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Summary of Contents for ADB L-804
- Page 1 Users ManualUsers Manual L-804 Elevated Runway Airfield Lighting Guard Light Product Solutions Catalog Incandescent, Medium-Intensity ERGL 96A0218, Rev. X, www.adb-air.com...
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Page 2: Disclaimer / Standard Warranty
Storage precautions that must be followed. ADB reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim. -
Page 3: Liability
Use this equipment only as described in the manual. ADB cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its equipment. The equipment is designed and intended only for the purpose described in the manual. -
Page 4: Adb Bvba
This manual could contain technical inaccuracies or typographical errors. ADB BVBA reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB BVBA to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. -
Page 5: Table Of Contents
A.3 LED Product Guarantee ......................ii A.4 Standard Product Guarantee ..................... ii A.5 All Products ......................... ii A.6 Liability ..........................iii A.7 © ADB BVBA ......................... iv Safety ..................................1 1.1 HAZARD Icons used in the manual ....................1 1.1.1 Qualified Personnel ......................1 1.2 To use this equipment safely: .................... - Page 6 L-804 Elevated Runway Guard Light 96A0218 Rev. X 2.4.1 Maintenance Schedule ..................... 16 2.4.2 Replacing Lamp ......................16 2.4.3 Replacing Lens ......................17 2.4.4 Adjusting Vertical and Horizontal Settings ................17 2.5 Troubleshooting ........................18 2.6 Operation .......................... 19 2.6.1 Operation ........................19 2.7 Wiring Diagrams ........................
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Page 7: Safety
1.0 Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate. -
Page 8: To Use This Equipment Safely
L-804 Elevated Runway Guard Light 96A0218 Rev. X To use this equipment safely: 1.2 To use this equipment safely: WARNING Read installation instructions in their entirety before starting installation. • Become familiar with the general safety instructions in this section of the manual before installing, operating, maintaining or repairing this equipment. -
Page 9: Operation
• Verify that the moving equipment is rated to handle the weight. • When removing equipment from a shipping pallet, carefully balance and secure it using a safety strap. Failure to follow these instructions can result in death, serious injury, or equipment damage. © ADB bvba All Rights Reserved... -
Page 10: Action In The Event Of A System Or Component Malfunction
ARC FLASH AND ELECTRIC SHOCK HAZARD Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter. -
Page 11: L-804 / Ergl
Added lamp & PCB VA loads 3/15/05 31, Figure Added lens gasket part number 12/21/07 Pg 8-9, Added ICAO features, specs and parts 9/05/09 31, 33 Updated entire manual 4/27/15 12-13 updated torque info / drawings 7/14/16 © ADB bvba All Rights Reserved... -
Page 12: Product Introduction
96A0218 Rev. X Product Introduction 2.2 Product The L-804 Runway Guard Light is an elevated unidirectional flashing yellow light fixture that Introduction provides a distinctive warning to pilots that they are approaching a runway holding position and are about to enter an active runway. The RGL is also used in combination with L-852G... -
Page 13: Required Equipment
Table 1: Required Equipment Supplied WARNING Description Quantity L-804 runway guard light. Includes lamps, frangible column, and 2-pin L- 823 cordset, or a 4-pin cordset, or a 5-pin cordset with matching harness. Instruction manual 1 per order Table 2: Required Equipment Not Supplied... -
Page 14: Installation
Design and Installation Details for Airport Visual Aids for dimensional location of the elevated L-804 RGL. The L-804 RGL is designed to be installed on an L-867B light base housing using an L-867B heavy duty base plate that has been specifically designed per FAA specifications found in FAA AC 150/5345-46B to withstand the high bending moments induced on the elevated fixture. -
Page 15: Installing The L-867B Base
To install the L-804, perform the following procedure: Base 1. If using the current driven L-804, install the L-804 RGL assembly and frangible column, and connect the L-823 cordset supplied with the RGL to an L-830, 100 W/6.6 A isolation transformer. -
Page 16: Horizontal Aiming
L-804 Elevated Runway Guard Light 96A0218 Rev. X Installation 2.3.5.1 Horizontal Aiming NOTE: See Figure 5 and “Installing Coupling (Unmonitored)” on page 14 or “Installing Coupling (Monitored)” on page 14 before proceeding. Back out or remove the two hex head set screws that are in the side of the baseplate hub so that the coupling can be screwed into the hub. -
Page 17: Vertical Aiming
5.. NOTE: There are two set screws in the side of the hub. These set screws are used when the RGL is being aimed horizontally. © ADB bvba All Rights Reserved... - Page 18 L-804 Elevated Runway Guard Light 96A0218 Rev. X Installation Figure 3: Bolt Torque Values 26-in MAX 6 - Hex Bolts (660.4 mm) 9 - Indicator Pin for Vertical Setting 7 - Set Screw 2 - Set Screws 8 - Phillips...
- Page 19 1-L-804 Light Fixture 2-Special Heavy Duty Base Plate 5-Hex Set Screw 3-L-867B Light Base 4-Concrete 1. L-804 Light Fixture 3. L-867B Light Base 5. Hex Set Screw 2. Special Heavy Duty Base Plate 4. Concrete © ADB bvba All Rights Reserved...
