Eaton SVCH0203 SPX Advanced Applications Manual
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Eaton SVCH0203 SPX Advanced Applications Manual

Eaton SVCH0203 SPX Advanced Applications Manual

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Summary of Contents for Eaton SVCH0203 SPX Advanced

  • Page 1 SVCH0203 SPX Advanced...
  • Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to damage or loss...

  • Page 3: Table Of Contents

    4.2.8 Adjust reference ..........19 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 4 4.8.7 Identification parameters ........32 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 5 4.20 Expander boards (control keypad: menu M7) ......44 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 6 5.8.6 Identification settings ......... 118 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 7 5.19 Keypad control parameters ........157 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 8 CHAPTER 10 . FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 viii SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 9: Safety

    This symbol indicates high voltage . It calls your operate this 9000X AF Drives from Eaton’s electrical sector. attention to items or operations that could be dangerous to you and other persons operating CAUTION this equipment .

  • Page 10: Chapter 1 . Spx Advanced Application - Introduction

    Power limit ramp up rate adjustment • Torque limit ramp up rate adjustment • Automatic power reduction from DC Voltage • Actual power follower function, power will increase only • with allowed rate SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 11: Control I/O

    Table 1 . SPX Advanced application default I/O configuration and connection example . 125 VDC / 0.4 A Relay output 2 Programmable Programmable No function de ned at default G2.3.3 otee: See Users Manual, chapter Control Connections, for hardware specification and configuration. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 12: Chapter 2 . "Terminal To Function" (Ttf) Programming Principle

    Once you have set the desired value, press the Enter button once to confirm the change. READY READY READY I/O term I/O term I/O term AI Ref Faul/Warn AI Ref Faul/Warn AI Ref Faul/Warn enter DigOUT:0.0 DigOUT:0.0 DigOUT:B.1 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 13: Defining A Terminal For A Certain Function With 9000Xdrive Programming Tool

    20%, value 3 to 30% and so on. Giving value 10 for the terminal number corresponds to 100% signal level. otee: The inputs, unlike the outputs, cannot be changed in RUN state. Figure 1 . Screenshot of 9000xDrive programming tool; Entering the address code SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 14: Chapter 3 . Spx Advanced Application - Monitoring Values

    Power reference 1700 Used power reference V7.22 PT-100 Temperature Cº Highest temperature of OPTB8 board. 4 s filtering. V7.23 Motor KW 1692 Motor instant KW G7.24 Multimonitoring items Displays three selectable monitoring values SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 15: Monitoring Values 2

    1163 V7.26.14 FB Power reference 1703 V7.26.15 Last active fault V7.26.16 AuxControlWord 1161 V7.26.17 Din status word V7.26.18 Din status word 2 V7.26.19 MC Status V7.26.20 Last active warning V7.26.21 Shaft rounds 1170 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 16: Master/Follwer Monitoring Values

    Motoring torque limit 1950 V7.31.2 Generator torque limit 1951 V7.31.3 Motoring power limit 1952 V7.31.4 Generator power limit 1953 V7.31.5 Current limit 1954 V7.31.6 SPC Positive limit 1955 V7.31.7 SPC Negative limit 1956 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 17: Monitoring Values Description

    Open loop: reference group. 1 s linear filtering V7.22 PT-100 Temperature Cº ID 42 Closed loop: Highest temperature of OPTB8 board. 4 s filtering. 32 ms filtering Drive Synch Operation Follower drive: SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 18: Monitoring Values 2

    ID 51 Control DO functions. V7.24.9 Measured temperature 3 Cº ID 52 V7.24.10 Measured temperature 4 Cº ID 69 V7.24.11 Measured temperature 5 Cº ID 70 V7.24.12 Measured temperature 6 Cº ID 71 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 19: Fieldbus Monitoring Values

    Needs to be selected with P1.14.19 GSW to Device changed F37, F38, F39, F40, F44, F45 be used. See detaisl in Chapter 9 status and (Not implemented) control word in detail. Keypad or PCControl FielBus SystemBus SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 20 DIN: B.1 DIN: D.5 Window control active and speed DIN: B.2 DIN: D.6 outside of widow DIN: B.3 DIN: E.1 Reserved Reserved DIN: B.4 DIN: E.2 Reserved Reserved DIN: B.5 DIN: E.3 Reserved Reserved SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 21: Master/Follower

    Drive 1 ready PT100 Fault F56 & F65 Drive 1 running Drive 1 fault Drive 2 in synch Drive 2 ready Drive 2 running Drive 2 fault Drive 3 in synch Drive 3 ready SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 22: Pi Control Monitoring

    D1: This value is the current of drive number three power unit. D2, D3 and D4: Not updated. V7.26.4.4 Motor current D4 ID 1607 D1: This value is the current of drive number four power unit. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 23: Frequency Chain

    Final torque reference in torque reference 2 = MWh chain, before acceleration compensation and 3 = GWh speed controller output. 4 = TWh V7.29.4 Speed control out 1134 Closed loop speed controller output. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 24 8 = 100 MWh 9 = 1 GWh 10 = 10 GWh ID1053 ResetMWhTripCounter Reset energy trip counter, rising edge will reset counter. BOOL value. Write INT value 1 to reset if Process Data is used. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 25: Chapter 4 . Spx Advanced Application - Parameter List

    Unit Default Note 0=AI1 1=AI2 2=AI1+AI2 3=AI1-AI2 4=AI2-AI1 5=AI1xAI2 6=AI1 Joystick 7=AI2 Joystick 8=Keypad P1.2.1 Local reference 9=Fieldbus 10=Motor potentiometer 11=AI1, AI2 minimum 13=Max frequency 14=AI1/AI2 selection 15=Encoder 1 16=Encoder 2 17=PID Output SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 26: Constant Reference

