Moons' M2 Series Quick Setup Manual Manual

Moons' M2 Series Quick Setup Manual Manual

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M2 Series AC Servo System
Quick Setup Guide Manual
SHANGHAI AMP & MOONS'AUTOMATION CO.,LTD.
Rev. 1.0
9/21/2015

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Summary of Contents for Moons' M2 Series

  • Page 1 M2 Series AC Servo System Quick Setup Guide Manual SHANGHAI AMP & MOONS’AUTOMATION CO.,LTD. Rev. 1.0 9/21/2015...
  • Page 2 Make sure both the drive and the motor connect to a class 3 ground. Please ensure grounding wires are securely connected when power up. Standards Compliance The M2 Series AC servo drive has been designed according to standards: * Electromagnetic compatibility * Electrical Safety: Low voltage directive...
  • Page 3: Table Of Contents

    M2 Quick Setup Guide Manaul Contens 1 Product Description ..............5 1.1 Unpacking Check ................5 1.2 Servo Drive Model Introduction ............5 1.2.1 Drive Name Plate Description ..............5 1.2.2 Drive Model Description ................5 1.3 Servo Motor Model Introduction ............6 1.3.1 Motor Name Plate Description ..............6 1.3.2 Motor Model Description .................6 1.4 Servo Drive and Servo Motor Combinations ........
  • Page 4 M2 Quick Setup Guide Manaul 3.7.1 Input and Output Interface Diagram ............16 3.7.2 Signals Description of Connector CN2 ..........17 3.7.2.1 The Layout of CN1 Connector ............17 3.7.2.2 Input Signals ..................17 3.7.2.3 Output Signals ..................19 3.7.3 Encoder Feedback Ouput ..............19 3.7.3.1 A/B/Z Wiring Method ................
  • Page 5: Product Description

    Model No. Input/Output Voltage Phase Rated Current Frequency Rated Power 1.2.2 Drive Model Description M2DV - □ □ □ 2 □ If Applicable M2 Series AC Servo Drive Communication Configuration Description Communication Type Basic Type - - - Current Continuous...
  • Page 6: Servo Motor Model Introduction

    M2 Quick Setup Guide Manaul 1.3 Servo Motor Model Introduction 1.3.1 Motor Name Plate Description AC SERVO MOTOR Model NO. Model NO.SM0602AE2-KCD-NNV15 Ser NO. 12110027 Series NO. Rated Torque Rated Torque 1.27N ·m Input 3ØAC 220V 2.8A Input Current Ouput 400W Output Power Rated Rev.
  • Page 7: Installation

    M2 Quick Setup Guide Manaul 2 Installation 2.1 Storage Conditions Some Storage suggestions are followed: • Correctly packaged and store in a clean and dry ,avoid direct sunlight • Store within an ambient temperature range of -20℃ to +65℃ • Store within a relative humidity rang of 10% to 85% and non-condensing •...
  • Page 8: Installation Space

    M2 Quick Setup Guide Manaul 2.4 Installation Space • Incorrect installation may result in a drive malfunction or premature failure of the drive and or motor. Please follow the guidelines in this manual when installing the servo drive and motor. •...
  • Page 9: Connections And Wiring

    M2 Quick Setup Guide Manaul 3 Connections and Wiring 3.1 Connecting to Peripheral Devices 3.1.1 System Configuration AC Power Non Fuse Breaker LED Display The 5 digit,7 segment LED displays the diver status and faults. Operation Panel Function keys are used to perform status Line Filter display,monitor and diagnostic,function (optional)
  • Page 10: Servo Drive Connectors And Terminals

    M2 Quick Setup Guide Manaul 3.1.2 Servo Drive Connectors and Terminals Terminal Identification Description Details L1、L2、L3 Used to connect three-phase AC main circuit power L1C、L2C Used to connect single-phase AC for control circuit power Used to connect servo motor Terminal Wire color Description Symbol...
  • Page 11: Wiring Methods

    M2 Quick Setup Guide Manaul 3.2 Wiring Methods 220V AC servo drive supports single phase or three phase wiring method. Three phase wiring method for 750W or above drives is recommended. 3.2.1 Single-Phase Power Supply Connection(AC220V) MCCB P_off E_stop P_on Alarm Alm_R M2 Servo Drive...
  • Page 12: Recommend Cable Specifications

