Toyota Avalon GSX30 Series Manual page 14

IN-12
Body Measurement Diagrams
WRONG
CORRECT
Old
Spot
Locations
Tip Cutter
INTRODUCTION
3. INSTALLATION
(a) PRE-WELDING MEASUREMENTS
(1) Always take measurements before installing under-
F10016A
(b) WELDING PRECAUTIONS
(1) The number of welding spots should be as follows.
(2) Plug welding should be done with a MIG (Metal Inert
F10017A
(c) POST-WELDING REFINISHING
(1) Always check the welded spots to insure they are se-
(2) When smoothing out the weld spots with a disc grind-
WRONG
F10018A
(d) SPOT WELD LOCATIONS
New Spot
(1) Try to avoid welding over previous spots.
Locations
F10020A
(e) SPOT WELDING PRECAUTIONS
(1) The shape of the welding tip point has an effect on the
(2) Always insure that the seams and welding tip are free
F10019A
body or engine components to insure correct assem-
bly. After installation, confirm proper fit.
Spot weld: 1.3 X No. of manufacturer's spots.
Plug weld: More than No. of manufacturer's plugs.
Gas) welder. Do not gas weld or braze panels at areas
other than specified.
cure.
er, be careful not to grind off too much as this would
weaken the weld.
strength of the weld.
of paint.