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Summary of Contents for horsch Joker MT-Series
- Page 1 MT-Series Joker Issued June 2016 Owner’s Manual MT13 / 15 / 20 Serial Numbers: MT-13 SN 330013016003 – Current MT-15 SN 330015016007 – Current MT-20 SN 330020016003 – Current...
- Page 2 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
- Page 3 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 4: Table Of Contents
Machine Registration (Important Notice to Dealer/Owner!) ............10 Warranty Guidelines ......................11 Machine Registration Form: Customer’s Copy ...............13 Machine Registration Form: Dealer’s Copy ................15 Machine Registration Form: HORSCH’s Copy ...............17 Delivery Form: DEALERS’s Copy ..................19 Product Specification ......................21 In These Operating Instructions .....................22 Authorized Operators ......................22... - Page 5 Edge Disc System .........................58 Maintenance: ........................58 RollFlex End Cover........................59 Leveler System ........................60 Notes: ............................62 Section 6 – Maintenance & Service ...................63 Maintenance and Servicing ....................64 Cleaning ..........................64 Maintenance Periods ......................64 Storage ..........................64 www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
- Page 6 Maintenance Schedule ......................67 Preventative Maintenance ....................69 Lubrication Points ........................70 Troubleshooting ........................71 Bolt Tightening Torques - Metric Bolts ...................72 Bolt Tightening Torques - Imperial Bolts ................73 Notes: ............................74 Index ............................75 www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
- Page 7 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
- Page 8 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 9: Section 1 - General Information
Section 1 – General Information www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 10: Introduction & Guidelines
Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice. -
Page 11: Warranty Guidelines
Warranty Guidelines 1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon delivery of the machine to the end customer, unless the unit is stored during seasonal months, whereas the machine is not utilized. - Page 12 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 13: Machine Registration Form: Customer's Copy
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements. - Page 14 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 15: Machine Registration Form: Dealer's Copy
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements. - Page 16 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 17: Machine Registration Form: Horsch's Copy
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements. - Page 18 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 19: Delivery Form: Dealers's Copy
To the best of my knowledge, this machine has been delivered ready for field use and the customer has been fully informed as to proper operation and care. Signed: ................. (Customer) Signed: ................. (Dealer Representative) Date: ..................www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... - Page 20 RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017...
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Page 21: Product Specification
The Serial number, along with Model number of the machine, can be found on the Serial Number Tag. HORSCH, LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine. -
Page 22: In These Operating Instructions
Ensure that the operator has read and understood the operating instructions. • The operating instructions are a component part of the machine. Do not carry out any operation which may affect the safe use of the machine. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 23: Machine Installation To Service
Machine Installation to Service Instruction of the operation and initial installation of the machine are done by an authorized dealer or HORSCH representative. The machine can be released for operation only after instruction by our service technician or authorized distributor has been completed and the operating instructions have been read and understood. -
Page 24: Notes
Notes: www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 25: Section 2 - Safety
Section 2 – Safety www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 26: Information Regarding Safety
No passengers are allowed to ride on the machine! Do not climb on rotatable parts. Use mounting steps provided for this purpose! Lifting hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 27: Operational Safety
Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The Machine Registration Form has to be completed and returned to HORSCH LLC. In addition to the operating instructions, it is important to observe the accident prevention... -
Page 28: Wear Protective Clothing
Do not travel on roads with the rear Roll-Flex packer system on the ground. This may cause damage to the roads and premature wear and possible malfunction of components to the machine. Passengers are strictly forbidden to ride on the machine. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 29: Use Safety Lights And Devices
