GOK BC-1 Series Assembly And Operating Manual
Overfill prevention device
Hide thumbs
Also See for BC-1 Series:
- Assembly instructions (2 pages) ,
- Assembly and operating manual (120 pages)
Table of Contents
Advertisement
Quick Links
Assembly and operating manual
Overfill prevention device type BC-1
for monitoring tanks with liquid media as an alarm equipment during filling
CONTENTS
ABOUT THE MANUAL ............................................................................................................................. 2
GENERAL PRODUCT INFORMATION .................................................................................................... 2
APPROVAL .............................................................................................................................................. 2
SAFETY ADVICE ..................................................................................................................................... 2
PRODUCT-RELATED SAFETY ADVICE ................................................................................................. 3
INTENDED USE ...................................................................................................................................... 3
INAPPROPRIATE USE ............................................................................................................................ 4
USER QUALIFICATION ........................................................................................................................... 4
ADVANTAGES AND EQUIPMENT .......................................................................................................... 4
INFORMATION FOR THE PLANT OPERATOR ....................................................................................... 4
DESIGN ................................................................................................................................................... 4
ASSEMBLY .............................................................................................................................................. 4
CALCULATION OPTION FOR THE ADJUSTING DIMENSION X ............................................................ 7
ELECTRIC CONNECTION ....................................................................................................................... 8
START-UP ............................................................................................................................................. 11
OPERATION .......................................................................................................................................... 12
FUNCTION CHECK ............................................................................................................................... 12
ERROR MESSAGE/MEANING .............................................................................................................. 12
RESTORATION ..................................................................................................................................... 13
MAINTENANCE ..................................................................................................................................... 13
DISPOSAL ............................................................................................................................................. 13
TECHNICAL DATA ................................................................................................................................ 14
WARRANTY .......................................................................................................................................... 14
TECHNICAL CHANGES ........................................................................................................................ 14
Version 06.2016
Translation of the original operating instructions / part no. 308 393 _15 700 71 a
Advertisement
Table of Contents
Related Manuals for GOK BC-1 Series
Summary of Contents for GOK BC-1 Series
-
Page 1: Table Of Contents
Assembly and operating manual Overfill prevention device type BC-1 for monitoring tanks with liquid media as an alarm equipment during filling CONTENTS ABOUT THE MANUAL ..........................2 GENERAL PRODUCT INFORMATION ....................2 APPROVAL .............................. 2 SAFETY ADVICE ............................. 2 PRODUCT-RELATED SAFETY ADVICE ....................3 INTENDED USE ............................ -
Page 2: About The Manual
Overfill prevention divice type BC-1 ABOUT THE MANUAL • This manual is part of the product. • This manual must be observed and handed over to the operator to ensure that the component operates as intended and to comply with the warranty terms. •... -
Page 3: Product-Related Safety Advice
• Vegetable oil You will find a list of operating media with descriptions, the relevant standards and the country in which they are used in the Internet at www.gok-online.de/de/downloads/technische-dokumentation. Place of operation May not be used in potentially explosive areas! Can cause an explosion or serious injuries. -
Page 4: Inappropriate Use
Overfill prevention divice type BC-1 INAPPROPRIATE USE All uses exceeding the concept of intended use: • e.g. operation with different operating media • operation with inflammable operating media of categories 1, 2 or 3 with a flash point 55°C < •... -
Page 5: Assembly
Overfill prevention divice type BC-1 ASSEMBLY Before assembly, check that the product is complete and has not suffered any damage during transport. In Germany, the assembly of the BC-1 overfill prevention divice is to be carried out: • for water-endangering substances by a company specialised in terms of water law •... - Page 6 Overfill prevention divice type BC-1 ASSEMBLY OF THE PROBE Adjusting dimension X The adjusting dimension X is the distance between the reference edge between the dome cover or screw-in unit and the marking ring on the protective cover of the sensor at the lower end of the probe.
-
Page 7: Calculation Option For The Adjusting Dimension X
Overfill prevention divice type BC-1 CALCULATION OPTION FOR THE ADJUSTING DIMENSION X a = dimension a= H - L H = height or diameter of the tank b = tank wall thickness = height bushing or threaded flange 1. Maximum volumetric flow rate of the booster pump of the road tanker l/min 2. -
Page 8: Electric Connection
Overfill prevention divice type BC-1 Assembly insert After having DETERMINED THE ADJUSTING DIMENSION X, the insert must be locked. The insert is used to fasten the probe within the tank. The insert has locking screws which secure the probe tube against moving. Manually screw-in and fasten the insert using a gasket or sealing materials. - Page 9 Overfill prevention divice type BC-1 Unplug the device if it is not in use and when it is being cleaned! Can result in short circuit or electric shock. Do not open the housing when the device is connected to the power supply! Do not use cleaning agents to clean the device! Use only a dry cloth to clean the device! Damaged or destroyed insulation!
- Page 10 Overfill prevention divice type BC-1 Indicator type BC-1-4 - Sectional View Connection of the Outputs and the Potential-Free Relay Contacts on the Indicator The indicator has 3 potential-free relay contacts. The outputs Alarm 1 and Alarm 2 are intended for the actuation of external alarm units (for the connection of the signalling or control devices of the overfill prevention divice).
-
Page 11: Start-Up
Overfill prevention divice type BC-1 Notice for Switzerland For shut-off devices and booster pumps in Switzerland, the following must be observed: These devices are, depending on the plant, very different and may not be specified universally. In particular, the plant owner must install a suitable shut-off device which is automatically controlled by the special filling protector (e.g. -
Page 12: Operation
Overfill prevention divice type BC-1 OPERATION The indicator must indicate the monitoring mode constantly via the green LED Betrieb [Operation]. During a filling of the tank, an alarm is indicated via the red LED Alarm, the integrated buzzer, and any connected external alarm units when the response level is reached (according to the adjusting dimension X of the probe) so that the filling procedure can be ended on time. -
Page 13: Restoration
Overfill prevention divice type BC-1 RESTORATION If the actions described in TROUBLESHOOTING do not lead to a proper restart and if there is no dimensioning problem, the product must be sent to the manufacturer to be checked. Our warranty does not apply in cases of unauthorised interference. In case of a constant alarm indication without the probe part coming into contact with liquid, check the connection lines and signal and probe part for disconnection or short circuit and re- assemble if necessary. -
Page 14: Technical Data
Overfill prevention divice type BC-1 TECHNICAL DATA Indicator Supply voltage 230V AC; 50-60Hz Power consumption 4.5VA Voltage tolerance +10% / -15% Protection type IP 30 or IP 65 acc. to EN 60529 Housing Polyester or polycarbonate Dimensions H x W x D Type BC-1-1 200 x 120 x 58mm Type BC-1-2... - Page 15 I hereby confirm that the Overfill prevention divice type BC-1 following safety equipment was GOK device no.: installed correctly: in accordance with the applicable assembly and operating manual. After ASSEMBLY, the safety equipment underwent the start-up and a FUNCTION CHECK. Upon start-up, the safety equipment operated properly.
- Page 16 Overfill prevention divice type BC-1 Installation certificate – page 2 The proper installation of the overfill prevention divice BC-1 in accordance with the applicable assembly and operating manual is certified. After assembly, the device underwent a FUNCTION CHECK prior to start-up. Upon start-up, the overfill prevention divice worked without malfunctions and defects.
Need help?
Do you have a question about the BC-1 Series and is the answer not in the manual?
Questions and answers