Dcl-300 series din rail mounting type indicating controller (21 pages)
Summary of Contents for Shinko JCL-33A Series
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MICRO-COMPUTER BASED DIGITAL INDICATING CONTROLLER JCL-33A INSTRUCTION MANUAL...
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• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited. • Shinko Technos Co., Ltd. is not liable for any damage or secondary damage(s) incurred as a result of using this product, including any indirect damage.
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Caution with respect to Export Trade Control Ordinance To avoid this instrument from being used as a component in, or as being utilized in the manufacture of weapons of mass destruction (i.e. military applications, military equipment, etc.), please investigate the end users and the final use of this instrument.
CONTENTS 1. Model Page 1.1 Model ---------------------------------------------------------------------------------- 5 1.2 How to Read the Model Label --------------------------------------------------- 5 2. Name and Functions of Controller ------------------------------------------- 5 3. Mounting to the Control Panel 3.1 Site Selection ------------------------------------------------------------------------ 6 3.2 External Dimensions --------------------------------------------------------------- 6 3.3 Panel Cutout ------------------------------------------------------------------------- 6 3.4 Mounting ------------------------------------------------------------------------------ 6 4.
1. Model 1.1 Model JCL– 33 Series name: JCL-33A (W48 x H24 x D109mm) Alarm type can be selected by keypad. (*1) Relay contact: 1a OUT1 Non-contact voltage (for SSR drive): 12 V DC +2 0 Direct current: 4 to 20 mA DC Input Multi-range (*2)
MODE key ( Selects the setting mode or registers the set value. By pressing the MODE key, the set (or selected) value can be registered. OUT/OFF key ( The Control output ON/OFF or Program control RUN/STOP can be switched. 3. Mounting to the Control Panel 3.1 Site Selection This instrument is intended to be used under the following environmental conditions (IEC61010-1): Overvoltage category...
4. Wiring Warning Turn the power supply to the instrument off before wiring. Working on or touching the terminal with the power switched on may result in severe injury or death due to electrical shock. Caution • Use a thermocouple and compensating lead wire corresponding to the sensor input specification of this controller.
5. Setup Setup (setting the Input type, Alarm type, Control action, etc.) should be done before using this controller, according to the user’s conditions. Factory default values are set as follows. Input: K –200 to 1370 , Alarm 1 (A1): No alarm action, Alarm 2 (A2): No alarm action, Reverse (Heating) action If the user’s specification is the same as the factory default value of this instrument, or if user’s instrument has already been installed in a system, it is not necessary to set up the controller.
5.1 Auxiliary Function Setting Mode 2 Display Item, Function, Setting range Factory Default Input type (-200 to 1370 ) • The input type can be selected from thermocouple (10 types), RTD (2 types), Direct current (2 types) and DC voltage (4 types). The unit can be selected as well.
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Display Item, Function, Setting range Factory Default PV filter time constant 0.0 seconds • Sets PV filter time constant. Input fluctuation due to noise can be reduced. If the value is set too high, it affects control results due to the delay of response.
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Display Item, Function, Setting range Factory Default A1 type No alarm action • Selects an Alarm 1 (A1) type. (See “10.3 A1, A2 Action” on p.24.) • No alarm action High limit alarm Low limit alarm High/Low limits alarm High/Low limit range alarm Process high alarm Process low alarm High limit with standby alarm...
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Display Item, Function, Setting range Factory Default Delay action type ON delay • Selects a delay action type for the Timer function. • Available only when Timer function is selected in [A1 type] or [A2 type]. • : ON delay : OFF delay : ON/OFF delay (Contact Closed)
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Display Item, Function, Setting range Factory Default DI input function SV1/SV2 external selection function • Selects DI input function from; SV1/SV2 external selection function, ON/OFF (RUN/STOP) external selection function, Timer function. If SV1/SV2 external selection function is selected: SV1 or SV2 can be switched by external contact. However, available when Control output ON/OFF function (Fixed value control) is selected in [OUT/OFF key function].
6. Settings 6.1 Main Setting Mode To enter Main setting mode, press the key in PV/SV Display mode. Use the key for settings (or selections), and register them with the key. In Main setting mode, indicated setting items differ depend on the instrument status (Fixed value control or Program control).
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Display Item, Function, Setting range Factory Default Step 4 time 00:00 • Sets Step 4 time. • Available only when Program control function is selected in [OUT/OFF key function] • Setting range: 00:00 to 99:59 Step 5 SV • Sets Step 5 SV. •...
