Farmi Forest Corporation VARIO 101 Operating, Maintenance And Spare Parts Manual

Forest trailer

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OPERATING, MAINTENANCE AND SPARE PARTS MANUAL
FOREST TRAILER
From serial number: 4091 001
IT IS VERY IMPORTANT TO READ THIS INSTRUCTION
MANUAL THOROUGHLY BEFORE USING THE MACHINE.
04093130
VARIO 101
VARIO 101
Farmi Forest Corporation
Ahmolantie 6
FIN--- 74510 IISALMI
FINLAND
Tel. +358 (0) 17 83 241
Fax. +358 (0) 17 8324 372
A- -EN- -240406- -ER

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Summary of Contents for Farmi Forest Corporation VARIO 101

  • Page 1 04093130 A- -EN- -240406- -ER VARIO 101 OPERATING, MAINTENANCE AND SPARE PARTS MANUAL FOREST TRAILER VARIO 101 From serial number: 4091 001 IT IS VERY IMPORTANT TO READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE USING THE MACHINE. Farmi Forest Corporation...
  • Page 2: Vario

    VARIO 101 WARNING SYMBOLS IN THIS MANUAL Imminent danger which could cause serious personal injury or death. DANGER! Danger which could cause personal injury. WARNING! Conditions or misuse that could damage equipment or machinery. CAUTION! Reminders, such as for performing checks...
  • Page 3: Ahmolantie

    GUARANTEE OF MACHINE CONFORMANCE TO EU REQUIREMENTS Farmi Forest Corporation Ahmolantie 6, FIN- - 74510 IISALMI, Finland Informs that the machine, launched on to the market, Forest trailer (make) Vario 101 (type) (serial number) conforms to Directives 98/37/EC, 89/366/EC to the amendments related to it as well as to the national statutes which bring them into force.
  • Page 4: Table Of Contents

    ..............VARIO 101 HYDRAULIC BRAKES, accessory .
  • Page 5: Safety Instructions

    VARIO 101 These safety instructions are intended for both the owner of a FARMI machine and the persons who operate, service and repair the machine or equipment. The instructions help you to: D familiarize yourself with the safe operation of the machine.
  • Page 6 VARIO 101 GENERAL SAFETY INSTRUCTIONS Make sure that everyone who uses the machine is familiar with the manual, the contents of the safety instructions applying to each case and that he has CAUTION! been trained appropriately before taking the machine into use.
  • Page 7 VARIO 101 IT IS TO BE NOTED THAT THE MANUFACTURER OF THE MACHINE IS NOT LIABLE FOR DAMAGES CAUSED BY D faulty, careless and inappropriate use. D changes made without the manufacturer’s consent. D spare parts, which are not original.
  • Page 8 VARIO 101 D Only authorized professionals are allowed to repair electric and hydraulic damages. D Only persons authorized by the manufacturer are allowed to weld load carrying structures. Ask an expert to check all welding. D Service the machine regularly at prescribed intervals and remember the annual safety inspections.
  • Page 9 VARIO 101 6. Check daily and always after damage the most important parts of the hydraulic system. Repair the damaged parts immediately. 7. Clean the surface of the components to be repaired. Do not use dissolvents when cleaning the parts.
  • Page 10: Stickers And Signs

    These stickers and plates must be found on the crane. Replace missing stickers or plates immediately. Fig. 2. Caution! Look at instruction manual. 41014750 Fig. 3. VARIO 101- -sticker 40146500 Fig. 4. FARMI- -sticker 41016100 Fig. 1. Machine plate 40146520...
  • Page 11: Main Parts

    VARIO 101 4. MAIN PARTS 1. Screen 2. Central beam 3. Drawbar 4. Bogie 5. Hub with brakes(option) 6. Hub without brakes 7. Hydraulic steering(option) 8. Stay 9. Tyres 10.Stand 11. Traction unit (option) 12. Eye bolt 13. Mounting plate...
  • Page 12: Technical Data

    FARMI HK 4166P FARMI HK 4571 / 4581 / 5767 6. DIMENSIONS 6020 3905 2015 2360- -2730 2200 2,4 m 1290 *1) 2205 *1) measure 2205 equipped with tyres 400/60--15,5 ELS (TT) PR 14 Fig. 2. Dimensioned drawing of VARIO 101.
  • Page 13: Mounting

