Burkert 8022 Operating Instructions Manual
Flow transmitter/pulse divider, from device version 2
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Summary of Contents for Burkert 8022
- Page 1 Type 8022 Flow Transmitter / Pulse divider Durchflusstransmitter / Impulsteiler Transmetteur de débit / Diviseur d’impulsions Operating Instructions (from device Version 2) Bedienungsanleitung (ab Geräte-Version 2) Manuel d‘utilisation (à partir de la version 2 de l'appareil)
- Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2011-2013 Operating Instructions 1309/2_EU-ML 00809506 Original DE...
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Page 3: Table Of Contents
Type 8022 Operating instructiOns ....................................3 symbols used ....................................... 3 1.1. 1.2. Definition of the term "device" ................................3 intenDeD use ........................................... 4 Basic safety instructiOns..................................5 general infOrmatiOn ...................................... 6 4.1. contact address ......................................6 Warranty ........................................... 6 4.2. information on the internet..................................6 4.3. DescriptiOn ..........................................7 intended application area ..................................7 5.1. 5.2. - Page 4 Type 8022 9.2. Operation as flow transmitter or pulse divider .........................14 9.2.1. Operation as a flow transmitter ..........................14 9.2.2. Operation as a pulse divider ..........................14 Operating levels......................................14 9.3. 9.3.1. Switching between the operating levels ......................15 main menu of the configuration level ............................16 9.4. 9.4.1. Unit – Setting the unit for the flow rate ......................16 9.4.2. InP (Input) – Setting the K factor of the fitting used ................17 9.4.3. Out (Output) – Setting the output signal ....................19 9.4.4. dAtA (Data) – U ploading and downloading the device settings ............20 maintenance, trOuBleshOOting ................................21 10. 10.1. maintenance work ....................................21 10.2. error messages ......................................21...
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Page 5: Operating Instructions
Type 8022 OperatingInstructions OperaTing insTrucTiOns The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily acces- sible to every user, and make these instructions available to every new owner of the device. 1.1. symbols used Caution! Warns of a possible danger! • Failure to observe this warning may result in a moderate or minor injury. notE Warns of damage to property! • Failure to observe the warning may result in damage to the device or the equipment. Indicates important additional information, tips and recommendations. refers to information in these operating instructions or in other documentation. → designates a procedure which you must carry out. 1.2. Definition of the term "device" In these instructions, the term "device" always refers to the flow transmitter or pulse divider Type 8022. English... -
Page 6: Intended Use
Type 8022 IntendedUse inTenDeD use use of this device that does not comply with the instructions could present risks to people, nearby installations and the environment. • The flow transmitter or pulse divider is an electronic module that is designed for use in industrial environments. The elec- tronic module must be associated to a Bürkert flow sensor. • Do not use the device outdoors. • Protect the device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of cli- matic conditions. • Use the device in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the operating instructions. • Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as careful operation and maintenance. • Only use the device as intended. → If exporting the device, observe any existing restrictions. English... -
Page 7: Basic Safety Instructions
Type 8022 BasicSafetyInstructions Basic safeTy insTrucTiOns These safety instructions do not make allowance for any • contingencies and events which may arise during the installation, operation and maintenance of the devices. • local safety regulations – the operator is responsible for observing these regulations, also with reference to the installation personnel. Various dangerous situations To avoid injury take care: • not to use the device in explosive atmospheres. • not to use the device in an environment incompatible with the materials it is made of. • not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step). • not to make any external or internal modifications to the device. • to prevent any unintentional power supply switch-on. • to ensure that installation and maintenance work are carried out by qualified, authorised personnel in possession of the appropriate tools. • to guarantee a defined or controlled restarting of the process, after a power supply interruption. • to use the device only if in perfect working order and in compliance with the instructions provided in the operating instructions. • to observe the general technical rules when installing and using the device. notE electrostatic sensitive components/modules! The device contains electronic components, which react sensitively to electrostatic discharge (ESD). Contact with electro- statically charged persons or objects is hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up. • Observe the requirements in accordance with EN 61340-5-1 and 5-2 to minimize/avoid the possibility of damage caused by a sudden electrostatic discharge! • Also, ensure that you do not touch electronic components when the power supply voltage is present! -
