Moons' MC Series Manual

Brushless driver

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MC Series Brushless Driver
MCSE5005
Manual
Product ordering part number:4696351007046
Miscro Controller
speed control device
2023-October Version V1.3
MOONS' ELECTRICAL APPLIANCES (TAICANG) CO., LTD. No. 18, Yingang Road, Fuqiao Town, Taicang
City, Suzhou City, Jiangsu Province Tel: + 86 ( 0 ) 512 - 80601118

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Summary of Contents for Moons' MC Series

  • Page 1 MC Series Brushless Driver MCSE5005 Manual Product ordering part number:4696351007046 Miscro Controller speed control device 2023-October Version V1.3 MOONS’ ELECTRICAL APPLIANCES (TAICANG) CO., LTD. No. 18, Yingang Road, Fuqiao Town, Taicang City, Suzhou City, Jiangsu Province Tel: + 86 ( 0 ) 512 - 80601118...
  • Page 2: Table Of Contents

    MC Series Brushless Driver User Manual Table of contents Preface ................................2 1 Platform Introduction ........................2 2 Safety Instructions .......................... 2 3 Naming Rules ..........................4 4 Existing models to filter ........................ 5 Revision History ............................6 Chapter 1 Product Introduction ........................ 7 1.1 Product Overview ........................
  • Page 3: Preface

    MC Series Brushless Driver User Manual Preface 1 Platform Introduction The MC (Micro Controller) series drivers are specially designed for MOONS' coreless products . MOONS' will continue to improve the control mode, communication method and feedback type to provide more product choices. Users can easily configure parameters through the matching host computer control program to achieve fast motor drive.
  • Page 4 This manual is intended to introduce the technical data and installation and commissioning specifications of the MC series brushless drivers. Please be aware of the relevant precautions mentioned in this manual before using the product. Please strictly abide by the relevant regulations during installation, use, commissioning, and maintenance to reduce the risk of endangering personal safety and equipment damage .
  • Page 5: Naming Rules

    MC Series Brushless Driver User Manual 3 Naming Rules MC S E XXXX - PI - COM - SXXX Micro Controller Control mode: S:Speed control T:Torque control P:Position control Motor type: D:Brushed motor E:Brushless motor F:Brushed & Brushless Voltage & Current:...
  • Page 6: Existing Models To Filter

    MC Series Brushless Driver User Manual 4 Existing models to filter Product describe MCSE5005-CF-COM-S001 number speed control  Torque control Control Mode Position Control Brushed Motor Motor Type Brushless Motor  Input voltage(V) input power 12-50 Rated power(W) 120W Output Power...
  • Page 7: Revision History

    MC Series Brushless Driver User Manual function is not available yet. Note: The recommended rated power is within 1-20W . Power above this level requires additional heat dissipation. Revision History date Version change content 2023.4.20 V1.0 Initial version released 2023.7.21 V 1.1...
  • Page 8: Chapter 1 Product Introduction

    Chapter 1 Product Introduction 1.1 Product Overview Thank you for choosing MOONS’ MC series brushless drive. MCSE5005-CF-COM-S001 is a speed-loop brushless motor driver with stable performance , suitable for 0-120W brushless motors. The driver uses UART communication, and can configure parameters and monitor motor operation status through the host computer.
  • Page 9: Technical Data

    MC Series Brushless Driver User Manual 1.2 Technical data MCSE5005-CF-COM-S001 Rated operating DC 12-50V voltage Rated current 120W ( external heat dissipation is recommended if the power Rated output power is greater than 120W ), power limit 250W Electrical PWM frequency...
  • Page 10 MC Series Brushless Driver User Manual Digital Hall supports up to 2.5 kHz switching frequency and 5 V logic level Motor feedback Incremental encoder supports up to 16384 resolution Motor interface Brushless Motor U, V, W three-phase winding Standby Green light is always on...
  • Page 11: Chapter 2 Installation Instructions