    VARIO 101 7. MOUNTING 7.1. MOUNTING 1. If the trailer is not a ready---made one, the installation must begin by assembling the trailer. When the base frame has been assemblied, the hydraulic hoses must be lead through the base beam to the connectors of the back part of the trailer.
  • Page 14: Operation

    VARIO 101 7.2. MOUNTING OF HYDRAULIC or PNEUMATIC BRAKES The forest trailer can be equipped also with brakes. See the spare parts manual how to install hydraulic or pneumatic brakes. When the question is of the hydraulic brakes the hydraulic hose has to be connected to the 1---function control valve of the driving vehicle.
  • Page 15: Adjusting The Compression Of The Traction Rollers

    VARIO 101 8.3. ADJUSTING THE COMPRESSION OF THE TRACTION ROLLERS Adjusting the traction rollers compression is carried out by two valves. D Open the valves fully open. For initial setting turn the restriction knobs 3---4 rounds in closing direction. If necessary to adjust the rollers compression turn the knobs to the opening or closing direction.
  • Page 16: Use Of The Brake Power Regulator (Hydraulic) (Optional)

    VARIO 101 8.5. USE OF THE BRAKE POWER REGULATOR (HYDRAULIC) (OPTIONAL) The brake power regulator is used to adjust the hydraulic pressure and hydraulic flow rate going to the brakes thus adjusting brake power. Flow rate which goes to the brakes is adjusted in the flow control valve (1).
  • Page 17: Trouble Shooting

    VARIO 101 TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE REMEDY 4WD DOES NOT FUNCTION QUICK--CONNECTOR LOOSE OR CHECK THE QUICK--CONNECTORS DEFECTIVE DIRECTION VALVE HAS NO CURRENT DIRECTION VALVE HAS NO CURRENT DIRECTION VALVE HAS NO CURRENT CHECK SWITCHES AND FUSES CHECK SWITCHES AND FUSES...
  • Page 18: Lubrication Scheme

    VARIO 101 11.LUBRICATION SCHEME LUBRICATING POINT TYPE OF LUBRICANT INTERVAL A. Drawbeam joint Grease 10 h or each shift B. Hydraulic steering cylinders Grease 10 h or each shift C. Bogie bearings Grease 10 h or each shift D. Hydraulic motors and cylinders...
  • Page 19: Maintenance Scheme

    VARIO 101 12.MAINTENANCE SCHEME WEEKLY (50 hours) EVERY 100 HOURS 1. Check the tightness of stays fixing and wheel bolts. 3. Check tyre pressure. 400/60- -15,5 TT / ELS PR 14 4,8 bar REMARK! For a new trailer, check after first 10...
  • Page 20: Vario 101 Variations

    VARIO 101 13. VARIO 101 VARIATIONS One of the best characteristic of the VARIO 101 is it’s variation, which happens simply and easily by changing moduled parts. For instance, if you have purchased a forest trailer, which is a basic...
  • Page 21 VARIO 101...
  • Page 22: Spare Parts

    VARIO 101 Frame --- Rahmen --- Châssis --- Runko...
  • Page 23 VARIO 101 Frame --- Rahmen --- Châssis --- Runko Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom..44096340 ..Bolster bogie ..
  • Page 24 VARIO 101 Frame --- Rahmen --- Châssis --- Runko...
  • Page 25 VARIO 101 Frame --- Rahmen --- Châssis --- Runko Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom..04091260 ..Bogie beam, one hub with brakes .
  • Page 26: Draw Bar + Frame

    VARIO 101 Draw bar + beam --- Deichsel + Rahmen --- Timon de traction + membrure --- Vetoaisa + runko...
  • Page 27 VARIO 101 Draw bar + beam --- Deichsel + Rahmen --- Timon de traction + membrure --- Vetoaisa + runko Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom..
  • Page 28: Traction Unit

    VARIO 101 44095850 Traction unit (right), compl. Hydraulikantrieb (rechts), kompl. Unité de traction (droite), compl. Vetoyksikkö (oikea), koonta 44096110 Traction unit (left), compl. Hydraulikantrieb (links), kompl. Unité de traction (gauche), compl. Vetoyksikkö (vasen), koonta...
  • Page 29 VARIO 101 Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom. 44095910 ..Arm, right ... Schaft, rechts .
  • Page 30: Hydraulic Cylinder For Traction Unit