    5=AI1 joystick (–10 – 10 V) 6=AI2 joystick (–10 – 10 V) 7=Torque reference from keypad, R3.5 8=FB Torque reference 9=Master torque 10=Power reference P1.2.9.2 Torque reference max. –300.0 300.0 P1.2.9.3 Torque reference min. –300.0 300.0 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 27: Torque Reference Ol Settings

    Ramp rate for motor potentiometer ramp rate P1.2.11.2 Motor potentiometer 0=No reset frequency reference 1=Reset in stop state memory reset 2=Reset in powered down P1.2.11.3 Motor potentiometer 0=No copy reference copy 1=Copy Reference 2=Copy output frequency SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 28: Adjust Reference

    P1.3.11.2 Quick stop ramp time 3200.0 1256 4.3.3 Ramp control options Code Parameter Unit Default Note P1.3.12.1 Ramp: Skip S2 1900 P1.3.12.2 CL Ramp follower encoder 1902 frequency P1.3.12.3 Ramp input interpolator TC 1184 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 29: Input Signals

    Monitoring signal from mechanical brake P1.4.2.24 Cooling monitor Used when water cooled unit P1.4.2.25 Enable inching Enables inching function P1.4.2.26 Inching 1 Inching reference 1 (default forward 2 Hz. See P1.4.16). This will start the drive. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 30: Analog Input 1

    AI2 filter time 0.000 32.000 0.000 0=No filtering P1.4.4.3 AI2 signal range 0=0…100%* 1=20…100%* 4 mA Fault 2= –10V…+10V* 3= Custom range* P1.4.4.4 AI2 custom minimum setting –160.00 160.00 0.00 Custom range: Minimum input SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 31: Analog Input 3

    P1.4.6.8 AI4 Controlled ID 10000 1510 Select parameter that you want to control by ID number. 4.4.7 Options Code Parameter Unit Default Note P1.4.7.1 Input signal inversion Control 0 65532 1091 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 32: Fieldbus Inputs

    P1.5.1.28 Fieldbus digital input 3 FB CW B13 P1.5.1.29 Fieldbus digital input 4 FB CW B14 P1.5.1.30 Fieldbus digital input 5 FB CW B15 P1.5.1.31 Safe disable active P1.5.1.32 Charge switch Pre-charge complete SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 33: Analog Output 1

    Analog output 2 inversion 0=Not inverted 1=Inverted P1.5.3.5 Analog output 2 minimum 0=0 mA (0 %) 1=4 mA (20 %) P1.5.3.6 Analog output 2 scale 1000 P1.5.3.7 Analog output 2 offset –100.00 100.00 0.00 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 34: Analog Output 3

    7=Ref. fault or warning P1.5.6.2 Digital output 1 function 8=Warning 9=Reverse 10=Jogging spd selected 11=At speed 12=Mot. regulator active 13=Freq. limit 1 superv. 14=Freq. limit 2 superv. 15=Torque limit superv. 16=Ref. limit supervision 17=External brake control SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 35: Delayed Digital Output 2

    Torque limit supervision 0=Not used 1=Low limit supervision 2=High limit supervision 3= ABS(T), Low limit 4= ABS(T), High limit P1.5.8.6 Torque limit supervision value –300.0 300.0 100.0 P1.5.8.7 Reducing of torque supervision limit SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 36: Limit Settings

    Scaling from 0 to ID1289 P1.6.2.12 Scaling generator power limit 0 1088 As parameter P1.6.2 Scaling from 0 to ID1290 P1.6.2.13 Under voltage power DC level 1200 1611 P1.6.2.14 Under voltage power limit –300.0 300.0 1612 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 37: Torque Handling

    0.00 320.00 1.00 1283 4.6.5 DC-Link handling Code Parameter Unit Default Note P1.6.5.1 Overvoltage controller 0=Not used 1=Used (no ramping) 2=Used (ramping) P1.6.5.2 Over voltage reference 1262 0=High voltage selector 1=Normal voltage 2=BrakeChopperLevel SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 38: Limit Settings Options

    0=DC brake is off at stop P1.7.1.4 Frequency to start DC braking 0.10 10.00 1.50 during ramp stop P1.7.1.5 Scaling of DC-braking current 0 ID46Scaling from 0 to ID507 0=Not used 1=AI1 2=AI2 3=AI3 4=AI4 5=FB Limit scaling SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 39: Flux And Dc Current Handling Cl Settings

    U/f curve midpoint frequency 0.00 P1.8.3.3 50.00 P1.8.4.6 U/f curve midpoint voltage 0.00 100.00 100.00 n% x U nmot Parameter max. value = P1.6.5 P1.8.4.7 Output voltage at zero 0.00 40.00 0.00 n% x Unmot frequency SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 40: Closed Loop Control Settings

    Torque stabilator limit 1500 1720 P1.8.7.5 Flux circle stabilator gain 32767 10000 1550 P1.8.7.6 Flux circle stabilator TC 32700 1551 P1.8.7.7 Flux stabilator gain 32000 1797 P1.8.7.8 Flux stab coeff –30000 30000 1796 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 41: Tuning Parameters

    P1.8.9.18 Ir add generator scale 30000 Varies P1.8.9.19 Ir add motoring scale 30000 Varies P1.8.9.20 Ls Voltage Dropp 3000 P1.8.9.21 Motor BEM Voltage 0.00 320.00 P1.8.9.22 Iu Offset –32000 32000 P1.8.9.23 Iv Offset –32000 32000 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 42: Speed Control

