horsch Joker HD Series Owner's Manual
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horsch Joker HD Series Owner's Manual

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Issued May 2015
200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E)
HD-Series Joker Owner's Manual – Ver. 2.4 07/2019
HD-Series Joker Owner's Manual – Ver. 2.4 07/2019
HD-Series Joker
Owner's Manual
Serial Numbers:
HD20 SN 340020015001 – 340020015003
HD30 SN 340030015001 – 340030015002
HD40 SN 340040016001
info.us@horsch.com
HD 20 / 30 / 40
www.horsch.com
www.horsch.com

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  • Page 1 HD20 SN 340020015001 – 340020015003 HD30 SN 340030015001 – 340030015002 HD40 SN 340040016001 200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E) info.us@horsch.com www.horsch.com www.horsch.com HD-Series Joker Owner’s Manual – Ver. 2.4 07/2019 HD-Series Joker Owner’s Manual – Ver. 2.4 07/2019...
  • Page 2 HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 3 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 4: Table Of Contents

    Machine Registration (Important Notice to Dealer/Owner!) ............8 Warranty Guidelines........................9 Machine Registration Form: Customer’s Copy ................11 Machine Registration Form: Dealer’s Copy ................13 Machine Registration Form: HORSCH’s Copy ................15 Delivery Form: DEALERS’s Copy .....................17 Product Specification ........................19 In These Operating Instructions ....................20 Authorized Operators ......................20...
  • Page 5 Service ..........................45 Maintenance Schedule ......................46 Preventative Maintenance .....................47 Lubrication Points ........................48 Troubleshooting ........................50 Bolt Tightening Torques – Metric Bolts ..................51 Bolt Tightening Torques – Imperial Bolts ...................52 Notes: ............................53 Index ............................55 www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 6 HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 7 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 8: Introduction - Safety & Guidelines

    Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice.

  • Page 9: Warranty Guidelines

    Warranty Guidelines 1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon delivery of the machine to the end customer, unless the unit is stored during seasonal months, whereas the machine is not utilized.
  • Page 10 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 11: Machine Registration Form: Customer's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
  • Page 12 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 13: Machine Registration Form: Dealer's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
  • Page 14 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 15: Machine Registration Form: Horsch's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
  • Page 16 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 17: Delivery Form: Dealers's Copy

    To the best of my knowledge, this machine has been delivered ready for field use and the customer has been fully informed as to proper operation and care. Signed: ................. (Customer) Signed: ................. (Dealer Representative) Date: ..................www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 18 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 19: Product Specification

    The Serial number, along with Model number of the machine, can be found on the Serial Number Tag. HORSCH, LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine.

  • Page 20: In These Operating Instructions

    For operation and maintenance of this machine, you will need: Snug fitting clothing; no loose articles or strings. • Safety gloves and goggles to protect against dirt and sharp edged machine parts. • www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 21: Information Regarding Safety

    No passengers are allowed to ride on the machine! Do not climb on rotatable parts. Use mounting steps provided for this purpose! Lifting hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work! www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 22: Operational Safety

    Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The machine registration form has to be completed and returned to HORSCH. Road Traffic Safety The valid road traffic regulations are to be observed when traveling on public roads, paths and areas.

  • Page 23: Pressure Accumulator

    • Check the area around the machine (for children!) before setting off and starting operation of the machine. Ensure sufficient visibility! • Stay clear of the operating range of hydraulically operated parts. • Passengers are not allowed to ride on the machine during operation! www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 24: Extracting Stuck Machine Safety & Guidelines

    Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes approximately 3 months to cure and could thus be damaged if this time has not yet expired. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 25: Tire Information

    HD30/40 – 70 PSI Transport / 60 PSI Gauge wheels. Verify tightness of all wheel lugs. Follow posted torque specs below: • o HD-Series – 220 ft.-lbs. Transport / 400 ft.-lbs. Gauge wheels. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 26: Transport/Installation

    • Check air pressure in tires! • Check all hydraulic connections and hoses for correct fastening and function. • Immediately rectify any occurring damage or have it corrected by an authorized dealer! www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 27: Transport

    DO NOT EXCEED A MAXIMUM TRANSPORTATION SPEED OF 20 MPH (32 KPH) DURING TRANSPORTATION IF TOWING THE MACHINE. LOSS OF VEHICLE/MACHINE CONTROL MAY/CAN RESULT IN PROPERTY DAAMGE AND SERIOUS PERSONAL INJURY OR DEATH! HD-Series Joker Front Hitch decal www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 28: Technical Data

    Drawbar CAT IV / CAT V (Optional) Finishing System: …………………….……. RollFlex Packer (Heavy Duty 5-Tongue 28” or Standard Duty 4-Tongue 24”) Power requirements: ......... from 400-500 HP Hydraulic requirements: …………………… Suggested 2800-3000 PSI www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 29 Drawbar CAT IV / CAT V (Optional) Finishing System: …………………….……. RollFlex Packer (Heavy Duty 5-Tongue 28” or Standard Duty 4-Tongue 24”) Power requirements: ......... from 500-600 HP Hydraulic requirements: …………………… Suggested 2800-3000 PSI www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 30: Road Lighting Equipment

    Left Turn Not Used* Right Turn Tail Lights 7. 12V +* Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 31: Setting/Operation

    • Before longer periods of rest, the bearing locations should be sprayed with a rust dissolver/inhibitor, or similar lubricant. Before resuming operation, the discs should be turned by hand and checked for unrestricted rotation. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 32 O-rings and fill the hub with 1.0 ounces high performance 75w140 synthetic industrial gear oil lubricant, based on polyalphaolefins. (See HD-Series Joker Parts Catalog – Joker HD Bearing Assembly) Assembly, Bearing Blade www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 33: Roll-Flex Packer

