Veloc- ity. Select normal to display and transmit the flow velocity with profile correction. Flow Velocity Select uncorr.
  • Page 56 FLUXUS WD100, WD200 11 Advanced Measuring Functions If key BRK is pressed: To stop an ongoing measurement, the complete program code has to be entered (= break INPUT BREAK_CODE code). CODE: 000000 Enter the program code with the keys . Press ENTER. If the entered program code is not valid, an error message will be displayed for a few sec- INPUT BREAK_CODE onds.
  • Page 57: Data Logger And Transmission Of Data

    12 Data Logger and Transmission of Data FLUXUS WD100, WD200 Data Logger and Transmission of Data The transmitter has a data logger in which the measured values are stored during the measurement (see section 12.1). The measured values are transmitted to a PC via the serial interface directly during the measurement (see section 12.2). For the connection of the serial interface see section 6.5.
  • Page 58 FLUXUS WD100, WD200 12 Data Logger and Transmission of Data 12.1.3 Settings of the Data Logger Select program branch Special Funct.\SYSTEM settings\Storing. It contains the following menu items: • start of the storing • ringbuffer • storage mode • storing of the totalizers •...
  • Page 59 12 Data Logger and Transmission of Data FLUXUS WD100, WD200 Storing of the signal amplitude If on is selected and the data logger is activated, the amplitude of the measured signal will Store Amplitude be stored together with the measured values. Press ENTER. >ON<...
  • Page 60: Transmission Of Data

    FLUXUS WD100, WD200 12 Data Logger and Transmission of Data The time at which the data logger memory will be full can be displayed during the measurement. All activated channels, to- talizers and other values will be considered. Press key during the measurement to scroll through the displays of the upper line.
  • Page 61 12 Data Logger and Transmission of Data FLUXUS WD100, WD200 12.2.4 Transmission Parameters • the transmitter sends CRLF-terminated ASCII • max. line length: 255 digits RS232 • default: 9600 bits/s, 8 data bits, even parity, 2 stop bits, protocol RTS/CTS (hardware, handshake) The transmission parameters of the RS232 interface can be changed: Enter HotCode 232-0-.
  • Page 62 Print Meas.Val. 12.2.7 Offline Transmission of Data with the Program FluxData The measurement data in the data logger are transmitted to a PC via the serial interface RS232 with the FLEXIM program FluxData. Settings in the program Start the program FluxData V3.0 or higher on the PC.
  • Page 63 12 Data Logger and Transmission of Data FLUXUS WD100, WD200 Transmission of Data Select the menu: DUT > Receive measuring values. Wait until the data are transmitted. Stop of the transmission of data Select the menu: File > Save. Select the series of measurement to be stored. Click on OK. Select the path on which the data should be stored.
  • Page 64 FLUXUS WD100, WD200 12 Data Logger and Transmission of Data 12.2.8 Structure of the Data The header is transmitted at the beginning of the measurement. The first 4 lines contain general information about the transmitter and the measurement. The following lines contain the parameters of each channel. Example: \DEVICE : XXXX -XXXXXXXX...
  • Page 65: Settings

    13 Settings FLUXUS WD100, WD200 Settings 13.1 Time and Date The transmitter has a battery-powered clock. 13.1.1 Time Select Special Funct.\SYSTEM settings\Set Clock. Press ENTER. SYSTEM settings↕ Set Clock The current time is displayed. Select ok to confirm the time or new to set the time. TIME 11:00 Press ENTER.
  • Page 66 FLUXUS WD100, WD200 13 Settings 13.2.1 Pipe Circumference Select on if the pipe circumference is to be entered instead of the pipe diameter in the pro- Pipe Circumfer. gram branch Parameter. Press ENTER. >ON< If on has been selected for Pipe Circumfer., the outer pipe diameter will nevertheless Outer Diameter be requested in the program branch Parameter.
  • Page 67 13 Settings FLUXUS WD100, WD200 13.2.5 Alarm State Indication Select on to display the alarm state during the measurement. SHOW RELAIS STAT Fur further information on the alarm outputs see section 15.5. >ON< 13.2.6 Units of Measurement It is possible to set the units of measurement for the length, temperature, pressure, density, kinematic viscosity, and sound speed: Select mm or inch as the unit of measurement for the length.
  • Page 68: Measurement Settings