    Speed control P gain 1000 P1.9.5.2 Speed control I time –32000 32000 Negative value uses 0,1 ms format instead of 1 ms P1.9.5.3 0-speed time at start 32000 P1.9.5.4 0-speed time at stop 32000 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 43: Drive Control

    6=AI1 Joystick 7=AI2 Joystick 8=Keypad Follower speed reference P1.11.2 1081 9=Fieldbus select 10=Motor potentiometer 11=AI1, AI2 minimum 12=AI1, AI2 maximum 13=Max frequency 14=AI1/AI2 selection 15=Encoder 1 16=Encoder 2 17=Master reference 18=Master ramp out SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 44: Protections

    When phase loss fault mode = derate the current limit will be multiplied by this value P1.12.1.3 Phase lose derate % 0=Fault stored in history 1=Fault not stored P1.12.1.4 Output phase supervision 0=No response 1=Warning 2=Fault,stop acc. to 2.3.2 3=Fault,stop by coasting SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 45: Temperature Sensor Protections

    Note P1.12.3.1 Stall protection 0=No response 1=Warning 2=Fault,stop acc. to 2.3.2 3=Fault,stop by coasting P1.12.3.2 Stall current 2 x I P1.12.3.3 Stall time limit 1.00 120.00 15.00 P1.12.3.4 Stall frequency limit P1.1.2 25.0 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 46: Speed Error Monitoring

    Code Parameter Unit Default Note P1.12.6.1 Response to 4mA 0=No response reference fault 1=Warning 2=Warning+Previous Freq. 3=Wrng+PresetFreq 2.12.6.2 4=Fault,stop acc. to 2.3.2 5=Fault,stop by coasting P1.12.6.2 4mA reference fault 0.00 P1.1.2 0.00 frequency SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 47: Underload Protection

    P1.12.11.1 Response to external fault 1 0 0=No response 1=Warning 2=Fault,stop acc. to 2.3.2 3=Fault,stop by coasting P1.12.11.2 Response to external fault 2 0 0=No response 1=Warning 2=Fault,stop acc. to 2.3.2 3=Fault,stop by coasting SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 48: Encoder Fault

    Fieldbus process data in 3 10000 Def: FB Adjust reference selection P1.13.14 Fieldbus process data in 4 10000 Def: FB Analog output. selection P1.13.15 Fieldbus process data in 5 10000 Choose controlled data with parameter ID selection SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 49: Id Control Functions

    P1.14.3.2 Controlled ID 10000 1575 Select ID that is controlled by digital input P1.14.3.3 False value –32000 32000 1592 Value when DI is low P1.14.3.4 True value –32000 32000 1593 Value when DI is high SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 50: Din Id Control 3

    P1.15.9 Generator torque limit 300.0 300.0 1549 increase maximum addition P1.15.10 Brake fault action 1316 1=Warning 2=Fault,stop acc. to 2.3.2 3=Fault,stop by coasting P1.15.11 Brake fault delay 0.00 320.00 0.20 1317 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 51: Auto Restart Parameters

    65535 1569 4.17 PID 4.17.1 PID basic settings Code Parameter Unit Default Note P1.17.1.1 PID Controller gain 1000.0 100.0 P1.17.1.2 PID Controller I Time 320.00 1.00 P1.17.1.3 PID Controller D Time 100.00 0.00 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 52: Pid Set Points

    6=Fieldbus PDI3 4.17.3 PID Feedbacks Code Parameter Unit Default Note P1.17.3.1 Function 0=Source 1 1=Source 1 + Source 2 2=Source 1 - Source 2 3=Source 1 * Source 2 4=Min(Source1,Source2) 5=Max(Source1,Source2) 6=Mean(Source1,Source2) 7=Sqrt(Source1+Sqrt(Source2) SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 53: Pid Sleep

    For more information, see the 9000x User’s Manual. the hardware and software, see the 9000x User’s Manual. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 54: Chapter 5 Spx Advanced - Description Of Parameters

    If given before identification run this is used as reference for U/f tuning when making identification without rotating the motor. DriveSynch Operation Motor nominal magnetization current/number of drives in parallel using Drive Synch. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 55 (angle is identified automatically in every start if PMSM Shaft Position parameter is zero). This identification run will update PMSM Shaft Position parameter based on absolute position of the encoder or Z pulse position of incremental type encoder. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 56 The active control place can be set with P2.1 with P2.1 set to a keypad the keypad local remote button will change the active control place. This parameter sets the start/stop control place in Remote 2 mode to be from keypad, I/O terminal A, I/O Terminal B or Fieldbus. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 57: Reference Handling

    LIMIT Filt x2 Switch Final Reference Location RampControlIn MULDIV TIME VALUE SpeedShare MULTIP 100,00 DIVIS FW FreqRefFilterTC Start 0SpeedTime Adjust Reference LIMIT Max Frequency Pos Freq Limit Speed reference chain before ramp control SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 58: Basic Parameters

    2=”AI1+AI2” - Analog Input 1 + Analog Input 2. With alternative reference scaling in Analog Input group 100 % input values can be set to correspond 25 Hz thus when both are at 100 % final reference will be 50 Hz. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 59 Analog Input 2 - Analog Input 1. 5=”AI1xAI2” Analog Input 1 x Analog Input 2 6=”AI1 Joystick” Analog input 1, -10 Vdc... +10 Vdc 7=”AI2 Joystick” Analog input 2, -10 Vdc... +10 Vdc 8=”Keypad Ref” Reference from keypad R3.2 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 60 The minimum of Analog Input 1 and Analog Input 2 is used as reference. 12=”AI1, AI2 max” The maximum from Analog Input 1 and Analog Input 2 is used as reference. 13=”Max Freq” – Maximum Frequency P1.1.2 Max Frequency is used as reference. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 61: Constant Reference