    MC Series Brushless Driver User Manual Chapter 2 Installation Instructions 2.1 Installation Notes Before installing the device, please confirm the following: 1) Ensure that the equipment is installed in a suitable environment and avoid using it in high temperature, high humidity, or dusty environments.
  • Page 12 MC Series Brushless Driver User Manual Figure 3 Driver front and left side dimensions 2023 - September version V1.2...
  • Page 13 MC Series Brushless Driver User Manual Figure 4 Driver front and right side dimensions 2023 - September version V1.2...
  • Page 14: Chapter 3 Interface

    MC Series Brushless Driver User Manual Chapter 3 Interface The driver has 7 interfaces, including J1 drive power port, J2 three-phase line interface, J3 Hall sensor interface, J4 analog I/O port, J5 digital I/O port, J6 encoder interface and J7 communication interface.
  • Page 15: Interface Definition

    MC Series Brushless Driver User Manual 3.1 Interface Definition J1 Power input port: This interface is the power input port. Please select a suitable power supply to ensure that the driver can obtain the appropriate input voltage and current. Voltages exceeding the rated input range will cause the driver to fail to operate and be damaged.
  • Page 16 MC Series Brushless Driver User Manual J3 Hall sensor interface: sequence of this interface corresponds to the three-phase line of the motor one by one . When using the Hall-free mode , this interface does not need to be connected.
  • Page 17 MC Series Brushless Driver User Manual be configured on the host computer . Output voltage range (V) Output voltage corresponding ( Configured on the host ( Configuration on the host to the speed (rpm) computer ) computer ) Calculation formula:...
  • Page 18 MC Series Brushless Driver User Manual calculated ��2−��1 n output= (�� − 0.5) + ��1 2. If the output speed of the driver is n, the voltage X input to ANIN should be: ( �� − ��1 ) + 0.5 ��2−��1...
  • Page 19 MC Series Brushless Driver User Manual Motor speed = FG output frequency * 60 FR: Steering switch port, high level/suspended counterclockwise, low level clockwise. Level Numeric Rotation U≤1.0V Clockwise (CW ) U≥2.8V High/suspended Counterclockwise (CCW ) EN: Enable control port, high level/floating to disable, low level to enable.
  • Page 20 MC Series Brushless Driver User Manual Calculation formula in open loop mode: 1. For a signal with a duty cycle of D at the PWM port input , the driver output duty cycle be calculated as: ��2−��1 D output= (�� − 5) + ��1 2.
  • Page 21 MC Series Brushless Driver User Manual Pinout Signal definition Encoder power supply Encoder power supply ground Encoder A complementary signal Encoder A signal Encoder B complementary signal Encoder B signal Encoder Z complementary signal Encoder Z signal The encoder signal port supports differential signal input, which can ensure signal stability and increase transmission quality and distance.
  • Page 22: Accessories

    MC Series Brushless Driver User Manual 3.2 Accessories Standard accessories (included in the package) model describe TE 284506-2 3.5 mm 2P Power input terminal TE 284506-4 3.5 mm 4P Motor three-phase wire plug-in terminal TE 284506-5 3.5 mm 5P Motor Hall sensor plug-in terminal TE 284506-5 3.5 mm 5P...
  • Page 23 MC Series Brushless Driver User Manual Optional accessories (sold separately) UART communication line USB Type A – TTL connector Figure 6 Communication harness length 1 meter drive C H340 Wiring R S232 Non-drive side USB Type A Drive side DuPont 2.54 8p plastic shell (double...
  • Page 24: Port Wiring

    MC Series Brushless Driver User Manual 3.3 Port Wiring EN : Connect EN to the driver GND, with a switch /relay in between . The switch /relay can be used to control whether the motor is enabled or disabled. When the switch is closed, EN and GND are connected and the motor is enabled.
  • Page 25 MC Series Brushless Driver User Manual A NIN: If external voltage is used for speed control, connect A NIN to the 5 VDC power supply port and connect a potentiometer in the middle. You can control the voltage value of 5 VDC input to the A NIN port by rotating the potentiometer , or you can input accurate control voltage through an external control circuit.
  • Page 26: Special Function Description

