Moons' Applied Motion Products StepSERVO SSDC Series Hardware Manual
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Moons' Applied Motion Products StepSERVO SSDC Series Hardware Manual

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SSDC03/06/10
StepSERVO Drive
Hardware Manual
Rev. 1.0
10212018

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Summary of Contents for Moons' Applied Motion Products StepSERVO SSDC Series

  • Page 1 SSDC03/06/10 StepSERVO Drive Hardware Manual Rev. 1.0 10212018...

  • Page 2: Table Of Contents

    SSDC-R/C/IP Hardware Manual 目目 1 Introduction ......................3 1.1 Features ........................3 1.2 Block Diagram ......................4 1.3 Safety Instructions ....................5 2 Getting Started ....................6 2.1 Installing Software ....................7 2.2 RS-485/422 communication port (-R type) .............9 2.3 CANopen Connecting communication (-C type) ............11 2.4 Setting Node ID and baud rate .................12 2.5 Choosing the Right COM Port ................14 2.6 Connecting the Drive to Your PC using Ethernet ............15...

  • Page 3: Introduction

    SSDC-R/C/IP Hardware Manual 1 Introduction Thank you for selecting the Applied Motion Products SSDC series StepSERVO drive and motor. SSDC series combines servo technology with a stepper motor to create a product with exceptional feature and broad capability. The SSDC series is a high performance, intelligent StepSERVO system with multi-axes field bus control. 1.1 Features •...

  • Page 4: Block Diagram

    SSDC-R/C/IP Hardware Manual 1.2 Block Diagram SSDC Block Diagram Power Supply: Filter SSDC06/10: 24-70VDC SSDC03: 12-48VDC Internal DC Input Voltage Logic Power Temp. Supply Converter Det. High Speed Input Mosfet Digital Software Optical Filter Filter Ioslation Power Amplifier Over Current Input Det.

  • Page 5: Safety Instructions

    SSDC-R/C/IP Hardware Manual 1.3 Safety Instructions Only qualified personnel should transport, assemble, install, operate, or maintain this equipment. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, operation, and maintenance of motors, and who meet the appropriate qualifications for their jobs. To minimize the risk of potential safety problems, all applicable local and national codes regulating the installation and operation of equipment should be followed.

  • Page 6: Getting Started

    SSDC-R/C/IP Hardware Manual 2 Getting Started The following items are needed: • A 12-70VDC power supply, see the section below entitled “Choose a Power Supply” for helping to choose the right one. • A compatible StepSERVO motor, please see the section below entitled “Recommended Motor” •...

  • Page 7: Installing Software

    SSDC-R/C/IP Hardware Manual 2.1 Installing Software StepSERVO Quick Tuner is the PC based software application used to configure, and perform servo tuning, drive testing and evaluation of the StepSERVO products. System servo control gains, drive functionality and I/O configuration are set with StepSERVO Quick Tuner.
  • Page 8 SSDC-R/C/IP Hardware Manual SSDC-D, Modbus/TCP Communication type / SSDC-IP, EtherNet/IP Communication type Node ID I/O Connector Ethernet communications interface Encoder Connector Motor Connector Power Connector Rev. 1.0 7/31/2019...

  • Page 9: Rs-485/422 Communication Port (-R Type)

    SSDC-R/C/IP Hardware Manual 2.2 RS-485/422 communication port (-R type) RS-485/422 communication port Definition Color Orange/White Orange Green/White Blue Blue/White Green Brown/Whitelv Brown Connecting to a Host using RS-485 Before configure the drive by StepSERVO Quick tuner software, use the CAT5 cable to connect the drive(COM1 or COM2) and host.
  • Page 10 SSDC-R/C/IP Hardware Manual RS-485 network connection Multiple –R model drive network can be built via dual RS-485 communication port by daisy chain cable or network cable provided. RS-485 Four-wire Configuration RS-485 four-wire system utilize separate transmit and receive wires. One pair of wires connect the host’s transmit signals(TX+/TX-) to each drive’s RX+/RX- receive terminals.

  • Page 11: Canopen Connecting Communication (-C Type)

    SSDC-R/C/IP Hardware Manual 2.3 CANopen Connecting communication (-C type) CANopen COM Port COM1 COM2 COM1 Signal COM2 Signal Color CAN_H CAN_H Orange/White CAN_L CAN_L Orange Green/White RS-232_TX Blue RS-232_RX Blue/White Green Brown/Whitelv Brown PC connection with RS-232 cable Before using StepSERVO Quick Tuner for -C drive configuration, please connect COM1 on the driver to host PC by RS-232 programming cable.