    3 Basic speed Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Preset speed 5 Preset speed 6 Preset speed 7 Related parameters Digital inputs P1.4.2.5-7 Preset Speed 1-3 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 62: Power Reference

    Analogue Input 3 Analogue Input 4 IN 4 Al1 Joystick IN 5 Al2 Joustck IN 6 IN 7 Keypad Referece FieldBusReference IN 8 IN 9 IN 1 RAMP10 IN 2 STOP Power_Reference_Final DATA PowerRefInc.Rate SPEED SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 63 Ramp up rate for power reference. Ramping rate does not have an effect when reference is decreased. When ramp rate is set to zero ramping is bypassed. Power Reference 80 % Input reference Internal reference 20 % 10 % / s SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 64: Torque Reference

    Minimum torque reference for analog input reference selections 1-4. P1.2.9.4 1244 Torque reference filtering time“torqRefFilterTC” Defines the filtering time for torque reference. Filtering is after load share function and before torque step function. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 65 Speed [RPM] Post Freq Limit Speed controller active FreqRampOut Drive in Torque Control Ramp Generator Out Drive in Torque Control FreqRampOut Speed controller active Neg Speed Limit SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 66 “Window Pos Off” and “Windows Neg Off” from the “FinalFreqRef” Speed controller active Pos Freq Limit Speed Window Pos Reference Torque Control Window Pos Off area Window Neg Off Window Neg Speed controller active Neg Freq Limit SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 67: Prohibited Frequencies

    Prohibit frequency area 1; high limit “range 1 high lim” Range definition where a different ramp time defined by “RampTimeFactor” is used. Used Speed Reference [RPM] High Lim Low Lim Requested Speed Reference [RPM] SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 68: Motor Potentiometer

    Reference is reset only in a power down situation. Other parameters related to function P1.4.2.8 Motor potentiometer DOWN ID417 “Mot Pot Ref Down” • P1.4.2.9 Motor potentiometer UP ID418 “Mot Pot Ref Up” • SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 69: Adjust Reference

    3 Analog input 3 4 Analog input 4 5 FB Adjust Reference ID47 Monitoring Signal P1.2.12.2 Adjust minimum “adjust minimum” Percentage that is subtracted from the main reference when adjust input is at minimum. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 70: Ramp Control

    Ramp time 1 IN 0 IN 1 Ramp time 2 MULDIV VALUE Ramp Follower Prohibited Factor MULTIP DIVIS Final Ramp Time MULDIV IN 0 VALUE IN 1 100 % MULTIP DIVIS Ramp Reduction 0,0 s SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 71 0 % S 10 % S 00.51.18 .77 .32 .95 .54 .13 .72 .35 .96 .49 .08.67.26 .85.44 Figure 5-2 . 10 % S ramp with 3 s ramp time compared to without S ramp SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 72 Input signal level zero means ramp times set by parameters. Maximum level equals one tenth of the value set by parameter. Ramp Time Factor 100 % 10 % Adjust Input [%] Figure 5-4 . Reducing acceleration and deceleration times SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 73: Quick Stop

    This parameter also sets the Ramp Frequency to actual frequency when change from torque control to speed control is made. Disabled Activated Disabled Activated FreqRef FreqRef FreqRef FreqRef FreqOut FreqOut FreqOut FreqOut TorqueLim TorqueLim TorqueLim TorqueLim SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 74: Input Signals

     When the DIN1 contact opens the direction of rotation starts the change. 1 “Start – Rev” - Start command – Direction command Start 1: closed contact = start open contact = stop Start 2: closed contact = reverse open contact = forward SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 75 6 “StartR-Rev” - Start command rising edge – Direction command DIN1: closed contact = start (Rising edge required to start) Open contact = stop DIN2: closed contact = reverse Open contact = forward SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 76: Digital Inputs

    2 preset speed 3 Basic speed Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Preset speed 5 Preset speed 6 Preset speed 7 Related parameters - G1.2.7 Constant Ref SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 77 I/O reference selection is “14/AI1/AI2 Sel”. If selection for P1.2.2 I/O Reference is other than “14/AI1/AI2 Sel” this digital input will change reference between P1.2.2 Remote 1 Reference and P1.2.4 Remote 1 Reference 2. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 78 When using a liquid-cooled drive or CPX, connect this input to the Cooling OK signal from flow control application or any input that shows state of used cooling unit. See details of operation from G2.11.9 cooling parameters group. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 79 Rounds and V:Shaft Angle). When this input has a rising edge monitoring values V:Shaft Angle (ID1169) and Shaft Rounds (ID1170) are set to zero. Reset command is also included in V: Aux Control Word. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 80: Analog Input 1 & 2

    IN 3 AIx Custom Max In_Max AI2_Ref AN.IN AI1-2 Signal Sel In_Min Out_Min IN 0 20 % IN 1 IN 2 AIx Custom Min IN 3 IN 0 IN 1 AIx RefScale Min SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 81 Analog input signal 2 signal range “AI2 signal range” 0 “0-20mA/10V Signal input ranges: 0...10 V and 0...20 mA. Input signal is used from 0% to 100%. Reference [Hz] Max Freq Min Freq Analogue Input 100 % SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 82 With custom range it is possible to freely adjust what input level corresponds to the minimum and maximum frequencies.. Reference [Hz] Max Freq Min Freq 40 % Analogue 80 % 100 % Custom Input Custom SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 83 The small values of the reference around zero can be ignored by setting this value greater than zero. When the reference lays between zero and ± this parameter, it is forced to zero. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 84 0.00%. P1.4.3.12 1228 AI1 filter time “AI1 filter time” P1.4.4.12 1232 AI2 filter time “AI2 filter time” SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 85: Analog Input 3 & 4

