The electrical wiring diagram for the Toyota Hilux Revo 2020 Europe model includes the following terminal connections:

1. Turn Signal Lamp
2. Tail Lamp
3. Ground
4. Stop Lamp
5. Back-up Lamp
6. Rear Fog Lamp

The rear fog lamp uses a 12V 21W bulb with a red lens. The recommended part number for the rear fog lamp is 81210-0K060.

This answer is automatically generated

Summary of Contents for Toyota HULUX 2020

Page 2 CV Company TOYOTA MOTOR CORPORATION 1, Toyota-cho, Toyota, Aichi, 471-8572 Japan No part of this manual may be reproduced or transmitted in any form without the express written permission of Toyota Motor Corporation. © 2020, Toyota Motor Corporation. All rights reserved.
Page 3 DEFINITIONS Explains symbols used in this manual Explains something that, if not obeyed, could cause death or serious injury to people. CAUTION Explains something that, if not obeyed, could cause damage to or a malfunction in the NOTICE vehicle or its equipment.
Page 4: Table Of Contents
CONTENTS 【1】 MODEL STRUCTURE ······················································································· 1 1. Meaning of model code ································································································ 1 2. List of vehicle models ·································································································· 2 3. Engine number stamp location ······················································································· 4 【2】 BASIC MATTERS FOR BODY-BUILDING AND ALTERATIONS ······························· 5 1. Assuming responsibility ······························································································ 5 2.
Page 5 5. Body ························································································································ 43 [1] Building and alterations to rear body and deck ························································· 43 [2] Securing rear wheel house space ·········································································· 43 [3] Protection against thermal effect of exhaust system ·················································· 44 [4] Attachment of rear under run protective device ························································· 44 [5] Roof racks ········································································································...
Page 6 【4】 DRAWINGS ·································································································· 88 1. Cab & Chassis drawing ································································································ 88 2. Frame drawing ·········································································································· 91 3. Exhaust pipe drawing ································································································ 99 4. Fuel tank installation-related drawings ······································································· 104 5. Alternator output characteristic ················································································· 106 6. Rear combination lamp-related chart ·········································································· 108 7.
Page 7: 1】 Model Structure
【1】-1. Meaning of model code 【1】 MODEL STRUCTURE 1. Meaning of model code GUN 125 L - B N F S H W 3 ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ① TR series 1TR(2.0L), 2TR(2.7L) KD Series 1KD(3.0L), 2KD(2.5L) GR Series 1GR(4.0L)
Page 8: List Of Vehicle Models
【1】-2. List of vehicle models 2. List of vehicle models Destination Engine Drive Long wheel base Single cab Extra cab Double cab Australia TGN121R-BTMXKQ3 Narrow TGN121R-BTTXKQ3 Narrow TGN121R-BTMLKQ3 Narrow TGN121R-BTTLKQ3 Narrow 2GD Lo GUN122R-BTMXYQ3 Narrow 1GD Lo GUN123R-BTMSYQ3 Narrow 2GD Hi GUN125R-BTFXHQ3 Narrow GUN125R-CTFXHQ3...
Page 9 【1】-2. List of vehicle models Thailand GUN120R-BTTXHT3 Narrow GUN120R-BTTLXT3 Narrow 2GD Lo GUN122R-BTMXYT3 Narrow 2GD Lo GUN122R-BTFXYT3 Narrow 2GD Lo GUN122R-BTFLXT3 Narrow General (Mexico) TGN121L-BTMXK3 Narrow TGN121L-BTMLK3 Narrow Kenya Narrow GUN125R-BNFSHN3 Wide* GUN125R-BNFXHN3 Narrow GUN125R-BNFLXN3 Narrow S. Africa TGN120R-BNMXKN3 Narrow TGN120R-BNMLKN3 Narrow 2GD Lo...
Page 10: Engine Number Stamp Location
【1】-3. Engine number stamp location 3. Engine number stamp location The engine number is stamped on the engine block as shown. 1TR and 2TR engines 1GD and 2GD engines 1KD and 2KD engines 5L-E engine - 4 -...
Page 11: 2】 Basic Matters For Body-Building And Alterations
ALTERATIONS 1. Assuming responsibility All body builders shall modify Toyota Vehicles strictly in accordance with the “Body Builder’s Guide” and any other technical material or instruction separately prescribed by Toyota. Body Builder shall assume all the responsibility for any fault, deficiency or defect caused in or by such...
Page 12 【2】-2. Compliance with laws and regulations 2) Rearward visibility (outside rear view mirrors) For narrow over fenders (Single Cab) : The width of vehicle accessories should be less than 1800mm. For wide over fenders (Extra & Double Cab) : The width of vehicle accessories should be less than 1855mm. ·...
Page 13: Securing Basic Performance And Safety Requirements
【2】-2. Compliance with laws and regulations, 【2】-3. Securing basic performance and safety requirements 5. Firmly press on the No. 1 moulding tape. 6. Apply primer to the inner side of the door edge protector moulding. 7. Align the edge of the door edge protector moulding with the upper end of the No.
Page 14: Vehicle Width
【2】-3. Securing basic performance and safety requirements [1] Vehicle width CAUTION: In order to secure safe drive, the overhang of a mounted part is expected to be less than measured from the outermost point of the cab of the base vehicle (not including the outside mirror). In case of narrow over fender = Less than 1800mm In case of wide over fender = Less than 1855mm Compliance with laws and regulation is required.
