Setup Menu ....12 NOTES: This guide provides the installer with instructions specific to Grundfos Universal Pump Controller (UPC- GEO). Please refer to your heat pump manufacturer’s instructions or IGSHPA guidelines for additional detailed flushing, purging, and installation information.
The UPC-GEO then provides a PWM signal to the variable speed Magna GEO 32-140 pump (or 0-10 VDC output for other pumps) and monitors the output signal from the Grundfos VFS flow sensor and pump. The UPC-GEO increases or decreases the pump speed based on the flow rate input into the controller and the actual flow rate of the system.
| Installation, Operating, and Maintenance Manual Rev. 05JUL2016 ΔT based control (Two immersion thermistors required) The UPC-GEO receives a 24VAC signal from the heat pump or thermostat for heating or cooling. The UPC-GEO then provides a PWM signal to the Magna GEO 32-140 pump (or 0-10 VDC output for other pumps) and moni- tors the temperatures provided from the EWT and LWT thermistors and the return signal from the pump.
All UPC-GEO kits include mounting hardware and a ten foot cable that allows the controller to be connected to the Grundfos Magna pump. This equipment should be installed and serviced by qualified personnel only.
GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | Wiring the Controller (Single Heat Pump -- Magna Geo Pump) WARNING: OPEN THE POWER SUPPLY DISCONNECT SWITCH AND SECURE IT IN AN OPEN POSITION PRIOR TO PERFORMING ELECTRICAL WORK. VERIFY THAT POWER HAS BEEN DISCONNECTED PRIOR TO WIRING THE CONTROLLER. FAILING TO SECURE THE ELECTRI- CAL SUPPLY COULD RESULT IN SERIOUS INJURY OR DEATH.
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However, it also a ects the operation of the Grundfos UPC-GEO variable speed pump controller. This document will address wiring for systems without an accessory terminal.
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GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | Field Supplied SPST Relay #1 SPST Relay #2 Relay(s)** From heat pump (230V coil) circuit board or transformer Pump Power Block Field Wiring (low voltage) Field Wiring (high voltage) Orange* Yellow* Red* Not all brands have the same wire colors for the pump power block.
| Installation, Operating, and Maintenance Manual Rev. 05JUL2016 Wiring the Controller (One Flow Center / Two Heat Pumps) WARNING: OPEN THE POWER SUPPLY DISCONNECT SWITCH AND SECURE IT IN AN OPEN POSITION PRIOR TO PERFORMING ELECTRICAL WORK. VERIFY THAT POWER HAS BEEN DISCONNECTED PRIOR TO WIRING THE CONTROLLER.
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GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | To/From Ground Loop 1-1/4” or 2” HDPE Panel mount NOTE: If 2”, a 1-1/4” to 2” version available coupling is required Flo-Link x 1” with factory MPT w/ tting wired controls. Flo-Link x 1-1/4” for PT Port*...
CAL SUPPLY COULD RESULT IN SERIOUS INJURY OR DEATH. THIS EQUIPMENT SHOULD BE INSTALLED AND SERVICED BY QUALIFIED PERSONNEL ONLY. NOTE: The Grundfos Magna3 (or other pump receiving 0-10 VDC output from this controller) must be powered independently. This controller is not designed to power the pump.
GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 11 Software version # Setup SETUP MENU 3.100 Quick Start Procedure 1) FLOW (or ∆T if MODE = ∆T) 1. Press and hold the center button to enter Setup Menu (Fig. 6). 2) SENSORS 3) MEDIA 2.
12 | Installation, Operating, and Maintenance Manual Rev. 05JUL2016 System Status SYSTEM STATUS Description Display NOTE: If system status display shows 1 PUMP RUNNING Magna GEO 32-140 is running pump(s) running, but heat pump is 2 PUMPS RUNNING Magna GEO 32-140 is running and relay not operating, check wiring vs.
SENSORS from the SETUP menu. Items 1) and 2) are provided 3) NONE [EWT Therm] for the various Grundfos Vortex Flow Sensors available including 4) NONE [LWT Therm] VFS 1-20, VFS 2-40, VFS 5-100, VFS 10-200, and VFS 20-400. Items 3) and 4) are provided for 10K thermistors.
Figure 15: Mode Setup stage operation. This mode requires the installation of a Grundfos NOTE: Menu item 6 is only avail- VFS sensor. ΔT mode provides pump control and feedback based on able for software version 3.0 and...
4) MODE: FLOW Grundfos Magna GEO variable speed pump. The 0-10 VDC setting 5) LOCKOUT: PARAM is used for Grundfos Magna3 or other pumps that require a 0-10 6) SIGNAL: PWM Figure 17: Output Setup VDC input signal. The mode is selected by moving the cursor to...
16 | Installation, Operating, and Maintenance Manual Rev. 05JUL2016 Troubleshooting Screen Color Action / Display Indication Possible Cause / Solution Blue backlight comes on for Blue backlight Any button is pressed 30 seconds when a button is pressed. Display = “RUNNING” Display = “1 PUMP”...