    6000 1 s filter time 4000 63 % 2000 P1.4.5.3 AI3 custom setting minimum “AI3 custom min” P1.4.5.4 AI3 custom setting maximum “AI3 custom max” P1.4.6.3 AI4 custom setting minimum “AI4 custom min” SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 86 Analog input monitoring signals. See parameter P1.4.5.1 AI3 Signal selection for details. 0 = No inversion 1 = Signal inverted AI3/AI4 Output 40 % Analogue 80 % 100 % Input Custom Custom SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 87 Now analog input 3 signal 0 V to 10 V (0 mA to 20 mA) will control the field weakening point voltage between 70.00 % - 130.00 %. When setting the value remember that decimals are handled as integers. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 88: Inversion Control

    Fault Close and P1.4.2.12 Ext Fault Open are used to trigger a fault. P1.12.1 External fault is used to select response. P1.5.1.7 Reference fault or warning (4mA) “AI ref faul/warn” Fault or warning depending on parameter Response to the 4mA reference fault. Response is selected in G2.11.6. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 89 Run Request IN 2 IN 3 IN 1 Reverse Direction IN 0 IN 2 BrakeOnFreqLim + IN 1 BrakeOnFreqLim - FreqRampOut IN 1 IN 2 IN 3 Run Request IN 1 FreqRampOut IN 2 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 90 Brake function ON When using the Master Follower function, the follower drive will open the brake at the same time as the Master even if the Follower’s conditions for brake opening have not been met. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 91 G2.5.8 Supervision Lim parameter group. The function can be set to monitor either the high or the low limit. P1.5.1.25 Limit Control active “limit control on” One or more of the drive limit controllers is active. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 92: Analog Outputs 1 & 2 & 3 & 4

    690 V unit: DC voltage from zero to 1317 Vdc 9 “AI1” Unfiltered Analog input 1 signal 10 “AI2” Unfiltered Analog input 2 signal 11 “Fout,min-max” Output frequency from minimum frequency to maximum frequency SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 93 8000 Unfiltered 6000 1 s filter time 4000 63 % 2000 P1.5.2.4 Analog output inversion “Iout Invert” P1.5.3.4 Analog output 2 inversion “Iout 2 invert” P1.5.4.4 Analog output 3 inversion “Iout 3 invert” SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 94 Analog output 3 scaling “Iout 3 scale” P1.5.5.6 1525 Analog output 4 scaling “Iout 4 scale” 100 % Scaling Analogue 200 % Output 50 % Scaling 50 % 20 % 50 % Function 100% Signal SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 95: Delayed Digital Output 1 & 2

    Fault or warning depending on parameter Response to the 4mA reference fault - occurs if analog reference is 4-20 mA and signal is <4mA 8 = “Warning” Always if a warning is on SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 96 DO control is 1174.02. 1174 is the ID number of Warning Word 1. So the digital output is ON when bit number 02 of the warning word (ID no. 1174) i.e. Motor underload is high. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 97: Supervision Limits

    Output frequency limit supervision function “Freq Supv Lim 1” P1.5.8.3 Output frequency limit 2 supervision function “freq supv lim 2” P1.5.8.5 Torque limit, supervision function “torque supv lim” P1.5.8.8 Reference limit, supervision function “ref superv lim” SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 98 Analog input supervision signal “ain supv input” With this parameter you can select the analog input to be monitored. 0 = Not used 1 = AI1 2 = AI2 3 = AI3 4 = AI4 5 = FBLimScaling SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 99: Limit Settings

    5 = FB Limit Scaling ID46 Monitoring value This signal will adjust the maximum motor current between 0 and the parameter Motor Current Limit. P1.6.1.3 1451 Current limit Kp P1.6.1.4 1452 Current limit Ki SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 100: Power Limit Handling

    IN 0 IN 1 LIMIT FB Limit Scaling Motor Power Power Hysteresis IN 1 IN 2 RAMP10 Final Power Limit STOP IN 1 Power Limit IN 2 DATA PowerLimitRampUpRate SPEED Power limit ramping control SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 101 Power limit increase rate “PowerLimInc.rate” Defines the power limit increase rate. Decreasing power limit will be in effect immediately. Power Limit 80 % Input Limit Internal Limit 10 % / s 20 % SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 102 This parameter defines the DC voltage level when the special power limit function is activated. When DC voltage goes below this level the power level defined by under voltage power limit will be activated. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 103: Torque Limit Handling

    Analogue Input 4 Torque Follower IN 0 FB Limit Scaling IN 1 LIMIT IN 1 Final Torque Limit IN 1 IN 2 Torque Limit IN 2 Motor Torque TorqueFoll.Hyst RAMP10 STOP DATA TorqueLimInc.Rate SPEED SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 104 Add to Gen Torq Lim Analogue Input 4 FB Limit Scaling Positive torque limit Generator torque limit Motoring torque limit Q2 Generating Motoring ω Q4 Generating Motoring Motoring torque limit Generator torque limit Negative torque limit SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 105 Defines the hysteresis of the actual torque where the internal torque limit is kept while the input torque limit is higher than the actual torque. Torque limit 80 % Input Torque Limit Internal Torque Limit Hysteresis Actual Torque SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 106 Torque limit for the speed controller. It affects both the positive and negative direction torques. P1.6.3.10.2 Speed control positive limit “SPC pos limit” Positive torque limit for speed controller output. P1.6.3.10.3 Speed control negative limit “SPC Neg limit” Negative torque limit for speed controller output. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 107: Frequency Limit Handling