Page 8: General Information
Type 8022 GeneralInformation general infOrmaTiOn 4.1. contact address Germany Bürkert Fluid Control Systems Sales Center Christian-Bürkert-Str. 13-17 D-74653 Ingelfingen Tel. + 49 (0) 7940 - 10 91 111 Fax + 49 (0) 7940 - 10 91 448 E-mail: info@de.buerkert.com international Contact addresses can be found on the final pages of the printed operating instructions. And also on the Internet at: www.burkert.com 4.2. Warranty The warranty is only valid if the Type 8022 is used as intended in accordance with the specified application conditions. 4.3. information on the internet The operating instructions and data sheets for Type 8022 can be found on the Internet at: www.buerkert.com English... -
Page 9: Description
Type 8022 Description DescripTiOn 5.1. intended application area The flow transmitter / pulse divider Type 8022 is designed for use in industrial environments, in particular for the area of control technology. 5.2. general description The device type 8022 is an electronic module that, when it is combined with a flow sensor, converts into a flow rate the fluid velocity measured by the sensor. The electronic module may be fitted with a display and configuration unit. The electronic module may operate as a flow transmitter thanks to a 4-20 mA current output, or as a pulse divider. By default, it operates as a flow transmitter. The display and configuration unit makes it possible to: • change the operating mode into pulse divider. • configure the device. 5.3. combined sensor • The flow transmitter type 8022 must be combined to a Bürkert flow sensor of the following types: 8020 Low Power, 8030 Low Power or 8070 Low Power. • The pulse divider type 8022 can be combined to a flow sensor type 8020 with a pulse output, 8030 with a pulse output or 8070 with a pulse output. 5.4. functions notE the device is not tight when the display and configuration unit is removed. • Screw the cover with order code 670549 on the device as soon as the display and configuration unit is removed. The display and configuration unit is only required to indicate the flow rate or to configure the device type 8022. It can be removed after the settings have been made. -
Page 10: Description Of The Name Plate
Type 8022 Description 5.6. Description of the name plate Type of the device Voltage supply 8022 12-30V ... Version of the device 4-20mA/Pulse Vers. 2 Tamb -10°C — 60°C Ambient operating temperature S-N:2000 Conformity logo 00215644 Construction code W49MG Serial number Order code Type of outputs Fig. 1: Example of a 8022 name plate English... -
Page 11: Technical Data
Type 8022 TechnicalData Technical DaTa 6.1. conformity The device is approved by EC and conforms to the standards mentioned on the EC declaration of conformity. 6.2. Operating conditions Ambient temperature (operating) -10 °C...+60 °C Protection class IP65 according to EN 60529, the device being wired and the cable gland tightened or the female connector plugged-in and tightened Combined flow sensor • Flow transmitter 8022 • only Bürkert flow sensors types 8020 Low Power, 8030 Low Power or 8070 Low Power. • Pulse divider 8022 • any flow sensor 8020 with pulse output, 8030 with pulse output or 8070 with pulse output. 6.3. general technical data 6.3.1. mechanical data Dimensions 70 x 32 x 42,5 mm (L x l x H) Fastening • device without display and configuration unit • 1 M3 x 35 screw... -
Page 12: Assembly, Installation
Type 8022 Assembly,Installation assemBly, insTallaTiOn 7.1. assembly of Type 8022 Fig. 1 shows how Type 8022 is screwed to the sensor. notE for the fault-free operation of the type 8022 observe the following during installation: • When screwing to the sensor, ensure the seal is seated correctly. • Torque the screw to a value between 0.2 and 0.3 Nm, in order not to damage the housing. With a damaged housing, cor- rect operation cannot be guaranteed. Fig. 2: Installing Type 8022 on the sensor 7.2. electrical installation The electrical connection of the device is made on a terminal strip via cable gland, or an M12 male fixed connector. English... -
Page 13: Connection Of The Flow Transmitter
Type 8022 Assembly,Installation terminal assignment 12 - 30 V DC Fig. 3: Terminal assignment of a version with cable gland pin assignment 12 - 30 V DC Fig. 4: Pin assignment of the M12 male fixed connector → Wire the device following the possibilities described below. 7.2.1. connection of the flow transmitter 8022 12 - 30 V Dc 12 - 30 V Dc When operating as a flow transmitter, 4 - 20 ma the npn and pnp outputs have no function. -
Page 14: Commissioning
Type 8022 Assembly,Installation 8022 e.g. plc connection of the npn output 12 - 30 V Dc 8022 e.g. plc connection of the pnp output 12 - 30 V Dc Fig. 6: Connection of the NPN output or the PNP output of the pulse divider cOmmissiOning notE • Only power on the device when the cover is closed. • Switch off the device before removing the display and configuration unit. English... -
Page 15: Setting And Functions
