Troubleshooting; Warranty Procedure - Billy Goat KD510SP, TKD510SP Operator Owner's Manual

Item
No.
86
87
19
88
89
PARTS LIST
90
91
( Continued from 92
93
page 11 )
94
95
96
97
98
99
100 Label - Warning Guards
101 Bearing Plate
102 Bearing Ball (with Snap Ring)
103
104 Rod Bail Clutch
105
106
107 Sprocket - 17 Tooth
108 Sprocket - 8 Tooth
109 Roll Pin 3/16 Dia. x 1 1/4 Lg.
110 Locknut 5/16 - 18 Flange
111
112 Bracket Control Ass'y (incl. 113, 114, 115)
113 Spring
114 Roll Pin 1/8" Dia. x 1 1/4 Lg.
115 Rod Clutch
116 Screw Cap 1/4-20 x 1" Lg.
117 Washer 1/4" Flat (5/16 ID x 3/4 Od x 1/16)
118 Guard Chain Ass'y TKDSP
119 Clip - Clutch Cable
120
121 Clutch Double Release
122
123 Label Read Owner's Manual

TROUBLESHOOTING

20
Problem
Will not vacuum or has poor Dirty debris bag. Nozzle height set too high or too low. Hose kit cap
vacuum performance. missing. Clogged nozzle or exhaust. Excessive quantity of debris.
Poor chipping performance. Extremely hard wood. Dull or damaged chipper blade.
Feeding branches into chipper too rapidly. Engine service may be
Engine stalls or labors when
chipping. required.
Loose or out of balance impeller or loose engine.
Abnormal vibration.
Engine will not start.
Throttle in off position. Out of gasoline. Bad or old gasoline.
Spark Plug wire disconnected. Dirty air cleaner.
No self propelling. Operator's bail not releasing clutch. Broken or out of adjustment
clutch cable. Worn or broken clutch assembly. Bracket control
assembly (item 112) out of adjustment.
Self propelled drive will not Clutch cable out of adjustment. Clutch not lubricated and is locked-
release. up.
Engine is locked, will not Debris locked in chipper blade, hopper or inside impeller. Engine
pull over. problem.
Engine Service and Warranty
22.1 22.1 22.1
22.1 22.1
Contact your nearest engine manufacturer's autho-
rized servicing dealer.
R ecord your machine model, serial number
21 21 21 21 Serial Plate
21
and date-of-purchase and where purchased
L
A
R
97
Model
L
A Unit(Weight)
p
109
lbs.
Operator
Purchase Purchased
Date from
Part No. 890424
Description
Wheel With Sprocket Ass'y Cast ( 21, 94, 95, 96)
Chain 52 Pitch
Chain 40 Pitch
Washer Flat 5/16 (3/8 ID x 7/8 x 1 1/6)
Bolt Carriage 5/16 - 18 x 3/4
Washer Spring Lock 5/16
Nut Regular 5/16 - 18
Jackshaft
Sprocket (per Assemby) (size # 65A26) 26 Teeth
Screw Self Tap 1/4-14 x 3/4 (Per Assembly)
Washer Lock External Tooth (Per Assembly)
Jackshaft Ass'y (incl. 93, 101, 102, 107, 108, 109)
Shield Muffler TKDSP
Label Clutch
Before Requesting Service Review These Suggestions
Possible Cause
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983
Serial No.
Engine Power
kg kW rpm
min
Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
Check for hose kit cap. Unclog nozzle or exhaust (see page 5).
Allow air to feed with debris.
Avoid extremely hard wood. Sharpen or replace chipper blade (see
page 8).
Feed branches at a slower rate. Service engine.
Check impeller and replace if required. Check Engine.
Check stop switches, throttle, and gasoline. Connect spark plug wire.
Clean or replace air cleaner. Or contact a qualified service person.
Adjust clutch cable. Adjust bracket control assembly. Replace any
worn or damaged or malfunctioning parts.
Adjust clutch cable. See page 9 Clutch Adjustment. Oil clutch.
See page 5, Clearing a clogged chipper hopper. Contact an engine
servicing dealer for engine problems.
22 22 22 22
22
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
P.O. BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA
R
PHONE: 816-524-9666 FAX: 816-524-6983
Page 12 of 12
KD510SP Part TKD510SP
No. Qty. No.
890242 2 890242
890239 2 890239
900323 1 900323
*8171003 4 *8171003
*8024039 4 *8024039
*8177011 4 *8177011
*8142002 4 *8142002
900320 1 900320
890238 1 890238
800505 5 800505
*8181007 5 *8181007
890197 1 890197
890190 1 890190
830503 1 830503
900327 1 900327
900317 2 900317
900321 2 900321
900970 1 900970
900303 1 900303
900302 2 900302
*8195166 4 *8195166
850164 5 850164
900221 1 900221
900136 1 900136
*9195106 1 *9195106
900208 1 900208
*8041006 2 *8041006
*8171002 4 *8171002
890231 1 890195
900999 1 900999
900307 1 900307
890301 1 890301
Solution

WARRANTY PROCEDURE

Form No. F011398A
Part
Qty.
2
2
1
4
4
4
4
1
1
5
5
1
1
1
1
2
2
1
1
2
4
5
1
1
1
1
2
4
1
1
1
1