1. Manuals
  2. Brands
  3. Farmi Forest Corporation Manuals
  4. Farm Equipment
  5. CH380HF
  6. Operation, maintenance and spare parts manual

Farmi Forest Corporation CH380HF Operation, Maintenance And Spare Parts Manual

Chipper and hydraulic feeder
Hide thumbs
Table of Contents

Advertisement

Quick Links

FROM MACHINE: 380 0009
43804010
C-EN-240907-ER
OPERATION, MAINTENANCE
AND SPARE PARTS MANUAL
CHIPPER AND HYDRAULIC
FEEDER CH380HF
READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY
BEFORE USING THE MACHINE
Farmi Forest Corporation
Ahmolantie 6
FIN-74510 Iisalmi, Finland
Tel. +358 (0)17 83 241
Fax. +358 (0)17 8324 372
www.farmiforest.fi

Advertisement

Table of Contents
loading

Related Manuals for Farmi Forest Corporation CH380HF

Summary of Contents for Farmi Forest Corporation CH380HF

  • Page 1 FROM MACHINE: 380 0009 43804010 C-EN-240907-ER OPERATION, MAINTENANCE AND SPARE PARTS MANUAL CHIPPER AND HYDRAULIC FEEDER CH380HF READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Tel. +358 (0)17 83 241 Fax.
  • Page 2 CH380HF WARNING SYMBOLS IN THIS MANUAL -imminent danger which could cause serious personal injury or death DANGER! - danger which could cause personal injury WARNING! - conditions or misuse that could damage equipment or machinery CAUTION! - reminders, such as for performing checks or carrying out maintenance...

  • Page 3: M20 30

    CH380HF MANUFACTURER’S DECLARATION OF CONFORMITY Farmi Forest Corporation Ahmolantie 6, FIN-74510 IISALMI, Finland Informs that the machine, launched on to the market Farmi (make) CH380HF (type) (serial number) conforms to the directives 98/37/EC and 89/366/EC, as amended, and the national regula- tions bringing these directives into force.

  • Page 4: Table Of Contents

    CH380HF TABLE OF CONTENTS SAFETY INSTRUCTIONS STICKERS AND PLATES TECHNICAL INFORMATION MOUNTING LIFTING POWER TAKE-OFF SHAFT SHORTENING THE PTO SHAFT MOUNTING THE FEED CHUTE OPERATION CONTROL EQUIPMENT STARTING UP THE CHIPPER NO STRESS PROGRAMMING CHIPPING STOPPING THE CHIPPER VIA THE TRACTOR DRIVE...
  • Page 5 03803950 FEED CONVEYOR FC380 Thread Millimeter Inch 7/16 11/16 15/16 1 3/16 1 7/16 When ordering spare parts, please indicate the machine’s type from the machine plate, spare part’s order number, description and quantity required. Example. CH380HF, 43800450, knife, 4 pc...

  • Page 6: Safety Instructions

    CH380HF SAFETY INSTRUCTIONS Written authorization must be requested from the manufacturer for any These safety instructions are meant for the owners alterations to the machine. of FARMI equipment, as well as those who operate, service or repair it. CAUTION! The instructions help with: STARTING •...

  • Page 7: M24 34

    CH380HF OPERATION MAINTENANCE Many occupational accidents • The machine may only be serviced and repaired take place in abnormal by professionals. circumstances. Therefore it is • Electrical and hydraulic faults may only be important to take into account repaired by authorized professionals.
  • Page 8 CH380HF SAFETY INSTRUCTIONS If sprays or contact with the skin cannot be FOR HYDRAULIC CIRCUITS avoided, use protective gloves, goggles and clothing as necessary. Do not use oily clothing. Work on hydraulic equipment may only be Avoid discharging hydraulic oil into the carried out by professional hydraulic engineers.
  • Page 9 CH380HF...

  • Page 10: Stickers And Plates

    CH380HF STICKERS AND PLATES The following plates and labels must be correctly attached to the chipper. Missing plates / labels must be replaced immediately.

  • Page 11: M10

    CH380HF STICKERS AND PLATES Number 1. Machine plate CH380HF CH 380 HF 110-155 1970 Number 2. (41015500) Note! See operation and maintenance manual. Note! Stop the engine and remove the PTO shaft for maintenance. Risk of cutting injury! Stop the engine and wait until the disk has...
  • Page 12 CH380HF STICKERS AND PLATES Number 3. Hearing protection symbol. Wear hearing protection. (40142080). Number 4. Lifting point sticker (41014270). Number 5. Rotation speed sticker (40141160). Number 6. FARMI Forest -sticker (41016100). Number 7. Forest-sticker (43402070). 43402070 Number 8. Stay away from revolving parts.