    FLUXUS WD100, WD200 13 Settings 13.3 Measurement Settings Select Special Funct.\SYSTEM settings\Measuring. Press ENTER. SYSTEM settings↕ Measuring Note! The settings of the menu item Measuring will be stored at the end of the dialog. If the menu item is quit before the end of the dialog, the settings will not be effective. A lower limit for the flow velocity can be entered (see section 11.5).
  • Page 69: Superuser Mode

    14 SuperUser Mode FLUXUS WD100, WD200 SuperUser Mode The SuperUser mode offers the possibility of an advanced analysis of the signal and the measured values as well as the definition of additional parameters adapted to the measuring point, in order to achieve better measuring values or during experimental work.
  • Page 70 FLUXUS WD100, WD200 14 SuperUser Mode Example: profile bound for the laminar flow: 1 500 profile bound for the turbulent flow: 2 500 At Reynolds numbers < 1 500, the flow during the measurement is regarded as laminar for the calcu- lation of the physical quantity.
  • Page 71: Limit Of The Signal Amplification

    14 SuperUser Mode FLUXUS WD100, WD200 14.3 Limit of the Signal Amplification In order to prevent disturbing and/or pipe wall signals (e.g., if the pipe has run empty) from being interpreted as useful sig- nals, it is possible to define a max. signal amplification. If the signal amplification is greater than the max. signal amplifica- tion, •...
  • Page 72: Number Of Decimal Places Of The Totalizers

    FLUXUS WD100, WD200 14 SuperUser Mode 14.6 Number of Decimal Places of the Totalizers The values of the totalizers can be displayed with up to 11 places, e.g., 74890046.03. In the SuperUser mode, it is pos- sible to define the number of decimal places. Select Special Funct.\SYSTEM settings\Measuring\Miscellaneous.
  • Page 73: Display Of The Sum Of The Totalizers

    14 SuperUser Mode FLUXUS WD100, WD200 14.8 Display of the Sum of the Totalizers The sum of the totalizers for the two flow directions can be displayed in the upper line during the measurement. Select Special Funct.\SYSTEM settings\Measuring\Miscellaneous. Press ENTER until the menu item Show Q is displayed.
  • Page 74: Outputs

    FLUXUS WD100, WD200 15 Outputs Outputs If the transmitter is equipped with outputs, they have to be installed and activated before they can be used: • assign the physical quantity (source item) to be transmitted to the output and the properties of the signal •...
  • Page 75 15 Outputs FLUXUS WD100, WD200 15.1.1 Output Range During the configuration of an analog output, the output range is defined. Select a list item I1 Output range↕ or other range... to enter the output range manually. 4/20 mA If other range... has been selected, enter the values Output MIN and Output MAX. I1 Output MIN ↕...
  • Page 76 FLUXUS WD100, WD200 15 Outputs Tab. 15.3: Examples for the error output list item for the error output output signal I [ m A ] Error-value ↕ Minimum (4.0mA) Error-value ↕ I [ m A ] Hold last value Error-value ↕...
  • Page 77: Error Value Delay

    15 Outputs FLUXUS WD100, WD200 15.1.3 Function Test The function of the installed output can now be tested. Connect a multimeter with the installed output. Test of the analog output The current output is tested in the display. Enter a test value. It has to be within the output I1:Output Test range.
  • Page 78 FLUXUS WD100, WD200 15 Outputs 15.3.1 Measuring Range of the Analog Outputs After an analog output has been activated in the program branch Output Options, the measuring range of the source item has to be entered. Select sign if the sign of the measured values is to be considered for the output. Meas.Values Select absolut if the sign is not to be considered.
  • Page 79: Activation Of A Binary Output As A Pulse Output