    VARIO 101 Vetolaitteen hydraulisylinteri ∅63/20---40, Koonta Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom. 56097320 ..Hydraulic cylinder ..Hydraulik Zylinder . . .
  • Page 32: Hydraulic Cylinder For Hydraulic Steering

    VARIO 101 56044803 ∅63/36---230 Hydraulic cylinder --- Hydraulik zylinder Cylindre hydraulique --- Hydraulisylinteri...
  • Page 33 VARIO 101 Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom. 56044803 ..Hydraulic cylinder ..Hydraulikzylinder ..ø63/36---230 Cylindre hydraulique Hydraulisylinteri .
  • Page 34: Hydraulic Steering, Compl

    VARIO 101 03300936 Hydraulic steering, compl. --- Hydraulische steuerung, komplet Direction hydraulique, compl. --- Hydraulinen aisaohjaus, koonta...
  • Page 35 VARIO 101 Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom. 03300936 ..Hydraulic steering ..Hydraulische steuerung HAO Direction hydraulique Hydraulinen aisaohjaus . . .
  • Page 36: Vario 4Wd Hydraulics

    VARIO 101 VARIO 4WD HYDRAULICS -- HYDRAULIK -- HYDRAULIQUE -- HYDRAULIIKKA...
  • Page 37 VARIO 101 VARIO 4WD HYDRAULICS -- HYDRAULIK -- HYDRAULIQUE -- HYDRAULIIKKA Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom..56028850 ..Hydraulic motor .
  • Page 38: Hub, Without Brake, 6

    VARIO 101 54839717 Hub, without brake, 6---bolts, compl. FL65---6, square axle Nabe, ohne Bremse, 6---Bolzen, komplet. FL65---6, quadrat Achse Moyeu, sans frein, 6 boulons, compl. FL65---6, axe de rectangle Napa jarruton 6---pulttinen, Koonta FL65---6, neliöakseli Part Order No. Description Remarks Teil Best Nr.
  • Page 39: Hub, With Brake, 6

    VARIO 101 54839725 Hub, with brake, 6---bolts, compl. square axle Nabe, mit Bremse, 6---Bolzen, komplet. quadrat Achse Moyeu, avec frein, 6 boulons, compl. axe de rectangle Jarrullinen napa 6---pulttinen, koonta, neliöakseli...
  • Page 40 VARIO 101 Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom. 54522222 ..Bearing ... . .
  • Page 41: Hub, Without Brake, 8

    VARIO 101 54843370 Hub, without brake, 8---bolts, compl. --- Nabe, ohne Bremse, 8---Bolzen, komplet. Moyeu, sans frein, 8 boulons, compl. --- Napa jarruton 8---pulttinen, Koonta Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom.
  • Page 42: Hub, With Brake, 8

    VARIO 101 54843388 Hub, with brake, 8---bolts, compl. --- Nabe, mit Bremse, 8---Bolzen, komplet. Moyeu, avec frein, 8 boulons, compl. --- Jarrullinen napa 8---pulttinen, koonta...
  • Page 43 VARIO 101 Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom..58218157 ..Brake drum ..
  • Page 44: Vario 101 Hydraulic Brakes, Accessory

    VARIO 101 04074140 VARIO 101 HYDRAULIC BRAKES, accessory VARIO 100 HYDRAULISCHE BREMSE, Zubehör FREINS HYDRAULIQUES VARIO 101, accessoire VARIO 101, HYDRAULIJARRUT, lisävaruste Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom.
  • Page 45: Brake Pressure Limiter

    VARIO 101 43309530 Brake pressure limiter, compl. --- Bremsdruckbegrenzer, komplet. Limiteur de pression de freinage, compl. --- Jarruvoiman säätö, koonta Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom..
  • Page 46: Tyres, Compl

    VARIO 101 Tyres, compl. --- Reifen, komplet --- Tuyau de cylindre --- Rengas, koonta Part Order No. Description Remarks Teil Best Nr. Bezeichnung Pièce No. de ordre Désignation Tilausnumero Osan nimi Huom....
  • Page 49 14 days of receipt of the product.. Important Before putting your FARMI to use, be sure to read the instruction and service booklet provided with the machine Farmi Forest Corporation Ahmolantie 6 74510 IISALMI Farmi Forest Corporation Ahmolantie 6...
  • Page 50 Date of delivery: ____ /____ 20____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery: ____ /____ 20____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: Product and type: Serial number: Notes:...

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