  • Page 13: Technical Information

    Rpm drops too low. The bene- 11. Roller swing fits of the No Stress mechanism are: • tractors of lower power rating can be used • more homogenous chip quality • higher chip yield The CH380HF chipper has its own hydraulic unit.
  • Page 14 CH380HF TECHNICAL INFORMATION...
  • Page 15 CH380HF TECHNICAL INFORMATION 2347 2002 (92 6/16”) (78 13/16”) CH380HF dimensional diagram...
  • Page 16 CH380HF TECHNICAL INFORMATION TECHNICAL INFORMATION CH380HF Type Double disc chipper Output, m 30-70 Max. stem diameter, mm Feed opening, mm 380 x 420 Chip length, mm / 1000 rpm 10 - 20 Chip length, mm / 540 rpm 20 - 30...

  • Page 17: Mounting

    CH380HF MOUNTING LIFTING POWER TAKE-OFF SHAFT The lifting points are marked Tractor’s PTO drive shaft on each machine with hook dimensions should be 1 3 / 4 ” to maximize its symbols operating life. CAUTION! CAUTION! PTO shaft recommendations: o Bondioli & Pavesi 10 (106 kW / 540 rpm)

  • Page 18: Shortening The Pto Shaft

    CH380HF MOUNTING SHORTENING THE PTO SHAFT 4. Interconnect the tubes and check that the shaft is sufficiently shortened 1. Connect the device to the tractor’s 3-point by carefully lifting up and down with the hoist. hitch. Ensure that the shaft has a 40 mm 2.

  • Page 19: Mounting The Feed Chute

    CH380HF MOUNTING 2. Fix the feed chute to the frame on both sides MOUNTING THE FEED CHUTE with pins (C) and cotter pins (D) Lock the chute 1. Fix the feed chute frame to the chipper with in the operation position (E).

  • Page 20: Operation

    CH380HF OPERATION CONTROL EQUIPMENT The feed chute is operated from a remote INSPECTION PRIOR TO USE control panel either with a manual switch or foot pedal. o Position the chipper on a level, hard surface. 1. STOP o Carry out the inspection with the tractor Feed rollers stop rotating.

  • Page 21: Starting Up The Chipper

    CH380HF Do not operate in temperatures -20 C due to the risk of cold brittleness damage which can occur N.B. in particular with the knife blades. Avoid chipping wood which has frozen through, as this weakens the self-feed function. ROTATING KNIVES! Serious risk of cutting injury.

  • Page 22: No Stress Programming

    Then raise the speed to 2400 rpm. Chipping can now commence. CHIPPING STOPPING THE CHIPPER CH380HF is designed only VIA THE TRACTOR DRIVE for grapple loader feeding. The danger area radius is Slow the tractor rpm to idling speed before 20m.

  • Page 23: Feed Speed Control

    CH380HF FEED SPEED CONTROL Fine adjustment of the feed speed is performed using a flow regulator. When you turn the The hydraulic system is equipped with a double button in the anticlockwise direction, the feed pump. The output of one pump can be directed roller rotates faster.

  • Page 24: Feed Reverse

    CH380HF FEED REVERSE The feed reverse function reduces the amount 1-10 min of frictional heat generated in the knives and 6-60 min 6-60 reduces the power requirement during the acce- 1-10 1-10 h leration phase following No Stress stoppage of 10-100 h the chipper.

  • Page 25: Chipper Transportation

    CH380HF CHIPPER TRANSPORTATION STORAGE Before transporting the unit, turn the discharge o Ensure that the chipper is stored on a solid pipe parallel with the upper chamber and lower surface and is unable to topple over. o If the chipper has been left unused for a prolonged period, lubricate the knives e.g.

  • Page 26: Maintenance

    CH380HF MAINTENANCE PERIODIC INSPECTIONS o The tightness of the fastening bolts of a brand Position the chipper on new chipper must be checked after the first solid,level ground to operating hour and tightened as necessary. safeguard against Tightening torques as shown in the table toppling.

  • Page 27: Maintenance Diagram

    CH380HF MAINTENANCE DIAGRAM Knifes are reversible. Tightening points Maintenance point Width across flats, mm Tightening torque, Nm 1. Tightness of knife holder fastening bolts 2. Tightness of knife fastening bolts 3. Tightness of anvil fastening bolts 4. Tightness of twig breaker fastening bolts 5.

  • Page 28: Knife Maintenance

    CH380HF MAINTENANCE KNIFE REMOVAL FROM THE KNIFE HOLDERS KNIFE MAINTENANCE Locking Please refer to the safety instructions. The bolt chipping disc continues to rotate freely in the manner of a flywheel after the power take-off has been disconnected. Use protective gloves when handling the knives.

