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Installation Procedure for Cable Splice shield Kits for RG-Cables
1.0 Scope
This standard contains the procedures for making environment resistant 1 to 1 in-line splices in
shielded and jacketed cables listed in Table I using TE Connectivity D-150-ZXXX Series
shielded cable splice kits.
2.0 References
TE Connectivity Customer Drawing (TECD) D-150-ZXXX. Connectivity parts.
3.0 Application Equipment
3.1 Wire Handling Tools
a.
Wire stripper for primary.
b.
Wire stripper for cable jacket.
c.
Small sharp scissors or diagonal cutters for braid.
d.
Ruler readable to 0.50 (0.025).
e.
DMC crimp tool HX4 (M22520/5-01).
f.
Die set Y1535 for D-150-Z393
3.2 Heating Tools
Use one of the following, or TE Connectivity approved alternative.
a.
CV1981 AT Digital with p/n reflector PR13C. Temperature setting 750-800°F
b.
CV2014 HOT JET S with wrap-around reflector PR-38-REFLECTOR
4.0 General Information
4.1 Splice Kit Description
The TE Connectivity D-150-ZXXX Series shielded cable splice kits consists of:
a.
SolderSleeve.
b.
Crimp barrels for splicing the primary conductors.
c.
Sealing insert for encapsulating the primary conductor splices.
4.2 Consumable Materials
a.
PTFE tape P-422 (A-A-59474, Type 1, Class 4)
© 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. TE Proprietary & Confidential Information.
TUS-24-4006 rev E, 2 Aug 12
Devices Installation Procedure
If this document is printed, it becomes uncontrolled. Check for latest revision.
RPIP-1108
Revision A
April, 2016
Page 1 of 6
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Summary of Contents for TE Connectivity D-150-Z Series
- Page 1 4.2 Consumable Materials PTFE tape P-422 (A-A-59474, Type 1, Class 4) © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. TE Proprietary & Confidential Information. TUS-24-4006 rev E, 2 Aug 12 If this document is printed, it becomes uncontrolled. Check for latest revision.
- Page 2 Remove cable jacket: 15 mm (0.600’’) Fold back the braid. © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. TE Proprietary & Confidential Information. TUS-24-4006 rev E, 2 Aug 12 If this document is printed, it becomes uncontrolled. Check for latest revision.
- Page 3 Crimp the metal barrel using the HX4 (M22520/5-01) crimp frame with the Y1535 crimp die. © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. TE Proprietary & Confidential Information. TUS-24-4006 rev E, 2 Aug 12 If this document is printed, it becomes uncontrolled.
- Page 4 4) over the insert to hold in place. Smooth out edges to remove any air voids. © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. TE Proprietary & Confidential Information. TUS-24-4006 rev E, 2 Aug 12 If this document is printed, it becomes uncontrolled.
- Page 5 Note that slight flux residue may be visible after the solder melts. © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. TE Proprietary & Confidential Information. TUS-24-4006 rev E, 2 Aug 12 If this document is printed, it becomes uncontrolled. Check for latest revision.
- Page 6 TE Connectivity only obligations are those in the TE Connectivity Standard Terms and Conditions of Sale for this product, and in no case will TE Connectivity or its distributors be liable for any incidental, direct, or indirect, or consequential damages arising from the sale, use, or misuse of the product. Specifications are subject to change without notice.