    With cohesive soils the packers may pick up more soil and thus become considerably heavier. This can overload components or soil the roads during transportation. Packers must therefore, always be cleaned before road transportation if they have picked up soil. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 34: Hitching/Unhitching The Machine

    Red (HD30 & HD40 only) Hydraulic Hose End caps Front Hitch Stand Transport Axle Cyl Support Stop CAT IV/V Perfect Hitch CAT IV/V Perfect Hitch NOTICE of Extended Life decal www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 35: Folding/Unfolding

    6. Lower Roll-Flex packer system. 7. Raise rear axle so implement is resting on the packer. 8. Phase the packer cylinders. See ‘Phasing the Hydraulic Cylinders’ on the following pages. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 36: Phasing The Hydraulic Cylinders

    In the extended position the rephasing orifices are exposed to allow the oil to flow in to the next cylinder. The cylinders are filled with oil, vented, and aligned with the end stop. HD20 Model machine shown www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 37 This would identify a defective cylinder with an internal leak. Another method, while in continuous flow, is to listen for blow-by internally to the cylinder. This would identify a defective cylinder as well. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 38 HD20 Model shown www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 39: Parking The Machine

    Jack Stand Flip-over Stops (Manual) Front Hitch Jack Stand Front Cylinder & Flip-Over Stops (Manual Machine Only) Rear Transport Stop & Holder Rear Cylinder Rear Lift Cylinder & Transport Stop www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 40: Setting Wing Pressure

    – between 300-500 psi. DO NOT EXCEED 500 PSI! Adjust pressure until the machine is level. The pressure gauge will indicate the level of pressure (psi). Gauge showing wing pressure. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 41: Depth Setting - Manual Depth Control

    ALWAYS SECURE SHIMS OF THE FRONT HITCH CYLINDER WITH TH EPIN PROVIDED OR DAMAGE TO THE CYLINDER AND SHIMS MAY OCCUR! Manual Depth Control adjustment Front Hitch Cylinder Flip-Over Depth Stops www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 42: Tracking - Manual Depth Control

    3. If machine is tracking to the left, remove stops from the front cylinder. 4. Add or remove stops from the front cylinder until the machine tracks straight. Front Hitch Cylinder Manual Flip-over Depth Stops www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 43: Gauge Wheels

    The frame must always rest on the stop screws. The wheels should not lift up the side wings when in operation. Gauge Wheel indicator decal – HD20 HD20 with Turnbuckle. HD30/40 with Hydraulic Cylinder. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 44: Maintenance And Servicing

    Should the machine not be used for a longer period of time, follow these steps: If possible, store the machine under a roofed area. • • Protect the machine against rust. Only spray with biologically degradable oils, i.e. rapeseed oil. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 45: Lubricating Machine

    • Oily waste and waste oil have to be disposed of according to the legal regulations. Check with your local Hazardous Waste Material Management facility. Service HORSCH, LLC hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner or authorized dealer in the event of a problem.

  • Page 46: Maintenance Schedule

    Inspect wiring harnesses & road lighting. End of Season Carry out inspections noted above. Spray piston rods of hydraulic cylinders with anti-corrosion agent. NOTE: If Tension Bushings are worn, replace immediately! www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 47: Preventative Maintenance

    Also, if the spring is outside the allowed flex amount it should be replaced immediately. An aftermarket kit is available as well for an added option in preserving packer tongue springs, HORSCH PN 04596220 Roll-Flex Spring Support, available from your local authorized dealer.

  • Page 48: Lubrication Points

    Lubrication Points: Wing Fold Pivot Pins (x4) Lubrication Points: Front Hitch & Rear Axle Pivot Pins (x2/ea.) Lubrication Point: Manual Depth Control Rod (x1) Lubrication Points: Gauge Wheel Turnbuckle (x2) Lubrication Point: Rear Packer Pivot Pins (x2/ea) Lubrication Point: Gauge Wheel Pivot Pin (x1/ea) www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 49 Lubrication Point: Front Hitch Cylinder Pivot Pins (x2) Lubrication Point: Rotating Axle HYD Cylinder (x1/ea) Lubrication Point: Rear Lift HYD Cylinder (x1/ea) Lubrication Points: Transport Wheel Axle Hubs (x2) Lubrication Points: Gauge Wheel Axle Hubs (x2) www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 50: Troubleshooting

    Tilt cylinder will not move Depth controller prevents Turn depth controller off. when discs are out of tilt cylinder movement Adjust tilt cylinder. ground. when “Actual Depth” is 0. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 51: Bolt Tightening Torques - Metric Bolts

    1676 1257 1885 1415 2700 2025 3155 2365 3.00 1075 1775 1330 2100 1650 3000 2350 3500 2750 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 52: Bolt Tightening Torques - Imperial Bolts

    1680 1260 2720 2040 1 1/2 1940 1460 3160 2360 3250 1 1/2 2200 1640 3560 2660 3650 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 53: Notes

    Notes: www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 54 HD Series Joker Owner’s Manual – Version 2.4 07/2019...

  • Page 55: Index

    Machine Registration ....... 8, 11, 13, 15 Unhitching ............32 Maintenance Schedule ........44 Manual Depth Control ......39, 40, 46 Warranty Guidelines .......... 9 Wing Pressure ..........38 Go to Top www.horsch.com HD Series Joker Owner’s Manual – Version 2.4 07/2019...
  • Page 56 PN 04769210 200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E) info.us@horsch.com www.horsch.com HD-Series Joker Owner’s Manual – Ver. 2.4 07/2019...

This manual is also suitable for:

Joker hd 20Joker hd 30Joker hd 40

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