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cashco CLEAN STEAM Installation, Operation & Maintenance Manual

cashco CLEAN STEAM Installation, Operation & Maintenance Manual

Pressure reducing regulator

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ISO Registered Company
I. DESCRIPTION AND SCOPE
Model C-CS is a pressure reducing regulator used to control down stream (outlet or P
sizes are 3/4" (DN20), 1" (DN25), 1-1/2" (DN40), 2" (DN50) and 3" (DN80) with Tri-Clamp
regulator is primarily designed for steam service at tem per a tures equal to or less than 366°F (185°C); this cor re sponds
to 150 psig (10.3 Barg) sat u rat ed steam; however, the unit may also be used for clean gaseous or liquid applications.
II. INSTALLATION
1. An inlet block valve should always be in stalled.
2. If service application is continuous such that
shutdown is not readily accomplished, it is
recommended that inlet and outlet block valves
and a manual bypass valve be in stalled.
3. An outlet pressure gauge should be lo cat ed
ap prox i mate ly ten pipe diameters down stream
and within sight.
4. All installations should include a down stream
re lief device if the inlet pressure could exceed
the pressure rating of any down stream
equip ment.
5. Flow Direction: Install so the flow enters
through the bottom connection and exits the
side connection.
6. Install in a well drained pipe, properly trapped,
with spring chamber (2) in the vertical position
to allow for proper drain ing.
III. PRINCIPLE OF OPERATION
1. Movement occurs as pressure variations
reg is ter on the diaphragm. The registering
pres sure is the outlet, P
pressure. The range spring opposes di a phragm
move ment. As the outlet pressure drops, the
range spring pushes the diaphragm down,
INSTALLATION, OPERATION, & MAINTENANCE MANUAL
MODEL C-CS
"CLEAN STEAM"
PRESSURE REDUCING REGULATOR
SECTION l
The Model C-CS should never be used as a shut-off device.
SECTION II
SECTION III
or down stream
2
CAUTION
Inlet
@ P
1
Model C-CS
Reducing Regulator
Blowdown Drain
(Recommended Piping Schematic for Pressure Reducing Station)
7. For insulated piping systems, the regulator
should not be insulated.
Installation of adequate overpressure protection
is recommended to protect the regulator from
overpressure and all downstream equipment from
damage in the event of regulator failure.
Do not apply spring load or operate regulator with
hitch pin (21) removed from top of guide post (27 ).
Pre ma ture di a phragm failure will re sult.
IOM-C-CS
12-16
) pressure. Inlet and outlet
2
fitting connections. This
®
Outlet
@ P
SRV
Bypass
Blowdown Drain
CAUTION
CAUTION
2

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Summary of Contents for cashco CLEAN STEAM

  • Page 1 INSTALLATION, OPERATION, & MAINTENANCE MANUAL IOM-C-CS 12-16 MODEL C-CS ISO Registered Company “CLEAN STEAM” PRESSURE REDUCING REGULATOR SECTION l I. DESCRIPTION AND SCOPE Model C-CS is a pressure reducing regulator used to control down stream (outlet or P ) pressure. Inlet and outlet sizes are 3/4"...
  • Page 2 2. A complete diaphragm failure will cause the opening the port; as outlet pressure in creas es, reg u la tor to fail open. the diaphragm pushes up and the port closes. SECTION IV IV. START-UP 7. Slowly open the inlet (upstream) block valve NOTE: The regulator set point must be set ob serv ing the outlet (downstream) pressure under normal flowing conditions.
  • Page 3 SECTION VI VI. MAINTENANCE 4. Pull hitch pin (21) and lift up on handle (6) to remove. WARNING 5. Loosen and remove clamp nuts (13B), wash ers (13D), bolts (13C) and clamps (13A). See SYSTEM UNDER PRES SURE. Prior to per form ing Figure 1.
  • Page 4 20. Position spring (7) on to hub of pressure 11a. For Model C-CS : plate (28). Place adjusting screw (25.6) Remove diaphragm (17), O-ring (16), - with spring button (4) - over end of guide diaphragm gas ket (15) and body (1). post (27) and into spring (7) cav i ty.
  • Page 5: New Replacement Unit

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc.
  • Page 6 Guide Seals Composition Seat Figure 2 Barstock body Metal Seat Repair Parts Item No. Description Kit A Kit B Item No. Description Kit A Kit B Body Upper Guide Assembly Spring Chamber 25.6 Adjusting Screw Spring Button 25.7 Adjusting Screw Cap Handle 25.8 Dowel Pin...
  • Page 7 See the previous page for Item Number and Descriptions Figure 3 Investment Cast body Figure 4: Option-11, Diaphragm Restraint (Barstock Body Only) IOM-C-CS...
  • Page 8 ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak.
  • Page 9 If the above issues are addressed by selecting options that do not have potential sources of ignition, avoiding options that have not been assessed, and by taking the proper usage issue precautions, then Cashco regulators can be considered to be a mechanical device that does not have its own source of ignition and thus falls outside the scope of the ATEX directive.

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