Page 15: Recommended Body Clearance
【2】-3. Securing basic performance and safety requirements [3] Recommended body clearance Description Dimension (mm) Minimum clearance between the back of the cab and the body Minimum clearance between the top of the cab and the body The dimensions are reference values. Secure an appropriate gap as necessary depending on the strength and alignment of the alteration.
Page 16: Limitation Of Front Axle Load Ratio (When Loaded With Cargo)
【2】-3. Securing basic performance and safety requirements [4] Limitation of front axle load ratio (when loaded with cargo) In order to secure running safety, the ratio of the load exerted on the front axle should be set as follows (Distribute the cargo weight uniformly over the whole vehicle).
Page 17: Weight
【2】-3. Securing basic performance and safety requirements [7] Weight (1) Weight check Measure and determine the curb weight of the built or altered vehicle. Take a measurement of the front axle weight and the rear axle weight separately. (Each value must not be more than their respective tolerances.) Curb weight Overall vehicle weight Overall front axle weight + Overall rear axle weight...
Page 18 【2】-3. Securing basic performance and safety requirements (2) Relation between building or alteration weight and load (Example) Item Model GUN122R-BTMXYQ3 C.W. of base vehicle (C&C)* 1590 (Reference) Special equipment, accessories, permanent attachment Total weight of passenger, cargos and baggage G.V.W. of finished vehicle 2810 *: Refer to the "Chassis and Cab Curb Weight"...
Page 19: Recommended Vehicle Weight And Dimensions After Alteration
[9] Lights, sensors, and radar adjustments Adding accessories to the vehicle can change the vehicle's attitude, which can then necessitate the re- adjustment of lights, sensors, and radar devices. If you have any questions, consult your local Toyota dealer. - 13 -...
Page 20: No Alterations To Important Safety Parts
【2】-4. No alterations to important safety parts, 【2】-5. Serviceability, 【2】-6. After sales support 4. No alterations to important safety parts CAUTION: The important safety parts and components (such as the front axle, steering-related and brake-related parts, chassis frame, engine, suspension and drive unit) must not be modified (either by welding, reinforcement, machining, heating or otherwise).
Page 21: Rust Prevention
【2】-7. Rust prevention 7. Rust prevention Iron is produced by removing oxides from clumps of rust (which is an oxide of iron). Iron corrodes because the material is always attempting to return to this initial state. In the case of automobile parts corrosion, the main types of corrosion are (1) moisture corrosion, (2) dry corrosion, and (3) galvanic corrosion.
Page 22 【2】-7. Rust prevention Elements and standard characteristics Ionization Symbol Name Corrosion Reaction to water Reacts to air tendency Potassium Reacts at normal Calcium temperatures Corrodes easily Oxidizes easily Sodium due to ionization Magnesium ↑ Aluminum Large Zinc Reactions to ↑ steam, high- Iron Iron...
Page 23: 3】 Damage Warnings On Mechanisms And Systems In Body-Building Or Making Alterations
【3】-1. Clearance between original vehicle parts and mounting equipment 【3】 DAMAGE WARNINGS ON MECHANISMS AND SYSTEMS IN BODY-BUILDING OR MAKING ALTERATIONS 1. Clearance between original vehicle parts and mounting equipment CAUTION: The clearance between chassis parts and mounting equipment is very important from a safety point of view. Confirm that there is no problem according to the following check points.
Page 24 【3】-1. Clearance between original vehicle parts and mounting equipment CAUTION: Parts Check Point Estimated Clearance Exhaust Pipe and Since thermal influence and contact of exhaust pipe Muffler and muffler are important items from a safety point of view, secure adequate clearance between such parts of exhaust system and mounting equipment and confirm that there is no trouble relating to safety factors by measuring temperature, if necessary.
Page 25: Engine And Engine Compartment
【3】-2. Engine and engine compartment, 【3】-3. Frames 2. Engine and engine compartment CAUTION: Engine & Component must not be modified 3. Frames CAUTION: The frame must not be modified. Do not weld to the frame. Doing so could significantly reduce the strength of the frame. When doing conversion, use standard deck mounts of frame.
Page 26 【3】-2. Engine and engine compartment, 【3】-3. Frames Hole Addition for Frame Frame Drilling and Welding Item Description Inside 21 mm 14 mm 14 mm 14 mm 25 mm Not allow to add hole Do Not enlarge chassis rail holes, or drill to side rail Allow to add hole within the surrounding area.
Page 27: Suspension
【3】-4. Suspension 4. Suspension [1] Front suspension CAUTION: Don't alter the component parts of the front suspension in any event. Also, don't change the specifications as it would adversely affect the vehicle performance. [2] Rear suspension CAUTION: ① Don’t alter the component parts of the rear suspension in any event. Also, don’t change the specifications as it would adversely affect the performance and propeller shaft function.