Check the area around the machine (for children!) before setting off and starting operation of the machine. Ensure sufficient visibility! Passengers are not allowed to ride on the machine during operation! • www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 30: Extracting Stuck Machine Safety & Guidelines
All bystanders are at risk of serious injury and must stand clear of extraction area for their • own personal safety. • Inspect machinery after recovery. Make any necessary repairs before putting the machine back into service. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 31: Service And Maintenance Precautions
Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes approximately 3 months to cure and could thus be damaged if this time has not yet expired. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 32: Notes
Notes: www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 33: Section 3 - Specifications
Section 3 – Specifications www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 34: Technical Data
Three‐Point Cat III; Quick‐Hitch Hitching Compatible Power Requirements (HP) 180 ‐ 240 Finishing System Roll‐Flex Disc Diameter (in.) Disc Thickness (in.) 0.25" *All machine weights include 1600 Lb. Ballast Kit. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 35: Reference Illustrations
Reference Illustrations MT13 MT15 MT20 www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 36: Notes
Notes: www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 37: Section 4 - Operation
Section 4 – Operation www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 38: In Operation
Take loosely delivered parts off the machine. • Check all important screw connections! • Lubricate all grease fittings! Immediately rectify any occurring damage or have it • corrected by an authorized dealer! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 39: Transport
Attach lifting tackle only at the specially marked hoisting/lifting points. • DO NOT EXCEED A MAXIMUM TRANSPORTATION SPEED OF 20 MPH (32 KPH) DURING TRANSPORTATION. LOSS OF VEHICLE/MACHINE CONTROL CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 40: Road Lighting Equipment
* If you’re not getting the Depth Control option to power “ON”, you may have to switch 12V+ to Pin 4 of the 7-pin connector. Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 2.1 04/2017... -
Page 41: Operation
For transportation on public roads, the road lighting equipment must be plugged in and in good working order. Connect the plug of the Joker lighting equipment to the tractor. • Check lighting equipment and warning decals for function and cleanliness. • www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 42: Parking The Machine
• • Follow procedures above for proper parking and unhitching of the machine. Follow procedures above in for proper unhitching of the machine. See also Parking the Machine Maintenance & Service. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 43: Settings/Operation
In working position, adjust the inclination of the machine on the upper link, until it is set horizontally. The machine must be level in order to operate properly! Rear Depth Setting www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 44: Setup Procedure
4. Continue on the same pass in the field and adjust top link accordingly to minimize side draft. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 45 NOTE: Including machine adjustment, the tractor will also require some adjustment for best performance of the machine and operation. The tractor must be ballast for proper and safe operation during transport and in field use. See ‘Correct Calculation of Ballasting’ in this section. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
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Page 46: Correct Calculation Of Ballasting
- Information of tractor manufacturer for min. rear ballasting. If no information is available, enter 0.45. Formulas: 1. Calculation of minimum front ballasting with rear implement: Enter the result into the table. 2. Calculation of minimum rear ballasting with front implement: www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 47 Total Weight lbs. < lbs. Front Axle Load lbs. < lbs. < lbs. Rear Axle Load lbs. < lbs. < lbs. NOTE: See also tractor’s Operator Manual for further information of ballasting. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
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Page 48: Ballast Kit
Weight is added to help machine go in ground. • Each individual weight ballast weighs 100 lbs. • Check to make sure Ballast Kit is secure before operation. MT-Series Joker Ballast Kit www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 49 *This page left blank intentionally. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
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Page 50: Cultivation Discs
Apply penetrating oil to backside of hub to lubricate the seal. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 51 O-rings are damaged and further service is required, replace the seals and O-rings and fill the hub with TECTROL MULTI-FETT (Grease) RED NLGI 2 Lithium-Calcium based lubricating grease compound. (See MT-Series Joker Parts Catalog) Further service and repair instructions are noted on the following pages. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
- Page 52 Assembly, Hub Unit – Bearing www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