  • Page 12: Setting Node Id And Baud Rate

    SSDC-R/C/IP Hardware Manual 2.4 Setting Node ID and baud rate SSDC drives have one rotary switch and one piano switch to set the Node ID, baud rate and terminal resistor. 2.4.1 RS-485 Node ID and baud rate settings -R type Set drive’s RS-485 Node ID by rotary switch S1, Set drive’s RS-485 baud rate and terminal resistor by piano switch S2 S1 is used to set drive’s RS-485 address, and th range is 0~F (0~15 in decimal).
  • Page 13 SSDC-R/C/IP Hardware Manual 2.4.2 CANopen Node ID and baud rate settings(-C model) Set the lower 4 bits of drive’s CANopen Node ID by rotary switch S1 Set drive’s CANopen baud rate and terminal resistor by piano switch S2 Each node on a CANopen network must have a unique Node ID. Valid ranges for the Node ID are 0x01 through 0x7F (1~127).

  • Page 14: Choosing The Right Com Port

    SSDC-R/C/IP Hardware Manual 2.5 Choosing the Right COM Port • Open the “Device Manager” on the PC. If the PC has an built-in RS-232 serial port, “Ports (COM & LPT)” (1) will be displayed. Connect the PC and drive with the included RS-232 communication cable. Choose the connected COM(n) port in the StepServo Quick Tuner software.

  • Page 15: Connecting The Drive To Your Pc Using Ethernet

    SSDC-R/C/IP Hardware Manual 2.6 Connecting the Drive to Your PC using Ethernet The RJ45 connector of SSDC-D/IP is conformed to 100BASE-TX(100Mbps). Please use the CAT5 or CAT5e(or higher class) net cable. This process requires three steps: • Physically connect the drive to your network (or directly to the PC) •...
  • Page 16 SSDC-R/C/IP Hardware Manual From the SW1 to SWE, you can redefine the IP address by StepSERVO Quick Tuner software. SW0 fixed address “10.10.10.10”, it is a recovery address. If someone were to change the setting and not write it down or tell anyone then you will not be able to communicate with your drive.
  • Page 17 SSDC-R/C/IP Hardware Manual Option 2: Connect a Drive Directly to Your PC 1. Connect one end of a CAT5e STP cable into the LAN card (NIC) on your PC and the other to the drive. You don’t need a special “crossover cable”; the drive will automatically detect the direct connection and make the necessary physical layer changes.
  • Page 18 SSDC-R/C/IP Hardware Manual Option 3: Use Two Network Interface Cards (NICs) This technique allows you to keep your PC connected to your LAN, but keeps the drive off the LAN, preventing possible IP conflicts or excessive traffic. 1. If you use a desktop PC and have a spare card slot, install a second NIC and connect it directly to the drive using a CAT5e cable.

  • Page 19: Connecting The Power Supply

    SSDC-R/C/IP Hardware Manual 2.7 Connecting the Power Supply The SSDC series StepSERVO drive and motor are shipped with a power cable, 2 meters long. Connect the red wire to the positive of the power supply. Connect the black wire to the negative of the power supply. Plug the cable into the power connector of the drive.

  • Page 20: Choosing A Power Supply

    SSDC-R/C/IP Hardware Manual 2.8 Choosing a Power Supply The main considerations when choosing a power supply are the voltage and current requirements for the application. 2.8.1 Voltage The SSDC drive is designed to give optimum performance between 24 and 48 Volts DC. Choosing the voltage depends on the performance needed and motor/drive heating that is acceptable and/or does not cause a drive over-temperature.
  • Page 21 SSDC-R/C/IP Hardware Manual 2.8.2 Supply Current The maximum supply currents required by the SSDC are shown in the charts below at different power supply voltage inputs. The SSDC power supply current is lower than the winding currents because it uses switching amplifiers to convert a high voltage and low current into lower voltage and higher current.
  • Page 22 SSDC-R/C/IP Hardware Manual HT17-SS 1 DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT17-SS 1 DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT17-SS2DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS)
  • Page 23 SSDC-R/C/IP Hardware Manual HT17-SS2DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT17-SS 3 DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT17-SS3DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 24 SSDC-R/C/IP Hardware Manual HT17-SS 4 DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT17-SS4DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT23-SS2DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 25 SSDC-R/C/IP Hardware Manual HT23-SS2DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT23-SS2DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT23-SS3DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 26 SSDC-R/C/IP Hardware Manual HT23-SS3DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT23-SS3DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT23-SS4DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 27 SSDC-R/C/IP Hardware Manual HT23-SS4DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT23-SS4DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT24-SS3DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 28 SSDC-R/C/IP Hardware Manual HT24-SS3DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT24-SS3DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT34-SS1DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 29 SSDC-R/C/IP Hardware Manual HT34-SS1DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT34-SS1DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT34-SS3DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 30 SSDC-R/C/IP Hardware Manual HT34-SS3DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT34-SS3DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT34-SS5DG_ 24V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev.
  • Page 31 SSDC-R/C/IP Hardware Manual HT34-SS5DG_ 48V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) HT34-SS5DG_ 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev. 1.0 7/31/2019...