Page 28: Rear Suspension Stroke
【3】-4. Suspension [3] Rear suspension stroke Destination S: Rear Suspension Model Tire Size Stroke (mm) Australia TGN121R-BTMXKQ3 215/65R16C ST GEN BLACK TGN121R-BTTXKQ3 215/65R16C ST GEN BLACK GUN122R-BTMXYQ3 215/65R16C ST GEN BLACK 125.5 GUN123R-BTMSYQ3 215/65R16C ST GEN BLACK 215/65R16C AL* TGN121R-BTMLKQ3 215/65R16C ST GEN BLACK TGN121R-BTTLKQ3 215/65R16C ST GEN BLACK...
Page 29 【3】-4. Suspension Thailand GUN120R-BTTXHT3 205/70R15C ST GEN SILVER 215/65R16C ST GEN BLACK* GUN122R-BTMXYT3 205/70R15C ST GEN SILVER GUN122R-BTFXYT3 205/70R15C ST GEN SILVER 215/65R16C ST GEN BLACK* 125.5 GUN122R-BTFLXT3 205/70R15C ST GEN SILVER 215/65R16C ST GEN BLACK* GUN120R-BTTLXT3 205/70R15C ST GEN SILVER 215/65R16C ST GEN BLACK* General (Mexico) TGN121L-BTMXK3...
Page 30 【3】-4. Suspension 4WD & Pre-Runner Destination S: Rear Suspension Model Tire Size Stroke (mm) Australia GUN125R-BTFXHQ3 225/70R17C AT ST GEN SLVR GUN125R-BTTXHQ3 225/70R17C AT ST GEN SLVR GUN125R-CTFXHQ3 265/65R17 AT ST GEN BLACK 265/65R17 AT AL-P* GUN125R-CTTXHQ3 265/65R17 AT ST GEN BLACK 265/65R17 AT AL-P* GUN126R-BTFSHQ3 225/70R17C AT ST GEN SLVR...
Page 31 【3】-4. Suspension Australia GUN126R-DTFSXQ3 265/65R17 AT ST GEN BLACK 265/65R17 AT AL-P* GUN126R-DTTHXQ3 265/65R17 AT AL-P 265/60R18 AL-P* GUN126R-DTTSXQ3 265/65R17 AT ST GEN BLACK 265/65R17 AT AL-P* GUN135R-BTFXHQ3 225/70R17C AT ST GEN SLVR 117.5 GUN135R-BTFLXQ3 225/70R17C AT ST GEN SLVR New Zealand GUN136R-BTFSHQ3 225/70R17C AT ST GEN SLVR...
Page 32: Tire
【3】-4. Suspension [4] Tire CAUTION: Don't use any tire or disc wheel other than specified for the particular vehicle. [5] Tire Inflation Pressure *: Optional Tire Tire Inflation Pressure (kPa) Front Rear Destination Model Tire Size Unloaded Loaded Unloaded Loaded Australia TGN121R-BTMXKQ3 215/65R16C ST GEN BLACK...
Page 33 【3】-4. Suspension *: Optional Tire Tire Inflation Pressure (kPa) 4WD & Pre-Runner Front Rear Destination Model Tire Size Unloaded Loaded Unloaded Loaded Australia GUN125R-BTFXHQ3 225/70R17C AT ST GEN SLVR GUN125R-BTTXHQ3 225/70R17C AT ST GEN SLVR GUN126R-BTFSHQ3 225/70R17C AT ST GEN SLVR GUN126R-BTTSHQ3 225/70R17C AT ST GEN SLVR GUN135R-BTFXHQ3...
Page 34 【3】-4. Suspension Europe GUN135L-BNFXHW3 225/70R17C AT ST GEN SLVR GUN135L-BNFXXW3 225/70R17C AT ST GEN SLVR GUN125L-BNFSHW3 225/70R17C AT ST GEN SLVR GUN125L-BNFSXW3 225/70R17C AT ST GEN SLVR 225/70R17C AT ST GEN SLVR GUN125R-BNFSXW3 265/65R17 AT ST GEN BLACK* 230* 230* 230* 250* GUN135L-CNFXXW3...
Page 35: Data For Calculating The Ground Clearance Of Frame Reference Line
【3】-4. Suspension [6] Data for calculating the ground clearance of frame reference line The ground clearance of the frame reference line should be calculated using the following data and attached 【4】-2 Frame drawing. Front tire radius Rear tire radius Distance from front wheel center to fame reference line Distance from rear wheel center to fame reference line (1) Static Load Radius of Tire (mm) [TF, TR] Static load radius...
Page 36: Distance From Wheel Center To Frame Reference Line At Std Load
【3】-4. Suspension GUN125R-BTFXHQ3 GUN125R-CTFXHQ3 GUN125R-BTTXHQ3 GUN126R-CTTSHQ3 GUN126R-BTFSHQ3 GUN126R-CTFSHQ3 GUN126R-BTTSHQ3 GUN126R-DTFSHQ3 358.5, 265/65R17 GUN135R-BTFXHQ3 GUN126R-DTTSHQ3 360.9 225/70R17C 112S 108/106S (for EUROPE) GUN136R-BTFSHQ3 GUN135L-CNFXHW3 GUN135L-BGFXHG3 GUN125L-CNFSHW3 GUN125L-BGFXHG3 GUN125L-DNFSHW3 GUN135L-BNFXHW3 GUN125R-DTTXHQ3 GUN125L-BNFSHW3 GUN135L-CNFXXW3 GUN126L-BGFXJG3 GUN125R-CNFSXW3 GUN135L-BNFXXW3 GUN125R-DNFSXW3 GUN125L-BNFSXW3 GUN125L-CNFSXW3 GUN125R-BNFSXW3 GUN125L-DNFSXW3 TGN126L-BTMLKV3 GUN125R-BNFSXW3 GUN125R-BNFSHN3 GUN125R-BNFSHN3 GUN125L-BNFXHN3...