    The maximum recommended frequency is 100 Hz. P1.6.4.4 1283 Zero Frequency limit “Zero Freq. Limit Defines the zero frequency limit. Used to determine when load drooping is set to zero if load drooping removal function 1 is selected SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 108: Dc Link Handling

    4 = “On, No test” - Used when running (no testing) connected’ to disable temperature Brake chopper is active in Run state but no test pulse to resistor is generated. calculation for the brake resistor. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 109: Limit Options

    Parameter Notes P1.6.6.1 1901 Limit total current “LimitTotalCurrent” This function activates the total current limit function in close loop control. Normally in closed loop the current limit only affects the torque producing current. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 110: Limit Warnings

    Giving a higher current on start to the motor will decrease the time when the motor is able to generate nominal torque. Blue: Motor Current. Red: Rotor Flux. 2200 2200 1700 1700 1200 1200 -300 -300 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 111: Open Loop Settings

    After the Stop command, the speed of the motor is reduced according to the set deceleration parameters, to the speed defined with parameter DC braking frequency at stop, where the DC braking starts. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 112 Defines the current injected to the motor in stop state when the digital input signal “DC Brake Command” is used to activate the DC brake when no run request is active. When the DC brake is activated the drive will indicate being in Run state. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 113 1 = Flux braking ON Output frequency Flux Current Motor voltage Motor Current P1.7.1.8 Flux braking current “FluxBrakeCurrent” Defines the flux braking current value. The value setting range depends on the used unit size. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 114: Closed Loop Settings

    The amount of flux in percentage of the motor nominal flux maintained in the motor after the drive is stopped. The flux is maintained for the time set by parameter ID1402 Flux Off Delay. This parameter can only be used in closed loop motor control. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 115: Motor Control

    3. Pullout torque. This is point where motor produced torque start to decrease when slip increases. After this point motor will stop if load is not reduced SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 116 The Motor control mode cannot be changed between open loop and With this parameter you can set another motor control mode which is activated with closed loop while the drive is in parameter Mot Ctrl Mode1/2. Run state. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 117: U/F Settings

    (If the motor is in a low frequency area for only short Mid point periods, it is possible to use up to 65 % of the motor Frequency nominal current). SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 118 See also parameter Middle point voltage. When the programmable U/f curve is selected this value is set to 10 % of motor nominal frequency. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 119: Close Loop Settings

    The speed controller can, therefore, be tuned only for speed error and the acceleration compensation makes sure that the system inertia does not affect the speed controller. SPC Out Freq.Out Acceleration compensation not in use SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 120 This function is automatically activated when identification run with rotating motor is successfully finished. This option is available in closed loop control mode only. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 121: Permanent Magnet Synchronous Motor Settings

    Hence, this method is not so pracatical and is intednded to be used mainly for testing purposes or to improve starting in together with i/f- control. Dc-current level is determined by P1.8.5.6. Also P1.8.5.2 need to disabled otherwise overriding this function. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 122 This parameter enables the Rs identification during DC brake current operations and in closed loop control for every start. If the identification run was made successfully it is recommended to keep this parameter disabled. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 123: Stabilization Settings

    – 1 K–1 k – 1 Torqstabdamp Torqstabdamp Where Gf is the total gain of the filter. The gain and the corner frequency of the filter is controlled by the following parameters SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 124 Controller output is added to output frequency. Affect decreases at low frequencies where flux stabiliser has more affect. Used at frequencies where output voltage is at maximum limit (set by field weakening point voltage or maximum drive output voltage). SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 125 256 means the gain 1. So, the final and the actual gain of the filter is obtained from G = G VoltStabGain, if T< 15% G = VoltStabGain ≤ T < 50% 50% – T (%) if 15% G = 0if T< 15% SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 126: Tuning Settings

    Modulation index in % for closed loop operation. Higher value of motor terminal voltage can be achieved by increasing this value. P1.8.8.11 1591 DC voltage filtering time Cut off frequency in 0.1Hz for 2nd order butterwort filter used in DCV-compensation. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 127: Identification Settings

    Offsets the value for phase current measurement. Identified during identification run. P1.8.9.25 1782 Estimator Kp “Estimator Kp” P1.8.9.26 1782 Estimator Ki “Estimator Ki” Estimator gain and Ti for PMS motor. Identified during identification run. P1.8.9.27 Votlage Drop “voltage drop” SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 128: Fine Tuning Parameters

    50 Hz and is nominally loaded (100 % of torque) the output frequency is allowed to decrease 5 Hz from the frequency reference. The function is used for e.g. when balanced load is needed for mechanically connected motors. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 129 0 Load Drooping factor is constant through the whole speed range. Removed below zero frequency limit 1 Load drooping is removed linearly below the zero frequency limit (defined in G2.6.4 Freq. Handling). Load Drooping Zero Freq. Freq. Out Limit SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 130 Speed control I time “speed control Ti” Sets the integral time constant for the speed controller. Increasing the I-time increases stability but lengthens the speed response time. Kp 30, Ti 100 Kp 30, Ti 300 SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 131 Speed controller gain in field weakening area “SPC Kp FWP” Relative gain of the speed controller in field weakening area as a percentage of Speed Controller P Gain values. The set value is reached at two times the Field weakening point. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 132: Drive Control

    2 = Software modulator 2 One phase at a time in IGBT switches is not modulated during a 60-degree period of the frequency cycle. The unmodulated phase is connected to either positive or negative DC-bus. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 133 The time delay within which the drive cannot be restarted after a coast stop and flying start is not in use. Closed Loop control mode and the flying start use a different delay see P1.9.11. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 134: Master Follower