    M2 Quick Setup Guide Manaul Note: Symbol Description MCCB Circuit Breaker Noise Filter P_on Power On Switch P_off Power Off Switch E_stop Emergency Stop Switch Magnetic Contactor Alm_R Alarm Relay Alarm Alarm Relay Contactor 3.2.3 Recommend Cable Specifications • For drive s main circuit, please use wires withstands at least 600Vac.
  • Page 13: Motor Power Cable Connector Specifications

    M2 Quick Setup Guide Manaul 3.3.2 Motor Power Cable Connector Specifications ◆ PIN Assignment View A View B Signal Colour Yellow Blue Yellow/Green ◆ Model of Motor Connector Type Motor Side(Plug) Plug-in(Housing) Housing AMP 172167-1 AMP 172159-1 AMP 170360-1 AMP 170362-1 Crimp 3.3.3 Wiring Diagram of Motor extend Cable Housing: 172159-1(AMP)
  • Page 14: Electromagnetic Brake

    M2 Quick Setup Guide Manaul 3.4 Electromagnetic Brake When motor drives the vertical axis, brake should be used to hold and prevent the work (moving load) from falling by gravity while the power to servo is shut off. NOTE: only use servo motor brake for hold the stalling status, i.e.. motor is in disable or power off.
  • Page 15: Regenerative Resister

    — Ground 3.7 Input and Output Signal Interface Connector,CN2 The CN2 port on M2 series AC servo drives is used from input/output signals. Details are shown in table below: 8 Configurable Optically isolate general High Speed Inputs, 5-24VDC, 20mA Inputs 2 Configurable Optically isolate general Inputs...
  • Page 16: Input And Output Interface Diagram

    M2 Quick Setup Guide Manaul 3.7.1 Input and Output Interface Diagram Analog Input ANA1 Speed Command PULSH1 DGND PULSH2 High Speed ANA2 Torque Command Pulse Input SIGNH1 DGND SIGNH2 37 Y1+ Alarm Output 36 Y1- STEP/CW Position Motor Brake Command Control Output 10 Y2- DIR/CCW...
  • Page 17: Signals Description Of Connector Cn2

    View B View A 3.7.2.2 Input Signals M2 series AC servo drive have 12 programmable digital inputs as well as 2 analog inputs. Each of the input can be specified with different function via parameter settings. The functions are as follows: ◆...
  • Page 18 M2 Quick Setup Guide Manaul general purpose signal has no specified functions. Signal Symbol Pin NO. Details This input has three functions: ● Accept STEP pulse input such as pulse signals, CW pulse, A pulse in position mode. ● Run/Stop input in torque or velocity mode. ●...
  • Page 19: Output Signals

    M2 Quick Setup Guide Manaul 3.7.2.3 Output Signals M2 series AC servo drive has 6 programmable digital outputs available, each of the output can be specified with different function via parameter settings. Signal Symbol Pin NO. Details This output has two functions: Alarm Output ●...
  • Page 20: Phase Z Open Collector Output

    M2 Quick Setup Guide Manaul 3.7.3.2 Phase Z Open Collector Output In M2 series AC servo drive, encoder signal Z uses open collector output circuitry. Due to the narrow bandwidth of encoder signal Z, please use high speed optocoupler circuitry for the host receiver.
  • Page 21: Descriptions Of Encoder Connector Cn3

    M2 Quick Setup Guide Manaul 3.8.3 Descriptions of Encoder Connector CN3 Pin NO. Symbol Description Encoder A+ Encoder B+ Encoder Z+ Hall U+ Hall W+ Hall U- Hall W- Encoder +5V Encoder power supply +5V Encoder +5V Encoder power supply +5V Encoder A- Encoder B- Encoder Z-...
  • Page 22: Specifications Of Encoder Connector

    M2 Quick Setup Guide Manaul 3.8.5 Specifications of Encoder Connector 9PIN AMP Connector ◆ PIN Assignment View A PIN# Signal Colour U+/A+ Blue V+/B+ Green W+/Z+ Yellow U-/A- Yellow/Black V-/B- Green/Black W-/Z- Yellow/Black Black Shield Shield NOTE: HALL signal U/V/W will only appear for 1.5 seconds when encoder power is applied, and it will switch to A/B/Z signals after.
  • Page 23: Control Block Diagram

    M2 Quick Setup Guide Manaul 4 Control Block Diagram 4.1 Position Mode Differential Pulse Signal Analog Input Controller High Speed Differential Input PULSH1 High Speed Pulse Input ANA1 Speed Command PULSH1 PULSH2 DGND SIGNH1 PULSH2 ANA2 Torque Command SIGNH2 SIGNH1 DGND DGND 25 DGND...
  • Page 24: Speed Mode