    15 Outputs FLUXUS WD100, WD200 15.4 Activation of a Binary Output as a Pulse Output A pulse output is an integrating output which emits a pulse when the volume or the mass of the fluid which has passed the measuring point reaches a given value (Pulse Value). The integrated quantity is the selected physical quantity. Integra- tion is restarted as soon as a pulse is emitted.
  • Page 80 FLUXUS WD100, WD200 15 Outputs Tab. 15.4: Alarm properties alarm property setting description The alarm will switch if the measured value exceeds the upper limit. func (switching condition) The alarm will switch if the measured value falls below the lower limit. The alarm will switch if the flow direction changes (sign change of measured value).
  • Page 81: Behavior Of The Alarm Outputs

    15 Outputs FLUXUS WD100, WD200 If the switching condition is selected in the scroll list func, the limit of the output have to be defined: QUANT. switching condition: QUANT. Quantity Limit: Enter the limit of the totalizer. Press ENTER. 1.00 The alarm will switch if the measured value reaches the limit.
  • Page 82 FLUXUS WD100, WD200 15 Outputs 15.6.2 Reset and Initialization of the Alarms After an initialization, all alarm outputs will be initialized as follows: Tab. 15.5: Alarm state after an initialization func NON-HOLD mode NO Cont. Limit 0.00 Press key C three times during the measurement to set all alarm outputs to the idle state. Alarm outputs whose switching condition is still met will be activated again after 1 s.
  • Page 83: Deactivation Of The Outputs

    15 Outputs FLUXUS WD100, WD200 15.6.5 Indication of the Alarm State Note! There is no visual or acoustic indication of alarm output switching. After the configuration of the alarm outputs and during the measurement, the state of the alarms can be indicated. This function is activated in the program branch Special Funct.\SYSTEM settings\Dialogs/Menus.
  • Page 84: Troubleshooting

    A program code has been defined. Press key C and enter the program code. The backlight of the display does not work, but all other functions are available. The backlight is defective. This problem does not affect the other functions of the display. Send the transmitter to FLEXIM for repair.
  • Page 85: Selection Of The Measuring Point

    The flow is in the transition range between laminar and turbulent flow where flow measurement is difficult Calculate the Reynolds number of the flow at the measuring point with the program FluxFlow (free download: www.flexim.com). Contact FLEXIM. UMFLUXUS_F5WDV1-1EN, 2016-04-08...
  • Page 86: Large Deviations Of The Measured Values

    FLUXUS WD100, WD200 16 Troubleshooting 16.5 Large Deviations of the Measured Values The entered sound speed of the fluid is wrong A wrong sound speed can result in the ultrasonic signal that is reflected directly on the pipe wall being mistaken for the measuring signal that has passed through the fluid.
  • Page 87: A Menu Structure

    A Menu Structure FLUXUS WD100, WD200 Menu Structure INIT- resistant Program Branch Parameter main menu: selection of the program branch Parameter >PAR< mea opt sf Parameter input of the outer pipe diameter Outer Diameter 100.0 input of the pipe circumference Pipe Circumfer.
  • Page 88 FLUXUS WD100, WD200 A Menu Structure INIT- resistant Program Branch Measuring main menu: selection of the program branch Measuring par >MEA< opt sf Measuring input of the measuring point number Meas.Point No.: This display will only be indicated if Output Options\Store Meas.Data xxx (↑↓←...
  • Page 89 A Menu Structure FLUXUS WD100, WD200 INIT- resistant input of the error value delay, i.e. of the time interval after which the value en- Error-val. delay tered for the error output will be transmitted to the output if no valid measured values are available This display will only be indicated if Special Funct.\SYSTEM settings\ Dialogs/Menus\Error-val.
  • Page 90 FLUXUS WD100, WD200 A Menu Structure INIT- resistant SYSTEM settings\Set Clock selection of the displays for the input of the date and the time SYSTEM settings↕ Set Clock SYSTEM settings\Dialogs/Menus selection of the displays for the activation/deactivation or setting of the menu SYSTEM settings↕...
  • Page 91 A Menu Structure FLUXUS WD100, WD200 INIT- resistant selection of the unit of measurement for the kinematic viscosity Viscosity unit mm2/s >cSt< selection of the unit of measurement for the sound speed Soundspeed unit >[m/s]< [fps] SYSTEM settings\Measuring selection of the displays for the settings of the measurement SYSTEM settings↕...
  • Page 92 FLUXUS WD100, WD200 A Menu Structure INIT- resistant input of the offset Bad soundspeed range: 0...900 m/s offset: +321 m/s 0: the default value 300 m/s is used This display will only be indicated if the SuperUser mode is activated. activation of the overflow of the totalizers Quant.
  • Page 93 A Menu Structure FLUXUS WD100, WD200 INIT- resistant selection of the sample mode Storage mode • sample: storing and online transmission of the displayed measured value sample >AVERAGE< • average: storing and online transmission of the average of all measured val- ues of a storage interval setting of the storing behavior of the totalizers Quantity Storage...
  • Page 94 FLUXUS WD100, WD200 A Menu Structure INIT- resistant error message that there is a problem with the serial transmission of data SERIAL ERROR Print Meas.Val. display of the data transmission progress  ....Delete Meas.Val. selection of the displays for the deleting of stored measured values Special Funct.
  • Page 95: B Units Of Measurement

