Table of Contents
Advertisement
Quick Links
Instruction Manual
D104331X012
Fisher
easy-Drive
™
Contents
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the easy-Drive 200L. Do not
install, operate, or maintain an easy-Drive 200L without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your
Description
The easy-Drive 200L is a compact, rugged electric actuator designed primarily for high-pressure throttling
applications. This actuator is ideal for use on pressure and flow control applications.
Specifications
Table 1 lists specifications for the easy-Drive 200L. Some of the specifications for a given actuator as it originally comes
from the factory are stamped on a nameplate located on the lower actuator enclosure.
www.Fisher.com
™
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . .
200L
Figure 1. Fisher easy-Drive 200L
1
1
1
1
3
3
4
4
6
11
11
11
12
13
13
15
17
18
X1520-1
18
21
21
21
23
29
Emerson sales office
easy-Drive 200L
before proceeding.
December 2018
Advertisement
Table of Contents
Related Manuals for Fisher easy-Drive 200L
Summary of Contents for Fisher easy-Drive 200L
-
Page 1: Table Of Contents
This actuator is ideal for use on pressure and flow control applications. Specifications Table 1 lists specifications for the easy-Drive 200L. Some of the specifications for a given actuator as it originally comes from the factory are stamped on a nameplate located on the lower actuator enclosure. - Page 2 Instruction Manual easy-Drive 200L December 2018 D104331X012 Table 1. Specifications Available Actuator Configurations Average Thrust 2446 N•m (550 lbSf) Positioning Nominal Stroke Speed Power Requirements 3.9 mm/s (0.15 inch/s) at 24 VDC 9-30VDC, minimum 4 amp power supply required 2.2 mm/s (0.09 inch/s) at 12 VDC...
-
Page 3: Educational Services
Instruction Manual easy-Drive 200L D104331X012 December 2018 Educational Services For information on available courses for the easy-Drive 200L, as well as a variety of other products, contact: Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com emerson.com/fishervalvetraining... -
Page 4: Special Instructions For "Safe Use" And Installations In Hazardous Locations
December 2018 D104331X012 1. The easy-Drive 200L can be installed in any position, but normally the actuator is vertical above the valve. Install the valve per the manufactuer's guidelines and per any applicable local, regional, and national piping codes. 2. For explosion-proof applications, install rigid metal conduit and seal no more than 457mm (18in) from the actuator. - Page 5 2. Push the valve stem down away from the actuator to the closed position for push down to close valves. 3. Mount the easy-Drive 200L to the mounting kit designed and supplied by the user. a. Utilizing the wrench flats on the actuator yoke tighten the actuator yoke locknut to 205 NSm (151lbSft).
-
Page 6: Startup Overview
Instruction Manual easy-Drive 200L December 2018 D104331X012 Startup Overview Figure 2. Flowchart PREPARE PER INSTRUCTIONS IN INSTALLATION SECTION ON/OFF POSITIONING POSITIONING OR ON/OFF? WIRE PER DIAGRAM FOR 4-20 mA WIRE PER DIAGRAM FOR ON/OFF FIRST TIME USING Modbus? CONNECT VIA Modbus TO VALVE AND... - Page 7 Instruction Manual easy-Drive 200L D104331X012 December 2018 Figure 3. Fisher easy-Drive 200L Wiring Diagram GEN 2 CONTROLLER FIELD WIRING CONNECTIONS POWER AND CONTROL TERMINAL MOTOR / GEARBOX ASSY GE47302-7 TOP VIEW CONTROLLER Power Requirements Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the application.
- Page 8 Instruction Manual easy-Drive 200L December 2018 D104331X012 Figure 4. Wiring - Analog Input Figure 5. Wiring - Dual Dry Contact...
- Page 9 Instruction Manual easy-Drive 200L D104331X012 December 2018 Figure 6. Wiring - Single Dry Contact Figure 7. Wiring - Modbus Input...
- Page 10 Instruction Manual easy-Drive 200L December 2018 D104331X012 Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0) Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1) 10V, 25 mA max...
-
Page 11: Configuration
All configuration within the actuator is done by setting values in Modbus registers. Configuration software, providing a visual interface to the registers, is available through your Emerson sales office or at www.fisher.com/easydrive. Control and monitoring can be done using any Modbus master (flow computer, PLC, PC). -
Page 12: Connecting Using The Fisher Easy-Drive Configuration Software
1 stop bit, MSB. Press the AUTO button in the upper left corner to connect to the valve. Use the Fisher easyDrive configuration software (figure 10) to make the desired changes, or register values may be changed to allow different functionality. -
Page 13: Initial Setup
When using the easy-Drive Configuration Tool, clicking on the “Control Method” box will create a drop down menu as shown. Select the desired control source; the selection will turn yellow. A box with Pending Changes will appear showing all changes. Press “APPLY” to confirm the change(s). Figure 12. Fisher easy-Drive Configuration Software Calibration Instructions WARNING To avoid personal injury or property damage, be aware that the valve will move during the calibration cycle. - Page 14 Should actual travel not equal the expected travel you will receive a span calibration failure alert. See figure 13. Ensure valve type is selected correctly. It may be necessary to re-couple the valve actuator assembly. Figure 13. Fisher easy-Drive Configuration Software Span Calibration without the use of Modbus 1.