    M2 Quick Setup Guide Manaul 4.2 Speed Mode Analog Input ANA1 Speed Command ±10VDC PULSH1 DGND PULSH2 ANA2 High Speed Pulse Input Torque Command ±10VDC SIGNH1 17 DGND SIGNH2 37 Y1+ Alarm Output 36 Y1- RUN/STOP Brake Control Output 10 Y2- Servo Ready 40 Y5+ Rotation Direction...
  • Page 25: Torque Mode

    M2 Quick Setup Guide Manaul 4.3 Torque Mode Analog Input ANA1 Speed Command ±10VDC PULSH1 DGND PULSH2 ANA2 High Speed Pulse Input Torque Command ±10VDC SIGNH1 17 DGND SIGNH2 Alarm Output 37 Y1+ 36 Y1- RUN/STOP Brake Control Output 10 Y2- Servo Ready 40 Y5+ Rotation Direction...
  • Page 26: Display And Operation

    SET Key Press and hold to save parameters/settings 5.2 Key Lock M2 series AC servo drive has Key Lock function to prevent unexpected operation. When the key is locked ,the panel can not be operated of set any parameters. Monitor Status Press and hold SET key for 1 second The Key Lock is active.
  • Page 27: Key Operation Flowchart

    M2 Quick Setup Guide Manaul 5.3 Key Operation Flowchart Power On In factory default mode, it will display motor’s rotatory velocity.(*NOTE 1) The last dot shows whether the drive is enable or disable. Monitor Status Press SET key back Press any key to Monitor Status Monitor Parameters Press the UP and...
  • Page 28: Preoperational Mode

    M2 Quick Setup Guide Manaul 6 Preoperational mode When preoperational mode is working, please disconnect servo motor from any mechanical system to prevent any damages and accidents. Please performs this operation under no load condition. 6.1 Inspection Before Trail Tun In order to avoid any accidents and damages to servo drive and mechanical systems, we strongly recommend following safety checks before you turn on the drive.
  • Page 29: Motor Configuration Manually

    M2 Quick Setup Guide Manaul 6.3 Motor Configuration Manually Before JOG mode operation, M2 series AC servo drive requires motor configuration setup. To confirm your motor specification, please refer to chapter 2.3. For more MOONS motor information, please refer to appendix 1.
  • Page 30: Troubleshooting

    M2 Quick Setup Guide Manaul 7 Troubleshooting When power is applied, if any of the following warnings are detected, the LED display of the drive will switch into warning or fault display mode immediately. If more than one warning is detected, you can scroll through by press up /down button.
  • Page 31: Drive Alarm Reason And Solutions

    M2 Quick Setup Guide Manaul 7.2 Drive alarm reason and solutions LED display Description Alarm type Processing method Temperature of the heat sink or power 1. Improve the ambient temperature and device has been risen over the specified cooling condition. Drive over temperature.
  • Page 32 M2 Quick Setup Guide Manaul Please check motor velocity command if it is within the P-19 (VM) range. 1. Avoid high velocity command 2. Check the command pulse input frequency and division/multiplication ratio. Position error Motor rotary velocity exceeds parameter P-19 3.
  • Page 33: Configuration By Personal Computer

    M2 Quick Setup Guide Manaul 8 Configuration by Personal Computer in order to ensure servo drive and motor meets your operation requirements, we strongly recommend customers to use “M servo suite” for following configuration setups: 1. Servo Motor model selection and configuration 2.
  • Page 34: Appendix

    M2 Quick Setup Guide Manaul 9 Appendix Appendix 1:Motor Model Display LED Panel Model SM0401AE2-KCD-NNV SM0402AE2-KCD-NNV SM0601AE2-KCD-NNV SM0602AE2-KCD-NNV SM0801AE2-KCD-NNV SM0802AE2-KCD-NNV SM0803AE2-KCD-NNV SM0401AE4-KCD-NNV SM0402AE4-KCD-NNV SM0601AE4-KCD-NNV SM0602AE4-KCD-NNV SM0801AE4-KCD-NNV SM0802AE4-KCD-NNV SM0803AE4-KCD-NNV Appendix 2:LED Character Reference Rev. 1.0 4/29/2016...
  • Page 35: Contacting Moons

    M2 Quick Setup Guide Manaul 10 Contacting MOONS’ Service Center +86-400-820-9661 Rev. 1.0 4/29/2016...

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