  • Page 32: Connecting The Motor

    SSDC-R/C/IP Hardware Manual 2.9 Connecting the Motor The StepSERVO motors have two cables. One is the motor power cable, the other one is the encoder feedback cable. Plug the motor power cable into the motor connector on the drive and plug the encoder feedback cable into the encoder feedback connector on the drive.

  • Page 33: Inputs And Outputs

    SSDC-R/C/IP Hardware Manual 3 Inputs and Outputs SSDC inputs and outputs include • 8 optically isolated digital inputs,5 - 24VDC logic • 4 Optically isolated, Open Collector, 30V/100 mA max, • 2 analog inputs can be configured to 0-5V, 0-10V, ±5V or ±10V signal ranges •...

  • Page 34: Digital Inputs

    SSDC-R/C/IP Hardware Manual 3.1 Digital Inputs 3.1.1 X1, X2, X3 and X4 Digital Inputs X1, X2: Optically isolated, differential, 5-24VDC; Minimum pulse width = 250ns, Maximum pulse frequency = 2MHz; X3, X4: Optically isolated, differential, 5-24VDC; Minimum pulse width = 100μs, Maximum pulse frequency = 5KHz X1 can be configured as general purpose input X2 can be configured as general purpose input X3 can be configured as CW limit sensor input or general purpose input...
  • Page 35 SSDC-R/C/IP Hardware Manual 3.1.2 X5, X6, X7 and X8 Digital Inputs X5 ~ X8: Optically isolated, differential, 5-24VDC; Minimum pulse width = 100μs, Maximum pulse frequency = 5KHz; X5 can be configured as servo on input or general purpose input X6 can be configured as alarm reset signal input or general purpose input X7 can be configured as Touch Probe 1 trigger input or general purpose input X8 can be configured as Touch Probe 2 trigger input or general purpose input...

  • Page 36: Digital Outputs

    SSDC-R/C/IP Hardware Manual 3.2 Digital Outputs Y1, Y2, Y3 and Y4 Digital Outputs Y1 can be configured as alarm signal output. It can also be configured as static in position signal output(static, checking in position when motor is stopped) ,or as dynamic in position signal output (dynamic, checking in position all the time.) Y2 can be configured as Tach signal output, tach output produce pulsed relative to the motor position with configurable resolution.
  • Page 37 SSDC-R/C/IP Hardware Manual 5 - 24V Power Supply – Load Y1/2/3/4+ SSDC Y1/2/3/4- Connecting a sourcing output to load 5 - 24V Power Supply – Y1/2/3/4+ SSDC Y1/2/3/4- Connecting a sinking output to PLC's input 5 - 24V Power Supply –...

  • Page 38: Analog Inputs

    SSDC-R/C/IP Hardware Manual 3.3 Analog Inputs SSDC series drive has two analog signal inputs which can accept signal range of 0-5V, 0-10V, ±5V and ±10V. The drive can be configured to operate at velocity mode or position mode that is proportional to the analog input. Use the StepSERVO Quick Tuner to configure the input range, offset, deadband and noisy filter frequency.

  • Page 39: Secondary Encoder Input

    SSDC-R/C/IP Hardware Manual 3.5 Secondary Encoder Input SSDC series supports secondary encoder feedback, you can connect to the load side position feedback such as linear encoder on your drive encoder inputs. Connect the ENC A+/-目ENC B+/-目ENC Z+/-, the secondary encoder input can be accepted both of single-ended and differential signal.

  • Page 40: Mounting The Drive

    SSDC-R/C/IP Hardware Manual 4 Mounting the Drive Use the M3 or M4 screw to mount the SSDC series drive. The Drive should be securely fastened to a smooth, flat metal surface will help conduct heat away from the chassis. If this is not possible, forced airflow from a fan maybe required to prevent the drive from overheating.

  • Page 41: Reference Materials

    SSDC-R/C/IP Hardware Manual 6 Reference Materials 6.1 Drive Mechanical Outlines (Unit:mm) Rev. 1.0 7/31/2019...