  • Page 29: Blade Sharpening

    CH380HF BLADE SHARPENING Grind the hone angle at 45 with two to three longitudinal strokes, using a level sharpening Sharpen all blades equally. This ensures stone. Remove the burrs from the knife faste- disc balance. Avoid heating the blades du- ning bolt side by grinding along the blade surfa- ring grinding.

  • Page 30: Sharpening The Anvils

    CH380HF SHARPENING THE ANVILS 1. Remove the fastening bolts of the vertical anvils M16 (A). 2. Adjust the knife-to-vertical anvil clearance If you notice wear or rounding of the inner edge with the adjusting nuts (M12) (C) to 1.5 mm.

  • Page 31: Chip Length Adjustment

    CH380HF CHIP LENGTH ADJUSTMENT 4. Remove the knife holder fastening nuts, M24. Set both ends of the knives to the same distance from the disc. Use the adjustment Chip length is determined by the distance screws for this purpose. between the knives and the disc. Chip length is adjusted by moving the knife holders.

  • Page 32: Splined Shaft Replacement

    CH380HF SPLINED SHAFT REPLACEMENT 1. Remove the upper chamber. 2. Remove the bearings (see figure “Bearings installation). Welding damages the bearings. 3. Hoist up the disc. 4. Grind a 25 mm deep groove about 2 mm from the edge of the shaft.
  • Page 33 CH380HF MAINTENANCE Bearing replacement...

  • Page 34: Spare Parts

    CH380HF CHIPPER 18.6 18.1 18.3 18.5 18.4 18.2...
  • Page 35 CH380HF CHIPPER Part Order no Description Remarks 1 33802410 Lower housing 2 33800030 Upper housing 3 43800100 Rotor 4 43802560 End plate 5 43804130 No Stress frame 6 43800450 Knife 270x135x14 7 03801160 Twig crusher, complete 8 43803200 Belt pulley...
  • Page 36 CH380HF CHIPPER 18.6 18.1 18.3 18.5 18.4 18.2...
  • Page 37 CH380HF CHIPPER Part Order no Description Remarks 24 52211059 Spring washer M12 DIN127 ZN 25 52117124 Lock nut M12 DIN985 8.8ZN 26 52062106 Screw M16X30 DIN933 8.8ZN 27 52062280 Screw M20X90 DIN931 8.8ZN 28 52200086 Washer M20 DIN126 5.8ZN 29 52062041 Screw M12X50 DIN933 8.8ZN...

  • Page 38: Hydraulic Unit Hd380

    CH380HF HYDRAULIC UNIT HD380 13.1...
  • Page 39 CH380HF HYDRAULIC UNIT HD380 Part Order no Description Remarks 1 43801860 Fastening plate for hydraulic pump 2 52062840 Eyebolt M12X120 8.8ZN 3 03803210 Belt pulley Z=48 4 52117165 Lock nut M16 DIN985 8.8ZN 5 52200078 Washer M16 DIN126 5.8ZN 6 52200052 Washer M12 DIN125 5.8ZN...

  • Page 40: Discharge Pipe, Complete

    CH380HF DISCHARGE PIPE, COMPLETE...
  • Page 41 CH380HF DISCHARGE PIPE, COMPLETE Part Order no Description Remarks 1 33800040 Chute 2 43801360 Discharge pipe 3 43801240 Extension 4 43801290 Vizor 5 43802940 Vizor pin 6 43801430 Pair of locking flat iron 7 03800090 Actuator for discharge chute see separate spare part page 1...

  • Page 42: Actuator For Discharge Chute Rotation, Complete

    CH380HF ACTUATOR FOR DISCHARGE CHUTE ROTATION, COMPLETE...
  • Page 43 CH380HF ACTUATOR FOR DISCHARGE CHUTE ROTATION, COMPLETE Part Order no Description Remarks 1 43800820 Bottom flat iron for turn motor 2 43801400 Chain plate 3 43801410 Spacer plate 4 43801800 Splined shaft 5 43802530 Chain cover, right 6 43802540 Chain cover, left...

  • Page 44: Twig Crusher, Complete

    CH380HF TWIG CRUSHER, COMPLETE NOTE! Secure the fastening with cotter pins and iron wire. Otherwise the twig breaker may cast loose and break the chipper!
  • Page 45 CH380HF TWIG CRUSHER, COMPLETE Part Order no Description Remarks 1 43801160 Twig crusher 2 41215682 Washer 3 52091839 Screw M12X30 DIN933 10.9ZN 4 52090917 Screw M16X40 DIN933 10.9ZN 5 52214285 Lock washer NORD-LOCK 6 52117165 Lock nut M16 DIN985 8.8ZN...