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Page 20: Installing Coupling (Unmonitored)
See Figure 5. To install the coupling for the current driven unmonitored version, plug the L-830 transformer secondary cordset (2) into the 2-pin L-823 connector (1). Figure 5: L-804 Coupling (Monitored and Unmonitored Versions) L-823 Cordset (2-Pin) L-823 Cordset (2-, 4-,or 5-Pin) -
Page 21: Installing Coupling (Direct Lamp Access)
3. Tighten the lock nut. 4. Close and secure the electronics enclosure. Figure 6: Adjusting Photocell 1. Photocell 2. Photocell Window 3. Electronic Enclosure 4. Lock Nut 5. Gasket (63A1124) © ADB bvba All Rights Reserved... -
Page 22: Maintenance
This section provides maintenance information and procedures for the L-804 runway guard light. 2.4.1 Maintenance To keep the L-804 light operating efficiently, follow a preventive maintenance schedule. Refer Schedule to Table 4. Refer to FAA AC 150/5340-26 for more detailed information. -
Page 23: Replacing Lens
TOP on the bottom of the light fixture (7) when the lens door is closed. 2.4.4 Adjusting Vertical See installation procedure sections on vertical and horizontal aiming on pages 12 thru 14. and Horizontal Settings © ADB bvba All Rights Reserved... -
Page 24: Troubleshooting
If you cannot solve the problem with the information given here, contact your local ADB Airfield Solutions representative for help. NOTE: In case of failure of external controller, refer to the maintenance document for the controller. -
Page 25: Operation
Changing lamps with the power on is safe to do only on a voltage fed unit. Never change lamps on a current driven circuit without turning the associated regulator off first. WARNING Do not change lamps on a current driven unit with the CCR power on. © ADB bvba All Rights Reserved... -
Page 26: Wiring Diagrams
Wiring Diagrams 2.7 Wiring Diagrams This section provides wiring schematics for the Incandescent L-804 Runway Guard Light (RGL). See Figure 9 through Figure 12. Refer to Table 7 to locate a particular wiring schematic. For more information about part numbers, refer to the Parts section. - Page 27 Figure 9: L-804 RGL Current Driven 43A2364 © ADB bvba All Rights Reserved...
- Page 28 L-804 Elevated Runway Guard Light 96A0218 Rev. X Wiring Diagrams Figure 10: L-804 RGL Voltage Driven - Unmonitored - 43A2389 (1 of 2) © ADB bvba All Rights Reserved...
- Page 29 Figure 11: L-804 RGL Voltage Driven - Monitored - 43A2389 (2 of 2) © ADB bvba All Rights Reserved...
- Page 30 L-804 Elevated Runway Guard Light 96A0218 Rev. X Wiring Diagrams Figure 12: Direct Lamp Access © ADB bvba All Rights Reserved...
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Page 31: Parts
CCRs and not with thyristor type CCRs Complies with color and illumination of ICAO Annex 14, Vol. 1, 6th edition specifi cations for Runway Guard Lights. ICAO L-804 uses 150 W, 6.6 A lamps. Color not recognized by the FAA 1832RGL base plate is ordered and shipped separately. -
Page 32: Rgl Major Components
L-804 Elevated Runway Guard Light 96A0218 Rev. X RGL Major Components 3.2 RGL Major See Figure 13. Components NOTE: Only supplied parts are included in this parts list. To locate part numbers for parts required but not supplied, for example, the L-867B base plate, refer to Table 3. - Page 33 NOTE C: Wiring harness and cordset to be used on RGLs manufactured after November 1, 2000. NS: Not Shown. The L-867B heavy duty light base plate must be ordered separately. Figure 13: L-804 Runway Guard Light © ADB bvba All Rights Reserved...
- Page 34 L-804 Elevated Runway Guard Light 96A0218 Rev. X RGL Major Components Item Description Part Number Quantity Note Photo Cell 48A0089 Socket 49A0095 Gasket 63A1124 Reflector assembly 44A4791 Lens Lens, traffic signal yellow 63A0930 Lens, traffic signal red 63A0930-1 1 or 2...
- Page 35 NOTE B: Parts 44A4749 and 70A0427 are not interchangeable with individual parts 70A0557 and 70A0558. NOTE C: Wiring harness and cordset to be used on RGLs manufactured after November 1, 2000. NS: Not Shown. © ADB bvba All Rights Reserved...
- Page 36 L-804 Elevated Runway Guard Light 96A0218 Rev. X RGL Major Components © ADB bvba All Rights Reserved...
- Page 37 ADB Airfield Solutions Email: info@adb-air.com Suite 4 2820 Argentia Rd., Unit #2 110 High Street Mississauga, Ontario L5N 8G4 ADB Airfield Technologies Ltd. China Maidenhead Canada Room 901, 9F, Fang Heng Intl. Plaza Berkshire Tel: +1 (905) 331 6887 Building C, No. 6 Futong East Road,...
- Page 38 ADB Airfield Solutions LLC Leuvensesteenweg 585 977 Gahanna Parkway Columbus, OH 43230 B-1930 Zaventem Belgium Phone: +32 (2) 722.17.11 Tel: +1 (614) 861 1304 info.adb@adb-air.com Fax: +1 (614) 864 2069 www.adb-air.com Web: www.adb-air.com Email: adb-sales.us@adb-air.com © ADB bvba All Rights Reserved www.adb-air.com...
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