Page 37: Spring Characteristics Curve Diagram
【3】-4. Suspension (5) Spring characteristics curve diagram 4x2 B-cab Front Suspension Model code: GUN123R-BTMSYQ3 LOAD(N) HF(mm) FB LOAD 9109.1 -27.5 STD LOAD 5659.5 70.5 FRB LOAD 3107.5 142.5 FB : FULL BOUND FRB : FULL REBOUND 4x2 B-cab Front Suspension Model code: TGN120R-BNMLKN3 TGN120R-BNMXKN3...
Page 38 【3】-4. Suspension 4x2 B-cab Front Suspension Model code: TGN121L-BTMLKV3 TGN121L-BTMLK3 TGN121L-BTMXK3 LOAD(N) HF(mm) FB LOAD 8163.6 -27.5 STD LOAD 4978.6 70.5 FRB LOAD 2638.6 142.5 4x2 B-cab Front Suspension Model code: TGN121R-BTMLKQ3 TGN121R-BTMXKQ3 TGN121R-BTTLKQ3 TGN121R-BTTXKQ3 GUN122L-BTMXYM3 KUN122R-BPMLYP3 LOAD(N) HF(mm) FB LOAD 8408.8 -27.5 STD LOAD...
Page 39 【3】-4. Suspension 4x2 B-cab Front Suspension Model code: GUN120R-BTTLXT3 GUN120R-BTTXHT3 GUN122R-BNMLXN3 GUN122R-BNMXYN3 GUN122R-BPMLXP3 GUN122R-BPMLYP3 GUN122R-BTFLXT3 GUN122R-BTFXYT3 GUN122R-BTMXYQ3 GUN122R-BTMXYT3 LOAD(N) HF(mm) FB LOAD 8918.7 -27.5 STD LOAD 5469.1 70.5 FRB LOAD 2934.7 142.5 4x2 B-cab Front Suspension Model code: GUN122L-BTMLXM3 GUN122L-BTMLXV3 GUN122L-BTMSXV3 KUN122L-BTMLYV3 KUN122L-BTMSYV3...
Page 40 【3】-4. Suspension 4x2 B-cab (Standard) Rear Suspension Model code: TGN120R-BNMLKN3 TGN120R-BNMXKN3 TGN121L-BTMLKV3 TGN121L-BTMLK3 TGN121L-BTMXK3 TGN121R-BTMLKQ3 TGN121R-BTMXKQ3 TGN121R-BTTLKQ3 TGN121R-BTTXKQ3 GUN120R-BTTLXT3 GUN120R-BTTXHT3 GUN122L-BTMLXM3 GUN122L-BTMLXV3 GUN122L-BTMSXV3 GUN122L-BTMXYM3 GUN122R-BTMXYT3 GUN122R-BNMLXN3 GUN122R-BNMXYN3 GUN122R-BPMLXP3 GUN122R-BPMLYP3 GUN122R-BTFLXT3 GUN122R-BTFXYT3 GUN122R-BTMXYQ3 GUN123R-BTMSYQ3 KUN122L-BTMLYV3 KUN122L-BTMSYV3 KUN122R-BPMLYP3 LOAD(N) CAMBER (mm) NO LOAD 154.3 CURB LOAD 2250...
Page 41 【3】-4. Suspension 4x4 B-cab Front Suspension Model code: GUN135L-BGFLXG3 GUN135L-BGFXHG3 LOAD(N) HF(mm) FB LOAD 8485.7 55.8 STD LOAD 5542.7 145.8 FRB LOAD 2338.1 243.8 4x4 B-cab Front Suspension Model code: TGN126L-BTMLKV3 LOAD(N) HF(mm) FB LOAD 9023.0 55.8 STD LOAD 5837.0 145.8 FRB LOAD 2367.8...
Page 42 【3】-4. Suspension 4x4 B-cab & C-cab Front Suspension Model code: GUN125L-BGFLXG3 GUN125L-BGFXHG3 GUN125L-BNFXHN3 GUN126L-BGFLXG3 GUN126L-BGFXJG3 GUN135R-BTFXHQ3 GUN135L-BNFLXW3 GUN135L-BNFXHW3 GUN135L-BNFXXW3 GUN135L-CNFLXW3 GUN135L-CNFXHW3 GUN135L-CNFXXW3 GUN136R-BTFSHQ3 GUN136R-BTFSXQ3 LAN125L-BNMLEN3 LAN125L-BNMXEN3 LOAD(N) HF(mm) FB LOAD 9317.3 55.8 STD LOAD 6131.3 145.8 FRB LOAD 2662.1 243.8 4x4 B-cab Front Suspension Model code:...