    B Units of Measurement FLUXUS WD100, WD200 Units of Measurement Length/roughness Temperature unit of measurement description unit of measurement description millimeter degree Celsius °C inch degree Fahrenheit inch °F Pressure unit of measurement description bar (absolute) bar(a) bar (relative) bar(g) pound per square inch (absolute) psi(a) pound per square inch (relative)
  • Page 96 FLUXUS WD100, WD200 B Units of Measurement Volumetric flow rate Volume (totalized) unit of measurement description unit of measurement cubic meter per day m3/d cubic meter per hour m3/h cubic meter per minute m3/min cubic meter per second m3/s 1000 cubic meters per hour km3/h milliliter per minute l or m3*...
  • Page 97 B Units of Measurement FLUXUS WD100, WD200 Mass flow rate Mass (totalized) unit of measurement description unit of measurement metric ton per hour metric ton per day kilogram per hour kg/h kilogram per minute kg/min kilogram per second kg/s gram per second pound per day lb/d pound per hour...
  • Page 98 FLUXUS WD100, WD200 B Units of Measurement Flow Nomogram (metrical) volumetric flow rate volumetric flow rate V o l u m e n f l u s s V o l u m e n f l u s s 1 0 0 1 0 0 1 0 0...
  • Page 99 B Units of Measurement FLUXUS WD100, WD200 Flow Nomogram (imperial) volumetric flow rate volumetric flow rate V o l u m e n f l u s s V o l u m e n f l u s s 1 0 0 1 0 0 1 0 0...
  • Page 100: C Reference

    The following tables provide assistance for the user. The accuracy of the data depends on the composition, temperature and processing of the material. FLEXIM does not assume liability for any inaccuracies. Sound Speed of Selected Pipe and Lining Materials at 20 °C The values of some of these materials are stored in the internal database of the transmitter.
  • Page 101 C Reference FLUXUS WD100, WD200 Typical Roughnesses of Pipes The values are based on experience and measurements. Material Absolute roughness [mm] drawn pipes of non-ferrous metal, glass, plastics and light metal 0…0.0015 drawn steel pipes 0.01…0.05 fine-planed, polished surface max. 0.01 planed surface 0.01…0.04 rough-planed surface...
  • Page 102 FLUXUS WD100, WD200 C Reference Properties of Water at 1 bar and at Saturation Pressure Fluid temperature Fluid pressure Sound speed Density Specific heat capacity* [°C] [bar] [m/s] [kg/m [kJ/kg/K 1.013 1402.9 999.8 4.219 1.013 1447.3 999.7 4.195 1.013 1482.3 998.2 4.184 1.013...
  • Page 103: D Declarations Of Conformity

    D Declarations of Conformity FLUXUS WD100, WD200 Declarations of Conformity UMFLUXUS_F5WDV1-1EN, 2016-04-08...
  • Page 104 FLUXUS WD100, WD200 D Declarations of Conformity UMFLUXUS_F5WDV1-1EN, 2016-04-08...

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