Type 8022 SettingandFunctions seTTing anD funcTiOns 9.1. Display and control keys LC display Status display: with check mark = active without check mark = not active Unit of flow rate K factor Unit of output value Process Value Upper/Lower limit (High/Low) 4-character display Control keys: Keys for selection, input and confirmation (see chapter 9.1.1. Control key functions) Fig. 7: Display and control keys 9.1.1. control key functions The device is operated using two arrow keys and one ENTER key. Their function with regards to the operating level is described in the following table. Operating level (see chapter 9.3. Oper-... -
Page 16: Operation As Flow Transmitter Or Pulse Divider
Type 8022 SettingandFunctions 9.2. Operation as flow transmitter or pulse divider 9.2.1. Operation as a flow transmitter For operation as a flow transmitter, the device is connected in 2-wire mode. The frequency value of the sensor (e.g. Bürkert Types 8020 Low Power, 8030 Low Power, 8070 Low Power) is converted into a 4-20 mA signal. setting: → Set the K factor of the fitting used (see operating instructions of the fitting used). → Always set the K factor in the pulse/liter unit. → Associate the 4-20 mA signal with a flow rate range using the upper and lower limits. 9.2.2. Operation as a pulse divider For operation as a pulse divider, the device is connected in 3-wire mode. This operation makes it possible to send a pulse out on the NPN and PNP outputs each time the set volume has been counted. The frequency value of the sensor is thus converted via the K factor and the volume set for a pulse. setting: → Set the K factor of the fitting used (see operating instructions of the fitting used). → Set the volume for each pulse sent out on the NPN and PNP outputs. -
Page 17: Switching Between The Operating Levels
Type 8022 SettingandFunctions level 2: configuration level At this level, the settings for the device are made. Unit = s et the unit for the flow rate InP / Input = set the K factor of the fitting used Out / Output = set the output signal dAtA / Data = transfer of data from/to display and configuration unit End = e nd configuration Go back to Read level Fig. 9: Level 2: Define the settings 9.3.1. switching between the operating levels When the device is switched on, it is at the Read level. → Press and hold the ENTER key (3 seconds) to switch to the configuration level. → Confirm End in the main menu loop using the ENTER key to return to the Read level. level 1: read level level 2:... -
Page 18: Main Menu Of The Configuration Level
Type 8022 SettingandFunctions 9.4. main menu of the configuration level → Press and hold the ENTER key (3 s) to access the configuration level. The following settings are possible: Unit = set the unit for the flow rate, see chapter 9.4.1 InP / Input = set the K factor of the fitting used, see chapter 9.4.2 Out / Output = set the output signal, see chapter 9.4.3 dAtA / Data = transfer of data from/to the display and configuration unit, see chapter 9.4.4 Leaving the configuration level: End = e nd the settings and go back to the Read level by pressing the ENTER key when End is displayed. 9.4.1. Unit – setting the unit for the flow rate In this parameter, set the unit the measured flow rate is displayed in and in which the limits of the flow rate range associated to the 4-20 mA output are defined. When changing the unit (e.g. from liters to gallons), also change the current output limits. Setting in the parameter: Liters/second l / s Liters/minute... -
Page 19: Inp (Input) - Setting The K Factor Of The Fitting Used
Type 8022 SettingandFunctions 9.4.2. InP (Input) – setting the K factor of the fitting used → In this parameter, set the K factor of the fitting used, in pulses/liter. using a pre-set value (this function is not available on a “Version 1” device. Refer to the nameplate) When using a pre-set K factor, check that the factor indicated in the operating instructions of the fitting used is the same as the one displayed by the 8022. The K factors of the Bürkert sensors types 8020, 8030 and 8070 are pre-set within the 8022, for each form of the fitting S020, S030 or S070. → Choose the sensor type associated to the 8022, then, depending on the type of sensor : • Type 8020 – choose the fitting, material and DN • Type 8030 – choose the material and DN • Type 8070 – choose the DN The pre-set K factor is displayed. Directly setting the value of the k factor: In the FrEE parameter, directly enter the K factor of the fitting used. Observe the K factor given in the operating instructions of the fitting (e.g. of type S020, S030 or S070). After the set K factor has been confirmed using the ENTER key, the value in the FrEE parameter is overwritten. English... - Page 20 Type 8022 SettingandFunctions Setting in the parameter: This function is not available on a “Version 1” device. Refer to the nameplate Enter K factor Order of value input: 1. S elect the decimal point place (each time the key is pressed: one position to the left) 2. S et numerical values K factor, see operating instructions of the fitting used selection of paddle- wheel sensor Select fitting T-fitting Saddle Welding tab or fusion spigot Screw-on selection of paddle- wheel sensor Select material Metal (stainless steel or brass) PVDF selection of oval wheel sensor Select fitting diameter ** DN06 ** T he display depends on the selected sensor: Sensor 8020: DN15 ... DN400...