Page 43 【3】-4. Suspension 4x4 B-cab & C-cab & D-cab Front Suspension Model code: GUN125L-BNFLXN3 GUN125L-BNFSHW3 GUN125L-CNFSHW3 GUN125L-DNFSHW3 GUN125L-BNFSXW3 GUN125R-CNFSXW3 GUN125R-DNFSXW3 GUN125R-BTFLXQ3 GUN125R-BTFXHQ3 GUN125R-BTTXHQ3 GUN125R-CTTLXQ3 GUN125R-CTFXHQ3 GUN125R-CTTXHQ3 GUN125R-DTTLXQ3 GUN125R-DTTXHQ3 GUN126R-BTFSHQ3 GUN126R-BTFSXQ3 GUN126R-BTTSHQ3 GUN126R-BTTSXQ3 GUN126R-CTFSHQ3 GUN126R-CTFSXQ3 GUN126R-CTTSHQ3 GUN126R-CTTSXQ3 GUN126R-DTFSHQ3 GUN126R-DTFSXQ3 GUN126R-DTTSHQ3 GUN126R-DTTSXQ3 GUN126R-DTTHXQ3 LOAD(N) HF(mm) FB LOAD...
Page 44 【3】-4. Suspension 4x4 C-cab & D-cab Front Suspension Model code: GUN125L-CNFSXW3 GUN125L-DNFSXW3 LOAD(N) HF(mm) FB LOAD 10443.2 55.8 STD LOAD 7014.2 145.8 FRB LOAD 3280.4 243.8 4x4 B-cab (Standard) Rear Suspension Model code: TGN126L-BTMLKV3 GUN125L-BGFLXG3 GUN125L-BGFXHG3 GUN125L-BNFLXN3 GUN125L-BNFSHW3 GUN125L-BNFSXW3 GUN125L-BNFXHN3 GUN125R-BNFLXN3 GUN125R-BNFSXN3 GUN125R-BNFSHN3...
Page 45 【3】-4. Suspension B-cab (Standard) Pre-Runner Rear Suspension Model code: GUN135L-BGFLXG3 GUN135L-BGFXHG3 GUN135L-BNFLXW3 GUN135L-BNFXHW3 GUN135L-BNFXXW3 GUN135R-BTFLXQ3 GUN135R-BTFXHQ3 GUN136R-BTFSHQ3 GUN136R-BTFSXQ3 LOAD(N) CAMBER (mm) NO LOAD 98.5 CURB LOAD 2700 25.5 STD LOAD 6870 -35.5 MAX LOAD 13195 -90.5 - 39 -...
Page 46 【3】-4. Suspension 4x4 C-cab & D-cab (Standard) Rear Suspension Model code: GUN125L-CNFSHW3 GUN125L-CNFSXW3 GUN125L-DNFSHW3 GUN125L-DNFSXW3 GUN125R-CNFSXW3 GUN125R-CTFXHQ3 GUN125R-CTTLXQ3 GUN125R-CTTXHQ3 GUN125R-DNFSXW3 GUN125R-DTTLXQ3 GUN125R-DTTXHQ3 GUN126R-CTFSHQ3 GUN126R-CTFSXQ3 GUN126R-CTTSHQ3 GUN126R-CTTSXQ3 GUN126R-DTFSHQ3 GUN126R-DTFSXQ3 GUN126R-DTTSHQ3 GUN126R-DTTSXQ3 GUN126R-DTTHXQ3 LOAD(N) CAMBER (mm) NO LOAD 109.6 CURB LOAD 3280 25.5 STD LOAD 6590...
Page 47 【3】-4. Suspension Pre-Runner C-cab (Standard) Rear Suspension Model code: GUN135L-CNFLXW3 GUN135L-CNFXHW3 GUN135L-CNFXXW3 LOAD(N) CAMBER (mm) NO LOAD 109.6 CURB LOAD 3280 25.5 STD LOAD 6590 -35.5 MAX LOAD 11265 -90.5 4x4 C-cab & D-cab (Heavy duty*) Rear Suspension Model code: GUN125L-CNFSHW3 GUN125L-CNFSXW3 GUN125L-DNFSHW3...
Page 48 【3】-4. Suspension Pre-Runner C-cab (Heavy duty*) Rear Suspension Model code: GUN135L-CNFLXW3 GUN135L-CNFXHW3 GUN135L-CNFXXW3 LOAD(N) CAMBER (mm) NO LOAD 103.6 CURB LOAD 3280 25.5 STD LOAD 7920 -35.5 MAX LOAD 12595 -90.5 *: Option - 42 -...
Page 49: Body
【3】-5. Body 5. Body NOTICE: In order to prevent intrusion of exhaust gas into the cab, surely seal all the holes and apertures in the cab including the floor. Don't remove the heat insulator from the base vehicle. [1] Building and alterations to rear body and deck (1) Prevention of cargo drop Each customer (driver) is responsible for preventing his/her cargo from falling.
Page 50: Protection Against Thermal Effect Of Exhaust System
【3】-5. Body [3] Protection against thermal effect of exhaust system CAUTION: With a sufficient clearance secured between the exhaust-related parts and the built or altered parts, measure the temperature as required to see that there is no safety problem. Thermal effect of exhaust system Required clearance Related parts Exhaust pipe...