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GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 17 Troubleshooting (continued) Screen Color Action / Display Indication Possible Cause / Solution Magna GEO feedback signal “reports” to controller that motor has low voltage, but Incorrect power supplied to pump. Display = “LOWVOLT W”...
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OUT terminals (UPS26-99) and/or a “FLOW SETPOINT” warning. Bad relay on controller PCB. Replace controller. Check direction of flow arrow on Grundfos VFS Sensor/ Senor tube sensor tube body and re-plumb if mounted incorrectly. necessary. Plumbing disturbance in front of Sporadic flow rate display on con- Re-plumb to remove disturbance.
GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 19 Appendix A: Sensor Kit Descriptions The following information provides descriptions of currently available controller kits. Although both kits work well, there is an advantage to installing the flow and temperature kit, as the ability to directly read heat of extraction and heat of rejection makes start up and troubleshooting much easier.
Figure 20 provides several examples of From Loop thermistor to fitting assemblies. Grundfos VFS Sensor Installation Install the VFS sensor and flow tube by utilizing the 1” hose barb transition fittings. Allow 6-10” of 1” rubber hose in front of and behind the flow tube.
If the pump is powered on and off by an external relay, the contact material of the relay must be capable of higher in-rush currents. Grundfos recommends using a minimum 16 Amp relay for 230 VAC switched voltage, and a minimum of 250,000 electrical operation cycles at 4.0 Amps. A typical example is the Omron G7L general purpose relay.
GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 23 Appendix E: Controller Mounting Template SUGGESTED MOUNTING HOLE LOCATIONS 6" SUGGESTED MOUNTING HOLE LOCATIONS This document must be printed full-scale to properly mark the mounting-hole locations. The Page Scaling in the Print dialog box in Adobe Acrobat must be set to None. The 6-inch line can...
[0.63 1.26 1.89 2.52] Flow (U.S. GPM) [l/s] Pump Performance Curves Grundfos Magna GEO 32-140 Performance Curves (Single Pump) [149.2] The terminal box should be located in one of the following orientations: [134.3] [119.4] [104.5] [89.5] Pump operates in [74.6]...
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GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 25 Appendix F1: Pressurized Variable Speed Flow Center Submittals Dimensional Data WEIGHT Inches 13-1/4 10-3/16 8-1/2 9-7/16 4-3/4 12-1.2 3/8” DRIVE SOCKET 33.6 25.9 21.6 24.0 12.0 31.7 12.7 Fluid connections are Flo-Link™ double O-ring style. Transition fittings are not included with the flow center packaging.
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Engineer: Order Number: Additional Information: Technical Data Max. Fluid Temperature: 140°F [60°C] Circulators: Grundfos UPS26-99 & Magna GEO variable spd. (requires controller) Min. Fluid Temperature: 20°F [-7°C] Cabinet: High Impact Polystyrene plastic Max. Oper. Press.: 145 psi [1 Mpa] Insulation: CFC-free, polyurethane foam Min.
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GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 27 Appendix F1: Pressurized Variable Speed Flow Center Submittals Pump Power Curves Grundfos UPS26-99 Power Curves NOTES: The Magna GEO (variable speed) pump adjusts speed (when used with con- troller) to maintain flow rate or tempera- ture difference.
1.26 1.89 2.52] Flow (U.S. GPM) [l/s] The pump terminal Pump Performance Curves box should be located in one of the Grundfos Magna GEO 32-140 Performance Curves (Single Pump) following orienta- [149.2] tions: [134.3] [119.4] [104.5] [89.5] Pump operates in [74.6]...
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GEO-FLO UNIVERSAL PUMP CONTROLLER: UPC-GEO | 29 Appendix F2: Non-Pressurized Variable Speed Flow Center Submittals Dimensional Data 51.0 23.1 *Requires two Flo-Link™ (double O-ring) transition fittings. Typically, PE fusion or PVC glue fittings are used for the ground loop; a hose kit or PVC glue fitting is used for the heat pump connection.
32 | Installation, Operating, and Maintenance Manual Rev. 05JUL2016 Appendix G: Antifreeze Fluid Factors The UPC-GEO controller calculates Heat of Extraction (HE) and Heat of Rejection (HR) based upon the Media Configuration menu (Figure 14). The Media Configuration page allows setting the type and percentage of an- tifreeze used in the ground loop system.
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Added formula for HE/HR. Updated external relay recommendations based upon the latest Appendix C Grundfos communications. Added new appendix for information on HE/HR calculations Appendix F Reformatted manual to match other product IOMs. Replaced UP26-99 with UPS26-99 (pump upgrade).
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Installation, Operating, and Maintenance Manual Grundfos Universal Pump Controller: UPC-GEO www.geo-flo.com Members of ... Geo-Flo Products Corporation Main Number: 812-275-8513 905 Williams Park Drive Toll Free: 800-784-8069 Bedford, Indiana 47421, U.S.A. Fax: 888-477-8829 Geo-Flo Products Corporation is continually working to improve its products. As a result, the design and specifications of products in this catalog may change without notice and may not be as described herein.
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