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Page 21: Out (Output) - Setting The Output Signal
Type 8022 SettingandFunctions 9.4.3. Out (Output) – setting the output signal In this parameter, define whether the device is to work as a flow transmitter or a pulse divider. setting as flow transmitter (4 - 20 mA): When changing the unit (e.g. from liters to gallons) the limit values for the current output are not converted automatically → Set the lower and upper limit values for the flow rate range associated to the 4-20 mA output, in the unit set within the UNIT parameter. The lower limit value is marked by an L (low) on the display and the upper limit value by an H (high). setting as pulse divider (PULS): → Set the volume, in the displayed unit, for each pulse emitted on the NPN and PNP outputs. Setting in the parameter: Status display changes to "active" select set the flow rate range * flow transmitter Lower limit value Upper limit value L = low H = high select pulse divider set the volume pro pulse, in the displayed unit * * Order of value input: 1. S elect the decimal point place... -
Page 22: Data (Data) - Uploading And Downloading The Device Settings
Type 8022 SettingandFunctions 9.4.4. dAtA (Data) – uploading and downloading the device settings This function is not available on a "Version 1" of the device. Refer to the name plate of the device. The parameter makes it possible to transfer the device settings from one device to another by means of the display and con- figuration unit. Access the parameter: transfer from the device to the display and configu- Cancel ration unit transfer from the display and configuration unit to rdy = d ata has been the device transferred Confirm Err = d ata transfer not possible Fig. 14: Data – Transfer of data from/to display and configuration unit upload (uPLd): When uploading, the device settings are transferred to the display and configuration unit. -
Page 23: Maintenance, Troubleshooting
Type 8022 Maintenance,Troubleshooting mainTenance, TrOuBleshOOTing 10.1. maintenance work The flow transmitter / pulse divider Type 8022 is maintenance-free when operated according to these operating instructions. 10.2. error messages Error messages are only displayed at the Read level. They are shown alternately (flashing) with the process value. error cause troubleshooting ERR1 Value cannot be displayed • Change the fow rate unit (e.g. value too high). (see chapter 9.4.1. Unit – Setting the unit for the flow rate). ERR2 Input frequency of sensor higher than 600 Hz. • Use a suitable sensor. ERR3 Calculated output current not within range of 4-20 • Correctly set the flow rate range associated to the mA or K factor = 0. 4-20 mA current output. • Use a different sensor and/or correctly set the K factor of the fitting used. ERR4 Limit values of the flow rate range associated to the Correctly set the values. 4-20 mA current output not correct (Low > High). -
Page 24: Spare Parts / Accessories
Type 8022 Spareparts/Accessories spare parTs / accessOries spare part /accessory Order code Display and configuration unit 562 876 Transparent cover, with screw and seal (for operating without display and configuration unit) 670 549 4-pin M12 female right-angle connector 784 301 4-pin M12 female connector moulded on 5-m long cable 918 038 Tab. 4: Ordering table of spare parts and accessories pacKaging anD TranspOrT notE transport damage! Inadequately protected equipment may be damaged during transport. • During transportation protect the device against moisture and dirt in shock-resistant packaging. • Do not allow the temperature to exceed or drop below the permitted storage temperature. sTOrage notE incorrect storage may damage the device. • Store the device in a dry and dust-free location! • Storage temperature. -20 … 65 °C. - Page 26 www.burkert.com...
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