Page 51: Roof Racks
【3】-5. Body [5] Roof racks (1) Roof rack load capacity When installing a roof rack, it is necessary to consider the following. · The maximum loading capacity is 60 kg. The load capacity varies depending on driving conditions, such as the load, road surface and vehicle speed. Refer to the instruction manual on handling roof racks for details.
Page 52: Brake
【3】-6. Brake 6. Brake CAUTION: The brake system and piping must not be modified. [1] Readjustment of LSPV A load sensing proportioning valve (LSPV) is mounted on the base vehicle for stabilizing the brake performance in accordance with the change of load. Adjust LSPV after building or alteration (on completion of the vehicle).
Page 53 【3】-6. Brake <Procedure> With one person in driver's seat, place a weight on the vehicle to adjust the rear axle load. When adjusting the rear axle load, set the weight to a value higher than the expected load by about 60 kgf. Reduce the weight slowly for final adjustment.
Page 54 【3】-6. Brake Static Oil Pressure Split Point Curve (b) After the value for the bend point of oil pressure is determined, plot the performance line (a line parallel to the valve unit performance line extending from the bend point of oil pressure), and read the rear wheel cylinder oil pressure at the time when the front wheel cylinder pressure is at 10 MPa.
Page 55 【3】-6. Brake ⑤ Oil pressure adjustment If the oil pressure measurement fails to satisfy the standard value, adjust the oil pressure as follows. (a) Adjust the length of shackle No.2 (Dimension A). When the oil pressure is low, increase the Dimension A. (Turn the shackle counterclockwise.) When the oil pressure is high, decrease the Dimension A.
Page 56 【3】-6. Brake (2) LSPV performance curve diagram [2WD Single Cab] KUN122R-BPMLYP3 Static Oil Pressure Split Point Curve LSPV Performance Curve - 50 -...
Page 57: Brake Control Systems
【3】-6. Brake [2] Brake control systems (1) Anti-lock Brake System (ABS) Helps to prevent wheel lock when the brakes are applied suddenly, or if the brakes are applied while driving on a slippery road surface. (2) Vehicle Stability Control (VSC) Helps the driver to control skidding when swerving suddenly or turning on slippery road surfaces.
Page 58: Drive Units
【3】-7. Drive units 【3】-8. Exhaust pipe 7. Drive units [1] Transmission CAUTION: ① Sufficient clearance should be provided between transmission and an altered part because the two parts move relatively. ② It is necessary to shift transmission rearward to pull out the clutch spline shaft when removing and reinstalling clutch and transmission.
Page 59: Battery
【3】-9. Battery 9. Battery CAUTION: The battery is an item which, if handled inappropriately, may cause a malfunction of the electrical components of the vehicle or an engine trouble or a fire. Strictly observe the instructions on the battery and battery cable. [1] Wiring precautions CAUTION: ①...
Page 60: No Overlaid Connection Of Battery Cables
【3】-9. Battery [3] No overlaid connection of battery cables CAUTION: Never connect battery cables by overlaying them one on another. [4] Replacement battery cable CAUTION: Replacing the battery cable poses an engine start problem and causes the loss of other key systems. Comply with the following instructions strictly.
Page 61: Fuel Tank
【3】-10. Fuel tank 10. Fuel tank [1] Addition and relocation of fuel tank CAUTION: ① Don't add or relocate a fuel tank. [2] Mounting position of fuel tank CAUTION: ① Keep the fuel tank 100 mm minimum away from the exhaust pipe and 200 mm minimum away from the muffler.
Page 62 【3】-10. Fuel tank CAUTION: Don't add or relocate a fuel tank. To satisfy filling performance, position of filler pipe top is in shading area. View from A Unit: mm - 56 -...
Page 63: Spare Tire Carrier
【3】-11. Spare tire carrier 11. Spare tire carrier CAUTION: In order to support the spare tire safely, take the following preventive measures when the spare tire carrier is added or modified. [1] General preventive measures CAUTION: ① Construct the vehicle in such a way as to facilitate the mounting and demounting of the spare tire by a single person.
Page 64: Preventive Measure For Addition Or Alteration To Spare Tire Carrier Of Wind-Up Type
【3】-11. Spare tire carrier [2] Preventive measure for addition or alteration to spare tire carrier of wind-up type (1) Disc wheel support The support should be so constructed as not to be deformed with a sufficient contact area with the disc wheel. (2) How to support tires ①...
Page 65: Mounting Position
【3】-11. Spare tire carrier [3] Mounting position - 59 -...
Page 66 【3】-11. Spare tire carrier *: Optional Tire *: Optional Tire Model Size of Spare Tire Model Size of Spare Tire TGN121R-BTMXKQ3 GUN125R-CTTXHQ3 TGN121R-BTTXKQ3 GUN125R-CTFXHQ3 GUN122R-BTMXYQ3 GUN126R-CTFSHQ3 TGN121L-BTMLKV3 GUN126R-CTTSHQ3 215/65R16C TGN121R-BTMLKQ3 GUN126R-DTFSHQ3 TGN121R-BTTLKQ3 GUN126R-DTTSHQ3 GUN122L-BTMLXV3 GUN125R-DTTXHQ3 GUN122L-BTMSXV3 GUN125R-CNFSXW3 215/65R16C GUN125R-DNFSXW3 GUN122R-BNMLXN3 205/70R15C* 669* GUN125L-CNFSHW3...