6.2 Sub Setting Mode To enter Sub setting mode, press the keys (in that order) together in PV/SV Display mode. Use the key for settings (or selections), and register them with the key. Display Item, Function, Setting range Factory Default AT Cancel AT (Auto-tuning) •...
Display Item, Function, Setting range Factory Default Instrument number • Sets the instrument number. The instrument numbers should be set one by one when multiple instruments are connected in Serial communication, otherwise communication is impossible. • Available only when C5 option is equipped. •...
(3) Turn the load circuit power ON. The controller starts as follows depending on the settings. • Fixed value control Control starts so as to keep the control target at the SV. • Program control Program control RUN To perform program control, press the key.
9. AT (Auto-Tuning) In order to set each value of P, I, D and ARW automatically, the auto-tuning process should be made to fluctuate to obtain an optimal value. One of 3 types of fluctuation below is automatically selected. For DC input, the AT process will fluctuate around the SV for conditions of (A), (B) and (C) below. Notice •...
10. Action Explanation 10.1 OUT1 Action Heating (Reverse) action Cooling (Direct) action Proportional band Proportional band Contro action Relay contact output Cycle action is performed Cycle action is performed according to deviation. according to deviation. Non-contact 12 V DC 0 V DC 0/12 V DC 12/0 V DC 0 V DC...
10.3 A1, A2 Action High limit alarm Low limit alarm High/Low limits alarm A1 hysteresis A1 hysteresis A1 hysteresis Alarm action A1 value + A1 value A1 value + A1 value A1 value A1 value High/Low limit range alarm Process low alarm Process high alarm A1 hysteresis A1 hysteresis...
10.5 OUT2 (Heating/Cooling Control) Action (When Setting Dead Band) (When DR Option is Applied) Heating P-band Dead band (Cooling P-band) Heatng (Cooling Control action action action) Relay contact output (OUT) Cycle action is performed according to deviation. Non-contact 12 V DC 12/0 V DC 0 V DC voltage output...
11. Specifications 11.1 Standard Specifications Mounting: Flush Setting: Input system using membrane sheet key Display: PV/SV Display: Red LED 4 digits, character size 8.7 x 5 mm (H x W) MEMO/STEP Display: Green LED 1 digit, character size 8.7 x 5 mm (H x W) Accuracy (Setting and Indication): Thermocouple: Within 0.2% of each input span 1 digit, or within 2 (4 ),...
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DI (Digital input): DI has 3 functions. Circuit current when closed: 6 mA • SV1/SV2 external selection function: SV1 or SV2 can be switched by external contact. However, this function is not available if Program control function is selected in [OUT/OFF key function]. DI terminals between 10 and 12 Open: SV1 DI terminals between 10 and 12 Closed: SV2 •...
Thermocouple, RTD input Input Input Range Indication Range Control Range –199.9 to 400.0 –199.9 to 450.0 –205.0 to 450.0 K, T –199.9 to 750.0 –199.9 to 850.0 –209.0 to 850.0 –199.9 to 850.0 –199.9 to 900.0 –210.0 to 900.0 –200 to 850 –210 to 900 –210 to 900 Pt100...
Communication speed: 2400, 4800, 9600, 19200, 38400 bps (Selectable by keypad) (Default: 9600 bps) Code form: ASCII, binary Communication protocol: Shinko protocol (Default)/ Modbus ASCII/ Modbus RTU In addition, each protocol above is available with Block Read/Write. (Selectable by keypad)
Indication Problem Possible Cause and Solution • Check whether input signal source for DC voltage (1 to 5 V DC) or ] is flashing on the direct current (4 to 20 mA DC) is disconnected. PV/SV Display. How to check whether the input signal wire is disconnected [DC voltage (1 to 5 V DC)] If the input to the input terminals of the instrument is 1 V DC and if a scaling low limit value is indicated, the instrument is likely to be...
12.3 Control Problem Possible Cause and Solution Temperature does not rise. • Sensor is out of order. Replace the sensor. • Check whether the sensor or actuator is securely mounted to the input or output terminals of the instrument. Ensure that the sensor or actuator is mounted to the instrument input or output terminals securely.
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Step time unit Hours:Minutes DI input function SV1/SV2 external selection Output status when input errors occur Output OFF Controller/Converter function Controller SHINKO TECHNOS CO., LTD. OVERSEAS DIVISION Head Office 2-5-1, Senbahigashi, Minoo, Osaka, Japan http://www.shinko-technos.co.jp/e/ URL: Tel : +81-72-727-6100 E-mail: overseas@shinko-technos.co.jp...
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