- Page 15 3. Set the 4-20 mA signal to the desired value for when the valve is to be closed. 4. Enter this value into the Calibrated mA Signal text box and press Next Figure 14. Fisher easy-Drive Configuration Software 5. Set the 4-20 mA signal to the desired value for when the valve is to be open.
-
Page 16: Operational Verification
Instruction Manual easy-Drive 200L December 2018 D104331X012 Figure 15. Fisher easy-Drive Configuration Software 7. If the Close and Open values are as expected, press Confirm to accept these values. If not, press Cancel to restart the process. Note The value of the 4-20 mA signal must have at least 4mA difference between the close and open signals. A differential less than that amount will cause the actuator to reject the calibration and use the previous values. -
Page 17: Troubleshooting
Instruction Manual easy-Drive 200L D104331X012 December 2018 1. Before turning on power to the unit, be sure that a closed signal is being commanded to the unit. D Single DryContact: contact is open. D Dual Dry Contact: Contact closed across pins COMMON and CLOSE. -
Page 18: Maintenance
Instruction Manual easy-Drive 200L December 2018 D104331X012 e. Check the value of the analog input in register 40026 If this register shows 0, the 4-20 mA may be wired backwards. Swap wire and attempt again. 3. Diagnostics show a Motor Stall Fault. - Page 19 Instruction Manual easy-Drive 200L D104331X012 December 2018 2. Move the actuator off the seat before disassembling the valve and actuator. CAUTION The following steps are intended to prevent damage to the valve during the removal of the yoke and actuator.
- Page 20 Instruction Manual easy-Drive 200L December 2018 D104331X012 Figure 17. Fisher easy-Drive 200L Actuator Exploded View APPLY LUB GE94736-A...
-
Page 21: Parts Ordering
200L D104331X012 December 2018 Parts Ordering Each easy-Drive 200L actuator is assigned a serial number, which can be found on the nameplate. Refer to the number when contacting your Emerson sales office for assistance or when ordering replacement parts. - Page 22 Instruction Manual easy-Drive 200L December 2018 D104331X012 Figure 18. Fisher easy-Drive 200L Actuator Assembly 13 mm 13 mm 11/16 inch 1 1/2 inch 2 inch 1 1/2 inch GE94736_ex...
-
Page 23: Appendix A - Modbus
Instruction Manual easy-Drive 200L D104331X012 December 2018 Appendix A - Modbus A.1 Register Summary Table 3. easy-Drive 200L Modbus Map Type Name MB Register Default Values Notes Modbus command value with one implied decimal place (1000=100.0%). R/W at all times but only used in... - Page 24 Instruction Manual easy-Drive 200L December 2018 D104331X012 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes unit16 Latch Close State 40029 0 - 1 Normally closed latch state unit16 RESERVED 40030 unit16 RESERVED 40031 unit16...
- Page 25 Instruction Manual easy-Drive 200L D104331X012 December 2018 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes Minimum percentage signal change to elicit a movement response based upon end position of last movement. For example, if the previous command Deadband resulted in the actuator moving to 31.2% of travel and...
- Page 26 Instruction Manual easy-Drive 200L December 2018 D104331X012 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes unit16 Modbus address 40074 1-247 Slave Address of the actuator 4=4800 baud, 5=9600 baud (default), 6=19200 baud, unit16 Baud Rate...
- Page 27 Instruction Manual easy-Drive 200L D104331X012 December 2018 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes 0-4,294,967, Seconds since January 1, 2000, unit32 PCB test date 40132, 40133 R/W* Board Supplier Functional Test Date 0-4,294,967,...
- Page 28 Instruction Manual easy-Drive 200L December 2018 D104331X012 Table 4. Diagnostic Fault Flags Hex Value Bit Mask Description Value Definition A memory fault has occurred and the actuator has Fault in N.V. Memory – system has restored 0x8000 1000 0000 0000 0000 32768 been restored to factory defaults.
-
Page 29: Appendix B - Certificate Of Conformance
Instruction Manual easy-Drive 200L D104331X012 December 2018 Appendix B - Certificate of Conformance -continued-... - Page 30 Instruction Manual easy-Drive 200L December 2018 D104331X012 Appendix B - Certificate of Conformance (cont.)
- Page 31 Instruction Manual easy-Drive 200L D104331X012 December 2018...
- Page 32 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher and easy-Drive are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.