    RAMP GENERATOR “ByPass” “Selection logic” LIMIT NegFreqLimit “Normal Ramp” -FreqMax Master Ramp Out FinalFrequencyRef “Second Ramp” LIMIT Ramp Control Input FreqRampOut To Speed Controller FreqRampAdd “Force Zero” FreqRampStep “RampSet” LIMIT FreqMax PosFreqLimit “Ramp Hold” SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 135: Master Follower: Drivesynch System

    Same as in Master Follower Phase shift 0 degrees (single winding motor) Follower Phase shift 0 degrees As per motor name plate As per motor name plate As per motor name plate (multiple winding motor) SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 136: Master Follower Configuration

    SBInUse SBInUse SBID SBID SBID SBID SBNextID SBNextID SBNextID SBNextID SBLastID SBLastID SBLastID SBLastID (RX) (TX) (RX) (TX) (RX) (TX) (RX) (TX) Figure 5-15 . System bus physical connections with the OPT-D2 board SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 137 18 =“Master Ramp Out” Master reference after ramp generator, before speed controller. When this is selected the follower drive will use the ramp times defined by the Master drive. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 138 When this selection is made also in Master drive, Speed is not released until master drive has the feedback from the brake actual or defined by Mechanical Brake Delay parameter also from followers 3 = Master Master drive is controlling follower drive brake and speed release. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 139 3 = “DSynchMaster” - Drive Synch Master Drive number 1 must be selected as the parallel drive configuration master (in redundancy mode drive number 2 can be selected as master but certain diagnostic functions are no longer available). SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 140: Protections

    4 = Warning and Derate – This mode will derate the drive to the level defined in P1.12.1. P1.12.1.2 Phase loss derate % “PHLoss derate%” The current limit will be multipled by this % to limit current when a phase loss occurs. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 141: Temperature Sensor Protections

    P1.12.2.3 Board 1 warning limit “Board1Warn.Limit” Set here the limit at which the PT100 warning will be activated. When individual warning and fault limits are activated this is first board first channel (1A). SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 142 Channel 2B warn P1.12.2.9.6 Channel 2B fault Second board second (2B) channel warning and fault limits. P1.12.2.9.7 Channel 2C warn P1.12.2.9.8 Channel 2C fault Second board third (2C) channel warning and fault limits. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 143: Stall Protection

    This is the maximum time allowed for a stall stage. The stall time is counted by an internal up/down counter. If the stall time counter value goes above this limit the protection will cause a trip. Stall Time Stall Trip Area Stall Status Time SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 144: Speed Error

    The motor thermal protection can be adjusted with parameters. The thermal current IT specifies the load current above which the motor is overloaded. This current limit is a function of the output frequency. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 145 2xt6. If the drive is in stop stage the time constant is internally increased to three times the set parameter value. The cooling in the stop stage is based on convection and the time constant is increased. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 146 0 = No response 1 = Warning 2 = Fault, stop mode after fault according to ID506 3 = Fault, stop mode after fault always by coasting Setting the parameter to 0 will deactivate the protection. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 147: Over Load Protection

    Input value level where over load counter is increased with maximum step defined by P1.12.5.10 2.12.5.10 1840 Over load maximum step “OverLoadMaxStep” Step in the over load counter when input value is at maximum input level defined by P1.12.5.9. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 148: 4Ma Protection

    Under load protection, zero frequency load “UP f0 torque” The torque limit can be set between 5.0—150.0 % x T nMotor This parameter gives the value for the minimum torque allowed with zero frequency. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 149: Ground Fault

    2 = Fault, stop mode after fault according to Stop Function 3 = Fault, stop mode after fault always by coasting P1.12.8.2 1333 Ground fault current limit “GNDFaultCurLim” Maximum level for Earth current in % of the unit nominal current. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 150: Cooling Protection

    0 = No response 1 = Warning 2 = Fault, stop mode after fault according to Stop function 3 = Fault, stop mode after fault always by coasting SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 151: Encoder Fault Function

    There is also an override feature added but Eaton would -20deg C level. If the drives unit temp is between -20deg...

  • Page 152: Fieldbus Settings

    Using these parameters, you can monitor any monitoring or parameter value from the fieldbus. Enter the ID number of the item you wish to monitor for the value of these parameters. See monitoring signals for full details of ID numbers. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 153 When values 6 or 7 are selected, the drive uses the Fast fieldbus profile. When the Fast fieldbus profile is used, type ‘B’ boards or other C type boards cannot be used. 0 = All slots 4 = Slot D SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 154: Id Functions

    Control mode ID1586 “control mode” This parameter defines how the value control output behaves. 0 = SR ABS Absolute input value is used to make a step change in the output between On and Off values. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 155 P1.14.1.8 1586 Control signal filtering TC “Control filt TC” This parameter is used to filter the scaling function output. Used e.g. when unfiltered torque is used to control a parameter that needs stabilization. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 156: Din Id Control

    FieldBus communication fault in slot E W67 (Not implemented) Drive over temperature Analog input < 4mA Not used Emergency stop W63 (Not implemented) Run disabled W62 (Not implemented) Not used Mechanical brake Not used SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 157: Free Din Delay

    Select the signal ID to be controlled by input signal. If inversion or parameter value other than zero and one is needed this can be connected to DIN ID Control function ID1570, ID1590 or 1578 where desired values can be set and connected to correct parameter. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 158: Brake Control

    Also an overriding system may do this without anycontrol from the drive using AucControlWord1.B7 . Duringidentification run the brake will not open. PreBrakeOpenCommand MasterBrakeOpenCommand Identi cation Run ExtBrakeCtrl,Inv AuxControlWord 1.B7 ExtBrakeCtrl SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 159 Brake On/Off current limit “BrakeOnOffCurLim” If motor current is below this value the brake is closed immediately. It is recommended to set this value to approximately 25 % of the magnetization current from the maximum used frequency. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 160: Run Away Load Protection

