Festo CMMT-AS-C2-3A-...-S1 Series Instructions & Installation Manual

Festo CMMT-AS-C2-3A-...-S1 Series Instructions & Installation Manual

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CMMT-AS-C2/C4-3A-...-S1
Servo drive
Instructions | Installation, Safety sub­function
8095038
2018­10a
[8095040]
Translation of the original instructions
EnDat
®
, EtherCAT
®
, EtherNet/IP
®
PROFIBUS PROFINET
®
, TORX
®
are registered trademarks of the respective trade­
mark owners in certain countries.
1
About this document
1.1

Target group

The document is targeted towards persons who mount and operate the product. It
is additionally targeted towards individuals who are entrusted with the planning
and application of the product in a safety­related system (safety manual in
accordance with EN 61508).
1.2

Applicable documents

All available documents for the product è www.festo.com/pk.
The user documentation for the product also includes the following documents:
Designation
Contents
Product instruction manual
Installation, safety sub­function
Product descriptions
Detailed description of assembly, installation
Detailed description of safety sub­function
Description/online help plug­in
Plug­in:
Functions and operation of the software
Initial commissioning assistant
Firmware functions:
Configuration and parameterisation
Operating modes and operational functions
Diagnostics and optimisation
Bus protocol/control:
Device profile
Controller and parameterisation
Festo Automation Suite online
Function of the Festo Automation Suite
help
Management and integration of device­specific plug­ins
CDSB instruction manual
General functions of the operator unit
Tab. 1 User documentation for the product
1.3
Product version
This documentation refers to the following version of the device:
Servo drive CMMT­AS­...­S1, revision R01 and higher, see product labelling
1.4

Product labelling

Observe the specifications on the product.
The product labelling is located on the right side of the device. The product
labelling enables identification of the product and shows the following informa­
tion:
Product labelling (example)
CMMT­AS­C2­3A­EC­C000­V000­S1
5340819  J302   Rev 00
Main input: 100 V AC ­ 20 % ... 230 V AC + 15 %
48 ... 62 Hz 2.8 A
RMS
Motor out: 3 x 0 ... input V AC   0 ... 599 Hz
2 A
350 W
RMS
T
: max. 40 °C
AMB
SCCR: 100 kA
IP10/20
MAC: XX­XX­XX­XX­XX­XX
MSIP­REM­FTO­KC­2017­1001
Festo AG & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
+49 711 347­0
www.festo.com
, DR. JOHANNES HEIDENHAIN
®
, Hiperface
Meaning
Type code
Part number, serial number, revision (Rev)
Technical data on power supply (alternating cur­
rent supply connection)
Technical data for the motor output (output
voltage, max. output frequency, nominal current,
nominal output power)
Ambient temperature (T
)
AMB
SCCR (short circuit current rating)
Degree of protection; without mating plug/with
mating plug X9A attached
First MAC address of the device for Ethernet com­
munication
KC mark certificate (test mark for Korea)
Product labelling (example)
See manual for internal overload protection and
required external circuit breaker
Data matrix code, 123456789ABC...
Festo AG & Co. KG
DE­73734 Esslingen
Made in Germany
Tab. 2 Product labelling (example)
Warning symbols on the front of the product
The following warning symbols are located on the front of the product:
8095038
®
, PI
Fig. 1 Warning symbols on the front side of the product (example CMMT­AS­...­EC)
General meaning
Attention! Hot surface
Attention! General danger point
Attention! Dangerous voltage
5 minutes (wait)
Tab. 3 Meaning of the warning symbols
Warnings on the product
The following warnings are attached to the right side of the device:
Warnings on the product (en, fr)
CAUTION
Risk of Electric Shock! Do not touch electrical connectors for
5 minutes after switching power off! Read manual before
installing! High leakage current! First connect to earth!
ATTENTION
Risque de décharge électrique! Après la mise hors tension, ne pas
toucher les connecteurs électriques pendant au moins 5 minutes!
Lire le manuel avant installation! Courant de défaut élevé! Relier
tout d´abord à la terre!
DANGER
Risk of Electric Shock! Disconnect power and wait 5 minutes
before servicing.
Risque de décharge électrique! Débranchez l'alimentation et
attendez 5 min. avant de procéder à l'entretien.
Tab. 4 Warnings on the product
1.5
Specified standards
Version status
IEC 61800­5­1:2016
EN 61800­3:2004+A1:2012
EN 61800­5­2:2017
EN 61800­2:2015
Tab. 5 Standards specified in the document
2

Safety

2.1
Safety instructions
General safety instructions
Assembly and installation should only be carried out by qualified personnel.
Only use the product if it is in perfect technical condition.
Meaning
Reference to the existing user documentation,
which contains information on overload protec­
tion and the necessary external line safety switch
(circuit breaker).
Product key as a data matrix code and an
11­character alphanumeric code
Manufacturer
Manufacturer's address
Manufactured in Germany
1 Attention! Hot surface
2 Attention! General danger point
3 Attention! Dangerous voltage
4 5 minutes (wait)
Meaning with the CMMT-AS-...
Metallic housing parts of the device can reach high temperatures
during operation. In the event of a fault, internal components may
become overloaded. Overloading of components can result in
high temperatures and the release of hot gases.
The touch current in the protective earthing conductor can exceed
an alternating current of 3.5 mA or a DC current of 10 mA.
The minimum cross section of the protective earthing conductor
must comply with the local safety regulations for protective earth­
ing conductors for equipment with high leakage current.
The product is equipped with intermediate circuit capacitors,
which store dangerous voltage for up to 5 minutes after the
power supply is switched off. Do not touch power connections for
5 minutes after the power supply is switched off.
After the power supply is switched off, wait at least 5 minutes
until the intermediate circuit capacitors have discharged.
Meaning
Caution
Risk of electric shock! Do not
touch electrical connections for
5 minutes after switching
power off! Read manual before
installing! High leakage current!
First connect device to earth!
Danger
Risk of electric shock! Discon­
nect power and wait 5 minutes
before servicing.
EN ISO 13849­1:2015
EN 61508 Parts 1­7:2010
EN 60204­1:2006+A1:2009+AC2010
EN 62061:2005+AC:2010+A1:2013+A2:2015