Page 67: Spare Tire Carrier Handle
【3】-11. Spare tire carrier [4] Spare tire carrier handle (Jack handle) Detail shape is a little bit different by each destination. Rod, Jack Handle Extension, Jack Handle Wrench, Hub Nut Box - 61 -...
Page 68: Electrical Wirings
【3】-12. Electrical wirings 12. Electrical wirings CAUTION: The electrical wirings of the vehicle are specified taking the operating load and the operating frequency into consideration. When adding wirings for body-building or alterations, make sure that there is no safety problem. [1] Consideration of existing vehicle wirings (1) Interference CAUTION:...
Page 69 【3】-12. Electrical wirings (3) Mounting and demounting the connector CAUTION: When removing the connector, don't pull the wire harness but by holding the connector body. (4) Heat damage CAUTION: ① Secure an adequate clearance with the high- temperature parts. ② Measure the temperature whenever required to eliminate the safety problems.
Page 70: Wiring
【3】-12. Electrical wirings [2] Wiring (1) Wire harness CAUTION: ① When extending the wiring or additional wiring, use the low-voltage wiring for vehicles specified according to JIS or ISO or JASO. ② When extending the wiring or additional wiring, use the extension having the same type, sectional area and the same color as the existing one.
Page 71 【3】-12. Electrical wirings Secure the inter-clamp interval of about 200 mm. Secure a sufficient clearance between the wiring and moving part or a sharp object. ② Always use a connector with lock. Don't use a plug-type connector as far as possible. If the use of a plug- type connector is unavoidable, set the female side as the positive power supply (+) in order for the connector not to come off and cause short circuit.
Page 72 【3】-12. Electrical wirings (4) Protection against water and dust CAUTION: ① Install the wiring at a (upper) position where the wiring is not likely to be damaged by water, dust, mud or snow pile, freezing or flying stones, or where it is not buried under dust or sand.
Page 73 【3】-12. Electrical wirings (5) Heat damage CAUTION: Keep the wiring away from the exhaust pipe by 150 mm minimum, and from the muffler by 250 mm minimum. In cases where the above clearance cannot be satisfied, protection against the heat such as a heat insulating plate is required.
Page 74: Fuse
【3】-12. Electrical wirings [3] Fuse CAUTION: ① Fuses of optimum capacity must be used for vehicles considering the operating electrical load and the operating frequency. Don't add any electrical load from accessories to the existing fuses. ② Always be sure to insert a fuse in an added wiring circuit. Use a vinyl-coated clamp, taking adequate care against short circuit.
Page 75: Power Supply
【3】-12. Electrical wirings [5] Power supply (1) Power supply Instructions Interpose a subwire (with the wire of more than AV3 from subwire to fuse) between the ignition switch and the vehicle wire harness behind the combination meter to take out power. (2) Connector style and wiring arrangement A-side connector (Part No.90980-11615) –...
Page 76: Electrical Wiring Diagrams
[6] Electrical wiring diagrams This manual does not contain electrical wiring diagrams. The electrical wiring diagrams are in the Publication MANUAL or Toyota Service Information website. For more details, please consult your nearest Toyota dealer or distributor. - 70 -...
Page 77: Sensor, Camera
The forward recognition camera may not operate correctly in the following circumstances. This can result in unexpected accidents leading to serious injury, or in worst cases, death. (The various Toyota Safety Sense systems (dynamic radar cruise control system, pre-collision system, lane departure alert system and road sign assist system) may not operate correctly.)
Page 78 (a) The millimeter wave radar sensor may not operate correctly in the following circumstances. This can result in unexpected accidents leading to serious injury, or in worst cases, death. (The various Toyota Safety Sense systems (dynamic radar cruise control system, pre-collision system, lane departure alert system and road sign assist system) may not operate correctly.)
Page 79 【3】-12. Electrical wirings (c) The millimeter wave radar could not detect targets or could not accurately detect the distances, angles and velocities of the targets. When a forward vehicle and the vehicle of other traffic lanes raise up road water or snow. When there are few areas of the rear end of the front vehicle (e.g., trailer of the empty load) When a vehicle posture extremely changes by vehicle remodeling or overloading When a raindrop, snow attach to the front of the millimeter wave radar or front / back of the grill cover.
Page 80 【3】-12. Electrical wirings (h) Handling Precaution CAUTION: Please do not force the radar and around strongly. Do not decompose it down. Do not use one which has been dropped or forced. Please send your vehicle to dealer shop in case that its bumper or grille is hit, because the radar couldn’t normally activate because of its mechanical failure, misalignment and so on.
Page 81 【3】-12. Electrical wirings Location Millimeter Wave Radar Sensor Forward Recognition Camera Radar Sensor Cover Detection Range of Forward Recognition Camera - 75 -...
Page 82 【3】-12. Electrical wirings Detection Range of Millimeter Wave Radar Sensor - 76 -...
Page 83: Headlamp-Levelling Controls
【3】-13. Headlamp-levelling controls 13. Headlamp-levelling controls The following vehicles models are equipped with a headlamp-leveling control system to minimize dazzling of other road users. *: Optional Destination Drive Model Destination Drive Model Australia TGN121R-BTMXKQ3 Thailand GUN120R-BTTXHT3 TGN121R-BTTXKQ3 GUN122R-BTMXYT3 GUN122R-BTMXYQ3 GUN122R-BTFXYT3 GUN123R-BTMSYQ3 Philippines GUN122L-BTMXYM3...