  • Page 42: Technical Specifications

    SSDC-R/C/IP Hardware Manual 6.2 Technical Specifications Power Amplifier Amplifier Type Dual H-Bridge, 4 Quadrant Current Control 4 state PWM at 20 KHz SSDC03: Continuous Current 3A max, Boost Current 4A max (1.5s), current limitation auto set-up by attached motor SSDC06: Output Current Continuous Current 6A max, Boost Current 7.5A max (1.5s), current limitation auto set-up by attached motor SSDC10:...

  • Page 43: Recommended Motors

    SSDC-R/C/IP Hardware Manual 6.3 Recommended Motors Permissible Shaft Load (N) Holding Rotor Encoder Max. Frame Mass Motor Part Matching Permissible Torque Inertia Resolution Speed Size Distance (L) from shaft end (mm) Number Drive Thrust Load G-cm counts/rev HT11-SS1DMA 0.065 HT11-SS2DMA SSDC03 0.08 4096...

  • Page 44: Mechanical Dimension

    SSDC-R/C/IP Hardware Manual 6.4 Mechanical Dimension HT11-SS (Unit: mm) HT17-SS (Unit: mm) Rev. 1.0 7/31/2019...
  • Page 45 SSDC-R/C/IP Hardware Manual HT23-SS (Unit: mm) HT24-SS (Unit: mm) Rev. 1.0 7/31/2019...
  • Page 46 SSDC-R/C/IP Hardware Manual HT34-SS (Unit: mm) Rev. 1.0 7/31/2019...

  • Page 47: Torque Curves

    SSDC-R/C/IP Hardware Manual 6.5 Torque Curves Continuous HT11-SS1DM_ HT11-SS2DM_ Continuous Boost Boost 14.2 21.2 11.3 12.7 Speed(rps) Speed(rps) Continuous Continuous HT11-SS3DM_ HT17-SS1DG_ 　 Boost Boost 28.3 56.6 22.7 42.5 28.3 14.2 Speed(rps) Speed(rps) Continuous Continuous HT17-SS2DG_ HT17-SS3DG_ Boost Boost 70.8 70.8 56.6 56.6...
  • Page 48 SSDC-R/C/IP Hardware Manual Continuous Continuous HT23-SS4DG_ HT23-SS3DG_ Boost Boost 495.7 424.9 283.2 212.4 141.6 70.8 Speed(rps) Speed(rps) Continuous Continuous HT24-SS3DG_ HT34-SS1DG_ Boost Boost Speed(rps) Speed(rps) Continuous Continuous HT34-SS3DG_ HT34-SS5DG_ Boost Boost 1416 1133 Speed(rps) Speed(rps) Rev. 1.0 7/31/2019...

  • Page 49: Accessories

    SSDC-R/C/IP Hardware Manual 7 Accessories 7.1 Standard Accessories (Included) • -D/IP Type Model Catagory Vendor Description Cable Power supply cable CAT5 Ethernet Cable 0.3m network cable Screwdriver Screwdriver 39-01-3048 Housing Molex Motor connector housing J2 501646-1600 Housing Molex Encoder connector housing J3 501646-3200 Housing Molex...
  • Page 50 SSDC-R/C/IP Hardware Manual 7.2.2 Extended motor cable (For SSDC drive and HT11SS motor) Housing：51065-0600(Molex) Housing： 39-01-3048(Molex) Crimp：50212-8000(Molex) Crimp： 39-00-0038(Molex) Length(L) Wiring Diagram 3004-408-1M PIN(J1) Color (Signal) 3004-408-3M Blue(B-) 3004-408-5M Red(B+) 3004-408-10M Green(A-) Black(A+) 7.2.3 Extended motor cable (For SSDC drive and HT17/23/24/34SS motor) Housing：...
  • Page 51 SSDC-R/C/IP Hardware Manual 7.2.4 Extended encoder cable (For SSDC drive and HT11 motor) Housing：501646-1200(Molex) Housing： J21DF-16V-KX-L(JST) Crimp：501648-1000(Molex) Crimp： SJ2F-002GF-P1.0(JST) Length(L) Wiring Diagram 3004-338-1M PIN (J1) Color (Signal) PIN (J2) PIN (J1) Color (Signal) PIN (J2) 3004-338-3M Blue (A+) Shield 3004-338-5M Blue/Black (A-) Brown (U+) 3004-338-10M...

  • Page 52: Contacting Applied Motion Products

    SSDC-R/C/IP Hardware Manual 8 Contacting Applied Motion Products 404 Westridge Dr. Watsonville, CA 95076 USA 1-800-525-1609 www.applied-motion.com Rev. 1.0 7/31/2019...

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