  • Page 46: Hydraulic Feeder Hf380

    CH380HF HYDRAULIC FEEDER HF380 21 30...
  • Page 47 CH380HF HYDRAULIC FEEDER HF380 Part Order no Description Remarks 1 43802240 Frame 2 33802220 Roller’s swing 3 43800410 Upper feed roller 4 43800350 Lower feed roller 5 43801960 6 43501430 7 43802490 Bushing 8 43313048 Fastening for lower feed roller...

  • Page 48: 43802900 Electrics Hf380

    CH380HF 43802900 ELECTRICS HF380 X1-2 EMERGENCY STOP PROGRAMMIN X1-1 JOYSTICK XD2-PA24 ZB2-BD33 NON-STRES SENSO X1-13 X1-14 X1-15 X1-16 X1-11 X1-12 VIZOR UP VIZOR DOWN ROLLER LIFT PRESS TURN RIGHT TURN LEFT...
  • Page 49 CH380HF 43802900 ELECTRICS HF380 X1-3 JUMP WIRE, IF THERE IS NO LIMIT SWITCH LIMIT SWITCH X1-4 PROGRAMMING ZB2-BD2 X1-1 X1-5 PEDAL SWITCH R 0 F R 0 F ZB2-BD7 NON-STRESS SENSOR X1-3 X1-2 TIME RELAY: W1-4 0,1-1 s X1-7 X1-6...
  • Page 50 CH380HF 43802900 ELECTRICS HF380 Part Order no Description Remarks 55136405 Joystick / operating box 55132470 Emergency stop button 55130760 Connecting plug Hella 55136402 Connection box 55114375 Mounting rail 15 cm 55144770 Cable seal BG21 55119077 End clamp 55119060 Switching bridge...
  • Page 51 CH380HF 43802900 ELECTRICS HF380 Part Order no Description Remarks 55128620 Rotary control switch ZB2-BD7 55144182 Counter nut BG21 55144174 Cable seal BG16 55144125 Counter nut BG16 58218230 Joystick XD2PA24 55142430 Foot switch 43489330 Plug, female 43489340 Plug, male 54946380 Cable...

  • Page 52: 03803020 Hydraulics

    CH380HF 03803020 HYDRAULICS...
  • Page 53 CH380HF 03803020 HYDRAULICS Part Order no Description Remarks 56028860 Hydraulic motor EPMSY W400 56002033 Hydraulic motor OMR 375 56001902 Hydraulic motor OMP 160 56048390 Directional control valve P70CF, 12V 56025310 Hydraulic double pump 56040744 Flow divider valve 56070832 Flow regulator valve...

  • Page 54: Hydraulic Diagram

    CH380HF Hydraulic diagram...

  • Page 55: 03803040 Hose Series

    CH380HF 03803040 Hose series Part Order no Description Remarks 56526114 Hose assy K1/2”S L=0,8 m 56526148 Hose assy K1/2”S L=0,95 m 56526100 Hose assy K1/2”S L=0,75 m 56525173 Hose assy V1/2”S L=1,2 m 56534092 Hose assy K3/4”S L=0,7 m 56534225 Hose assy K3/4”S...

  • Page 56: 03803950 Feed Conveyor Fc380

    CH380HF 03803950 Feed conveyor FC380 5 13...

  • Page 57: M12

    CH380HF 03803950 Feed conveyor FC380 Part Order no Description Remarks 03809020 Hose assy 56002020 Hydraulic motor OMR250 56016040 Hydraulic cylinder 40/20-200, double acting 56070261 Choker 52432119 Double fitting R1/4-3/8 52442761 Angle nipple R1/4, 90 52432101 Angle nipple R1/4 52432226 Double fitting...
  • Page 58 CH380HF 03803950 Feed conveyor FC380 5 13...

  • Page 59: M16

    CH380HF 03803950 Feed conveyor FC380 Part Order no Description Remarks 54511340 Slotted sealed ball bearing 54512140 Ball bearing 52230067 Circlip 35X2,5 DIN471 52230257 Circlip 45x2,5 DIN471 52231172 Circlip 72x2,5 DIN472 52117207 Lock nut M20 DIN985 8ZN 52062130 Screw M16X60 DIN931 88ZN...
  • Page 60 CH380HF...
  • Page 61 14 days of receipt of the product. Important Before putting your FARMI to use, be sure to read the instruction and service booklet provided with the machine. Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi Finland...
  • Page 62 Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: Product and type: Serial number:...
  • Page 64 Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Puh. +358 (0)17 83 241 Fax. +358 (0)17 8324 372 www.farmiforest.fi...

Table of Contents