    Control Options B8 when thedrive is controlling the brake to drive is in Run state and the output frequencyis above the be closed. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 161: Closed Loop Settings

    If thetime is set to –1 the drive will automatically start to use thespeed controller when speed change is read from encoder.When the setting is >0 the drive will use this defined torqueeven if speed changes are read from encoder. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 162: Roll Back Control For Closed Loop

    The time count starts from the first autoreset. If the number of faults occurring during the trial time exceeds the values set by number of tries the fault state becomes active. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 163 B02 = +4 = Simulates under voltage fault (F9) B03 = +8 = Simulates output phase supervision fault (F11) B04 = +16 = Simulates earth fault (F3) B05 = +32 = Simulates system fault (F8) SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 164: Pi Control

    This sets the source of the source 1 set point value this can come from an analog input, keypad, or fieldbus. P1.17.2.3 PID source 2 select “source 2 sel” This sets the source of the source 2 set point value this can come from an analog input, keypad, or fieldbus. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 165: Feedbacks

    When the Feedback value exceeds or is below this limitas defined by Wake up action. The drive will start out ofsleep mode. P1.17.4.4 1019 Wake up action “wake up action” Sets if the sleep function will wake if above the wake up limit or below. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 166: Keypad Control Parameters

    Define here the power reference within 0.0…100.0%. R2.7 PID reference 1 no ID “PID reference 1” R2.8 PID reference 2 no ID “PID reference 2” Define here the PID Reference in Engineering Units SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 167: Chapter 6 . Data Logger Trigger Word

    Remade is needed if encoder and rotor position changes related to each other. Code Description Notes P1.1.9 Identification P1.8.5.1 PMSM shaft position SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 168: Zero Position Identification With Absolute Encoder

    Z-pulse position can be seen in the motor current when motor is rotated until Z-pulse is received from the encoder. current goes nearly to zero. Related parameters: Code Description Notes P1.1.9 Identification P1.8.5.1 PMSM Shaft Position P1.8.5.6 I/f Current SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 169: Chapter 8 . Status And Control Word In Detail

    Not used Not used FC Stopped Running Directly from the drive FC not ready Ready Directly from the drive Not used Not used Not used Not used SM = Profibus board State Machine SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 170: Combination 2, Bypass - Profidrive

    8.2.2.2 Quick stop SW.B06 (Switch On Inhibited) SW.B05 (Quick Stop Not Active) IN 1 IN 2 RESET Quick Stop CW.B01 (Coasting Stop) 8.2.2.3 Switch on inhibit 8.2.2.4 Ready to switch-on, operate and running SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 171: Fb Control Word

    0=Fieldbus Control NOT active 1=Activate fieldbus control Watch dog 0>1>0>1…1 sec square wave clock. This is used to check data communication between profibus master and the drive. Used to generate FB communication -fault.     SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 172 Running IN 1 IN 1 DIG IN IN 2 IN 2 Enable Jogging Enable Inching FB FB Control Word.B9 IN 1 IN 2 IN 1 IN 3 IN 2 IN 4 Running Ready SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 173: Fb Status Word

    Warning Present: Drive still works; warning in the service/ B04: FALSE = Coast Stop Activated, TRUE = Coast Stop Not maintenance parameter; Activated no acknowledgement. Coast Stop Activated: “Coast Stop (OFF 2)” command is present. SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 174: Combination 3, Bypass - Basic

    FB DIN5 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 175: Status Word Combination 3, Bypass - Basic

    UV Fast stop active UV Fast stop not active Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used SM = Profibus board state machine SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 176: Chapter 9 . Problem Solving

    It’s also helpful to have single line diagram from the system the situation is caused by a fault, take also the Datalogger where problem is faced. data from the drive. Figure 3 . Data logger window opening and Service Info upload . SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...

  • Page 177: Chapter 10 . Fault Codes

    • Check the capacitors • Activate overvoltage controller • 2. High overvoltage spikes in supply Activate overvoltage controller • 3. 690 V unit operating too long above 1100 Vdc Check input voltage • SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 178 3. Brake chopper failure S49 = OPT-AF board mounted in SVX control board. 4. Correcting measures: Check brake resistor and cabling • If these are ok the chopper is faulty. Contact your • local distributor SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 179 The underload curve is a squared curve set between the zero frequency and the field weakening point. The protection is not active below 5Hz (the underload time counter is stopped). SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 180 Option board removed. Increase identification current • Correcting measures: 3. Start angle identification is not working at all because Reset. Device no longer available • there is no saturation based saliency in the motor SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 181 9000xDrive and the AC drive is broken Motor is not connected to the AC drive • Correcting measures: There is load on the motor shaft • Check keypad connection and possible keypad cable • SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 182 1. Motor speed is not the same as the reference. For example, motor speed is limited by torque limit Correcting measures: 2. PMS motor has gone off synchronization Identify original fault and problem • 3. Encoder cable is broken SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 183 Possible cause: A93 TorqueReg 1. Digital input fault Motor torque is being limited to the torque limit settings Correcting measures: Remove fault situation from external device • SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 184 Problem solving Notes SPX ADVANCED APPLICATION MANUAL SVCH0203—October 2017 www.eaton.com...
  • Page 185 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com © 2017 Eaton All Rights Reserved Eaton is a registered trademark. Printed in USA Publication No. SVCH0203 / CSSC-3697 All trademarks are property October 2017 of their respective owners.

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