    MC Series Brushless Driver User Manual 3.4 Special Function Description E N : Enable port model condition Function E N is valid and the speed The motor's Lenz's law is triggered, and Open Loop is set to 0 the motor shaft generates resistance...
  • Page 27: Braking Function

    MC Series Brushless Driver User Manual 3.5 Braking function The drive is equipped with free stop and quick brake functions, which can be configured according to actual needs. 1. Free stop: The motor is disabled and the rear axle stops by inertia.
  • Page 28 MC Series Brushless Driver User Manual switching circuit should be greater than the enable signal by one relay mechanical response time. Similarly, when starting after the brake is completed, the signal of the switching circuit must still be one relay response time ahead of the enable signal.
  • Page 29: Driver Wiring

    MC Series Brushless Driver User Manual 3.6 Driver Wiring Brushless DC Current (with Hall Encoder) Power 12-50VDC Speed controller Brushless MCSE5005 motor Analog voltage output,0.9-2.5V ANOUT Analog ANIN voltage input 0.9-2.5V Speed feedback output signal input Communication Speed/Enable port Encoder port...
  • Page 30 MC Series Brushless Driver User Manual Brushless DC motor (with Hall) Power 12-50VDC Speed controller Brushles MCSE5005 s motor Analog voltage ANOUT output,0.9-2.5V Analog ANIN voltage input 0.9-2.5V Speed feedback output PWM signal input Communication Speed/Enable port Encoder port control...
  • Page 31 MC Series Brushless Driver User Manual Brushless DC motor (without Hall and encoder) Power 12-50VDC Speed controller Brushles MCSE5005 s motor Unconnected Analog voltage ANOUT output,0.9-2.5V Analog ANIN voltage input 0.9-2.5V Speed feedback output PWM signal input Communication Speed/Enable port...
  • Page 32: Chapter 4 Communications

    MC Series Brushless Driver User Manual Chapter 4 Communications This function is used to realize communication with the host computer, including control parameter configuration, operation status monitoring, etc. Baud rate: 115200 Data bits: 8 Check digit: NONE Stop bits: 1 4.1 Data Reception...
  • Page 33 MC Series Brushless Driver User Manual  Data bits Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Data0 Sensor Encoder Data1 Pole Pairs Data2 Encoder Resolution MSB Data3 Encoder Resolution LSB Data4 Startup Time Data5 Speed / Percent Byte3 Data6...
  • Page 34 MC Series Brushless Driver User Manual Data27 CRC MSB Data28 CRC LSB Sensor: The driver uses the sensorless control mode The driver uses the sensor control mode *NOTE: The current drive only has sensor control mode Encoder: Enable encoder interface...
  • Page 35 MC Series Brushless Driver User Manual Motor speed closed loop mode & speed command Host computer input: Speed command input, unit: RPM Low Speed / Percent Byte3: Byte1: SIT = 001 Minimum motor speed corresponding to the minimum duty cycle of...
  • Page 36: Data Transmission

    MC Series Brushless Driver User Manual Data check bit, cumulative sum from function bit to data bit: SUM (CMD, Data 0, …Data n). 4.2 Data transmission Data Format: Frame Function bit Data bits Check Digit Frame end Header 0xAA Data 0 ~ Data n 0x55 ...
  • Page 37 MC Series Brushless Driver User Manual  Function bit: CMD = 0xFF Return error information Data bits Error Info Error Info: 0x01 Data verification failed 0x02 Flash update failed 0x03 Factory reset failed 2023 - September version V1.2...
  • Page 38 MC Series Brushless Driver User Manual MOONS’ ELECTRICAL APPLIANCES (TAICANG) CO., LTD. MOONS' Electric ( Taicang ) Co., Ltd. No. 18, Yingang Road, Fuqiao Town, Taicang City, Suzhou City, Jiangsu Province Company Add: No.18, Yingang Road, Fuqiao Town, Taicang city, Jiangsu province, China Tel : +86 (0)512-80601118 Email: scbu.support@moons.com.cn...

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Mcse5005

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