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19
PARTS LIST
( Continued from
page 11 )
TROUBLESHOOTING
20
Problem
Will not vacuum or has poor
Dirty debris bag. Nozzle height set too high or too low. Hose kit cap
vacuum performance.
missing. Clogged nozzle or exhaust. Excessive quantity of debris.
Extremely hard wood. Dull or damaged chipper blade.
Poor chipping performance.
Engine stalls or labors when
Feeding branches into chipper too rapidly. Engine service may be
required.
chipping.
Loose or out of balance impeller or loose engine.
Abnormal vibration.
Engine will not start.
Throttle in off position. Out of gasoline. Bad or old gasoline.
Spark Plug wire disconnected. Dirty air cleaner.
Operator's bail not releasing clutch. Broken or out of adjustment
No self propelling.
clutch cable. Worn or broken clutch assembly. Bracket control
assembly (item 112) out of adjustment.
Self propelled drive will not
Clutch cable out of adjustment. Clutch not lubricated and is locked-
release.
up.
Engine is locked, will not
Debris locked in chipper blade, hopper or inside impeller. Engine
problem.
pull over.
Engine Service and Warranty
22.1
Contact your nearest engine manufacturer's authorized
servicing dealer.
R
ecord your machine model, serial number and
21
Serial Plate
date-of-purchase and where purchased
L
A
R
95
Model
L
A
p
Unit(Weight)
109
lbs.
Operator
Purchased
Purchase
Date
from
Part No. 890034
Item
Description
No.
86 Wheel With Sprocket A ss'y Cast ( 21, 94, 95, 96)
87 Chain 52 Pitch
88 Chain 40 Pitch
89 Washer Flat 5/16 (3/8 ID x 7/8 x 1 1/6)
90 Bolt Carriage 5/16 - 18 x 3/4
91 Washer Spring Lock 5/16
92 Nut Regular 5/16 - 18
93 Jackshaf t
94 Sprocket (per Assemby) (size # 65A 26) 26 Teeth
95 Screw Self Tap 1/4-14 x 3/4 (Per A ssembly)
96 Washer Lock External Tooth (Per A ssembly)
97 Jackshaf t Ass'y (incl. 93, 101, 102, 107, 108, 109)
98 Shield Muf fler TKDSP
99 Label Clutch
100 Label - Warning Guards
101 Bearing Plate
102 Bearing Ball (w ith Snap Ring)
103
104 Rod Bail Clutch
105
106
107 Sprocket - 17 Tooth
108 Sprocket - 8 Tooth
109 Roll Pin 3/16 Dia. x 1 1/4 Lg.
110 Locknut 5/16 - 18 Flange
111 Screw Cap 1/4-20 x 1-1/2 Hex
112 Bracket Control A ss'y (incl. 113, 114, 115)
113 Spring
114 Roll Pin 1/8" Dia. x 1 1/4 Lg.
115 Rod Clutch
116 Screw Cap 1/4-20 x 1" Lg.
117 Washer 1/4" Flat (5/16 ID x 3/4 Od x 1/16)
118 Guard Chain A ss'y TKDSP
119 Clip - Clutch Cable
120
121 Clutch Double Release
122
123 Label Read Ow ner's Manual
Before Requesting Service Review These Suggestions
Possible Cause
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983
Serial No.
Engine Power
kg
kW
KD511SP
Part No.
890242
890239
900323
*8171003
*8024039
*8177011
*8142002
900320
890238
800505
*8181007
890197
890190
830503
900327
900317
900321
900970
900303
900302
*8195166
850164
900221
900136
*9195106
900208
*8041006
*8171002
890231
900999
900307
890301
Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
Check for hose kit cap. Unclog nozzle or exhaust (see page 5).
Allow air to feed with debris.
Avoid extremely hard wood. Sharpen or replace chipper blade (see
page 8).
Feed branches at a slower rate. Service engine.
Check impeller and replace if required. Check Engine.
Check stop switches, throttle, and gasoline. Connect spark plug wire.
Clean or replace air cleaner. Or contact a qualified service person.
Adjust clutch cable. Adjust bracket control assembly. Replace any
worn or damaged or malfunctioning parts.
Adjust clutch cable. See page 9 Clutch Adjustment. Oil clutch.
See page 5, Clearing a clogged chipper hopper. Contact an engine
servicing dealer for engine problems.
22
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
rpm
-1
min
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number that are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
1803 S.W. Jefferson Street Lee's Summit, MO 64082 / USA
PHONE: 816-524-9666
Page 12 of 12
TKD511SP
Qty.
Qty.
Part No.
2
890242
2
2
890239
2
1
900323
1
4
*8171003
4
4
*8024039
4
4
*8177011
4
4
*8142002
4
1
900320
1
1
890238
1
5
800505
5
5
*8181007
5
1
890197
1
1
890190
1
1
830503
1
1
900327
1
2
900317
2
2
900321
2
1
900970
1
1
900303
1
2
900302
2
4
*8195166
4
5
850164
5
8041008
2
1
900221
1
1
900136
1
1
*9195106
1
1
900208
1
2
*8041006
2
4
*8171002
4
1
890195
1
1
900999
1
1
900307
1
1
890301
1
Solution
WARRANTY PROCEDURE
FAX: 816-524-6983
WEBSITE: www.billygoat.com
Form No. F101000A
* Denotes
standard
hardware
item that
may be
purchased
locally.
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