- Page 53 Assembly Sequence: Fill hub unit completely with grease. Tapered Roller Bearing should be packed with grease prior to installation! www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
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Page 54: Roll-Flex Packer
With cohesive soils the packers may pick up more soil and thus become considerably heavier. This can overload components or soil the roads during transportation. Packers must therefore, always be cleaned before road transportation if they have picked up soil. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 55: Road Lighting Equipment
* If you’re not getting Depth Control option to power “ON”, you may have to switch 12V+ to Pin 4. 7-Pin Connector Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 56: Notes
Notes: www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 57: Section 5 - Optional Equipment
Section 5 – Optional Equipment www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 58: Edge Disc System
The Edge Disc hub bearing may be serviced if needed. The procedure is similar to that of the standard coulter disc blades. For further part information see model specific machine Parts Catalog. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 59: Rollflex End Cover
The RollFlex End Cover may be installed on any end of a RollFlex section. There is no maintenance required for the RollFlex End Cover. For further part information see model specific machine Parts Catalog. RollFlex End Cover www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 60: Leveler System
The Leveler System is mounted and secured around the RollFlex frame. The Leveler System consists of long tempered spring steel arms and a curved leveling end tine. There is no adjustment or maintenance necessary to the leveler system. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 61 *This page left blank intentionally. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
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Page 62: Notes
Notes: www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 63: Section 6 - Maintenance & Service
Section 6 – Maintenance & Service www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 64: Maintenance And Servicing
Should the machine not be used for a longer period of time, follow these steps: If possible, store the machine under a roofed area. • Protect the machine against rust. Only spray with biologically degradable oils, i.e. • rapeseed oil. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 65: Lubricating Machine
Never extinguish oil fires with water. Only use permissible and suitable extinguishing • agents and wear breathing apparatus. Oily waste and waste oil have to be disposed of according to the legal regulations. Check • with your local Hazardous Waste Management facility. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 66: Service
Service HORSCH LLC hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner or authorized dealer in the event of a problem. The customer service employees of our distribution partners and customer service employees of the company HORSCH are available for your support. -
Page 67: Maintenance Schedule
Inspect rubber cords. Verify function & operation Electrical Components Inspect wiring harnesses & road lighting. End of Season Carry out inspections noted above. NOTE: If Tension Bushings are worn, replace immediately! www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 68 Bolts that need to be checked periodically: Coulter Arm Mount bolts, 120 ft./lbs. Coulter Disc Blade bolts, 120 ft./lbs. Disc Blade Bearing bolts, 450 ft./lbs. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018...
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Page 69: Preventative Maintenance
Also, if the spring is outside the allowed flex amount it should be replaced immediately. An aftermarket kit is available as well for an added option in preserving packer tongue springs, HORSCH PN 04596220 Roll-Flex Spring Support, available from your local authorized dealer. -
Page 70: Lubrication Points
Lubrication Points MT-Series Joker – Lubrication Points (Rear Roll-Flex Packer pivot pins – x2) Roll-Flex Depth Setting Pins (Not greasable – reference only) www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 71: Troubleshooting
Entire machine plugs when Ground speed too slow; Increase ground speed up running. working depth too deep. to 10 mph. Reduce tillage depth. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 72: Bolt Tightening Torques - Metric Bolts
4.00 1676 1257 1885 1415 2700 2025 3155 2365 3.00 1075 1775 1330 2100 1650 3000 2350 3500 2750 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 73: Bolt Tightening Torques - Imperial Bolts
1680 1260 2720 2040 ‐‐ 1 1/2 1940 1460 3160 2360 3250 1 1/2 2200 1640 3560 2660 3650 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 74: Notes
Notes: www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... -
Page 75: Index
Road Traffic ..........28 Cultivation Discs ........50 Setup ............44 Depth Setting.......... 43 Storage ............42 Hitching ............ 41 Torque............67 track ............71 Transport ..........39 Machine Registration ....... 10 Unhitching ..........41 Go to Top www.horsch.com MT-Series Joker Owner’s Manual – Version 2.2 11/2018... - Page 76 PN 05950775 Ver. 2.2 11/2018 HORSCH, LLC 200 Knutson St. Mapleton, ND 58059 USA (T) 855-4HORSCH (F) 701-532-1101 info.us@horsch.com...
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