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Summary of Contents for Festo CMMT-AS-C2-3A-...-S1 Series

  • Page 1 In the event of a fault, internal components may become overloaded. Overloading of components can result in high temperatures and the release of hot gases. All available documents for the product è www.festo.com/pk. Attention! General danger point The touch current in the protective earthing conductor can exceed an alternating current of 3.5 mA or a DC current of 10 mA.
  • Page 2 The motors must fulfil the requirements of EN 61800­5­2 appendix D.3.5 and tection required for the control cabinet is IP54. D.3.6 and of EN 60204­1. Motors approved or specified by Festo for the CMMT­AS – Once installed, only operate the product if all the necessary protective meas­...
  • Page 3 Spare parts è www.festo.com/spareparts. – All available documents for the product and current versions of the firmware and commissioning software è www.festo.com/sp. Service Contact your regional Festo contact person if you have technical questions è www.festo.com. Product overview Scope of delivery Component Number Servo drive CMMT­AS­...
  • Page 4 Safety sub-functions – The #SBC­A request switches off the power to the signals BR+/BR­. 5.3.1 Function and application – The #SBC­B request switches off the power to the signal BR­EXT. The servo drive CMMT­AS­...­S1 has the following safety­related performance fea­ In the event of a power failure in the logic voltage supply of the servo drive, power tures: is also cut off to the brake outputs.
  • Page 5 CMMT­AS devices. • Have an authorised electrician perform the installation according to the docu­ For adjacent third­party devices, Festo recommends a distance of at least 10 mm mentation. (surface temperature of third­party device max. 40 °C). The double mating plug for cross­wiring of the connection [X9A] protrudes by approx. 6 … 7 mm over the...
  • Page 6 WARNING! Requirements for line safety switches (circuit breakers) and fuses Fuse/circuit breaker Line safety switch Class J/CC fuse Risk of injury from electric shock in case of incomplete insulation at the power type connections [X6A], [X9A] and [X9B]. Before operating, plugging in or unplugging the display and operating unit CDSB Max.
  • Page 7 Connection examples Connection plan, 1-phase mains connection 1 PE connection (earthing screw) Fig. 7 PE connection (earthing screw) at the cooling element Information on EMC-compliant installation A mains filter is integrated into the device. The mains filter fulfils the following tasks: –...
  • Page 8 The safety request is passed on to the servo drive on 2 channels via the inputs [X1A] Function Description #STO­A and #STO­B at the connection [X1A]. This safety request results in the #STO­B Control input Safe torque off, 2­channel switch­off of the driver supply to the servo drive's power output stage. channel B The safety relay unit can use the STA diagnostic output to monitor whether the #SBC­A...
  • Page 9 ECN 1113/EQN 1125 ECN 1123/EQN 1135 Characteristics – Encoder cable for servo drives, shielded EnDat 2.1 Only in connection with Festo motors from the – Optical shield cover > 85 % series EMMS­AS that have an integrated encoder – Separately twisted signal pairs with EnDat 2.1 protocol –...
  • Page 10 Speed­sensitive over­ Not supported — – Only use motor cables that have been approved for operation with the Festo load protection servo drive. Motor cables of other manufacturers are permitted if they meet Tab. 34 Protective functions for the motor the specified requirements.
  • Page 11 Connection of the motor cable shield on the motor side Minimum tightening torque 0.5 Nm ±  15 % With a higher tightening torque, Detailed information on the motor­side connection with motor cables from Festo with larger cable diameter make sure that the connecting (> 11 mm … 15 mm) cable does not get crushed in è Assembly instructions for the motor cable used è www.festo.com/sp.
  • Page 12 Requirements for the Individual device Device compound Connection Pin Type Identifier Function connecting cable [X1A] X1A.9 #SBC­B Safe brake control, channel B Number of wires and shielding 5 wires, unshielded Without intermediate circuit X1A.10 #SBC­A Safe brake control, channel A coupling: 5 wires, unshielded X1A.21 DOUT Safe torque off acknowledge...
  • Page 13 ISO/IEC 27001. 5 Communication activity [X18] Preparation for commissioning 6 Sync interface activated [X10] For initial commissioning, you will need to have the Festo Automation Suite soft­ 7 Encoder status, encoder interface ware installed along with the CMMT­AS plug­in  è www.festo.com/sp. [X3]...
  • Page 14 2. Send the defective product unchanged, together with a description of the ures β in accordance with error and application, back to Festo. EN 61508 3. Check with your regional Festo contact person to clarify the conditions for the Classification in accordance Type A return shipment.
  • Page 15 The functional safety engineering of the product has 15.4.1 Load and logic voltage supply [X9A] been certified by an independent testing body, see EC­ type examination certificate è www.festo.com/sp Electrical data, load voltage supply [X9A] Certificate issuing authority TÜV Rheinland, Certification Body of Machinery, NB CMMT­AS...
  • Page 16 Power specifications during operation with the given parameters [X6A] CMMT­AS­ C2­3A C4­3A PWM frequency [kHz] Max. output power 1000 2000 1400 (S2 operation; cos(phi) > 0.8) Maximum current Output voltage range 3 x 0 … Input Output voltage with feeding of nominal voltage and nom­ inal power Output frequency [Hz]...

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