Page 84 【3】-13. Headlamp-levelling controls The alignment of headlamps can be adjusted by rotating the headlamp-leveling control switch from the driver's seat. NOTICE: Before turning on the headlamps, please adjust correctly the headlamp-leveling control switch according to the following table. Indication figure of control switch Model TGN121R-BTMXKQ3 TGN121L-BTMXK3*...
Page 85: Mounting Rear Combination Lamp
【3】-14. Mounting rear combination lamp 14. Mounting rear combination lamp In the case of the cab & chassis model, the rear combination lamp is mounted as a rear combination lamp subassembly shown in the drawing. ① Make sure that the rear combination lamp is mounted according to the laws and regulations of the countries concerned.
Page 86 【3】-14. Mounting rear combination lamp (1) Rear combination light (For Europe) Description Dimension Maximum distance from outer edge of vehicle to inner edge of lamp 400mm Minimum angle of obstruction free zone towards the center of the 45° vehicle Minimum angle of obstruction free zone towards the outside of the 90°...
Page 87 【3】-14. Mounting rear combination lamp (2) Rear fog light (For Europe) Description Dimension Minimum angle of obstruction free zone towards the center of the 25° vehicle Minimum angle of obstruction free zone towards the outside of the 25° vehicle Minimum distance from ground to lower edge of lamp 250mm Maximum distance from ground to upper edge of lamp 1000mm...
Page 88: License Plate And License Lamp
【3】-15. License plate and license lamp 15. License plate and license lamp A provisional license plate and a provisional license lamp are attached to the cab & chassis model being shipped. When attaching an official license plate, conform with the related laws and regulations of the country concerned. Note : For Brazil, license plate is attached to rear bumper.
Page 89: Reflector
【3】-15. License plate and license lamp, 【3】-16. Reflector (1) License lamp (For Europe) Fixing point of license plate Description Dimension Distance between fixing point of license plate and lamp mounting face 73.7mm Angle between license plate and lamp mounting face 88.3°...
Page 90: Interior
【3】-17. Interior 17. Interior [1] Tire pressure warning system When a box-type carrier is installed, electrical waves from the tire pressure warning valve and transmitters attached to the tires do not reach the tire pressure warning ECU and receiver, and the tire pressure warning system may not function properly (the warning lamp may turn on).
Page 91: Remove Of The Rear Deck
【3】-18. Remove of the rear deck 18. Remove of the rear deck Refer to the following procedure when removing the rear deck. (1) Remove the tail light. (2) Disconnect the license plate light wire harness. (3) Remove the wheel housing liner on the left side. (4) Disconnect the fuel inlet pipe attachment and fuel lid opener cable.
Page 92: Engine Control
【3】-19. Engine control 19. Engine control [1] Idle up control for refrigerator (Reference) If a refrigerator or the like is installed, increase the engine idling speed to 1100 rpm by operating the signal linked with the refrigerator while the vehicle is stopped, in order to compensate for insufficient power while the vehicle is stopped.
Page 93 【3】-19. Engine control (6) Adding Circuits (Engine EFI-ECU connector) EFI-ECU Additional wire on terminal Engine EFI-ECU connector Wire side (White) Terminal (No.11) - 87 -...
Page 94: 4】 Drawings
【4】-1. Cab & Chassis drawing 【4】 DRAWINGS 1-1. Cab & Chassis drawing Single Cab 3085 1000 1005 - 88 -...
Page 95 【4】-1. Cab & Chassis drawing 1-2. Cab & Chassis drawing Extra Cab 3085 1000 1005 - 89 -...
Page 96 【4】-1. Cab & Chassis drawing 1-3. Cab & Chassis drawing Double Cab 3085 1000 1005 - 90 -...
Page 97: Frame Drawing
【4】-2. Frame drawing 2-1. Frame drawing Single Cab, Long Wheel base, 2WD Frame Reference Line - 91 -...
Page 98 【4】-2. Frame drawing 2-2. Frame drawing Single Cab, Long Wheel base, 4WD Frame Reference Line - 92 -...
Page 99 【4】-2. Frame drawing 2-3. Frame drawing Extra Cab, Long Wheel base, 4WD, Pre-Runner Frame Reference Line - 93 -...
Page 100 【4】-2. Frame drawing 2-4. Frame drawing Double Cab, Long Wheel base, 4WD 217.4 1950.2 Frame Reference Line - 94 -...
Page 101 【4】-2. Frame drawing 2-5. Frame drawing Single Cab, Long Wheel base, Pre-Runner Frame Reference Line - 95 -...
Page 102 【4】-2. Frame drawing 2-6. Frame drawing Body Attachment Holes Single Cab - 96 -...
Page 103 【4】-2. Frame drawing 2-7. Frame drawing Body Attachment Holes Extra Cab - 97 -...
Page 104 【4】-2. Frame drawing 2-8. Frame drawing Body Attachment Holes Double Cab M12 x 1.25 - 98 -...
Page 105: Exhaust Pipe Drawing
【4】-3. Exhaust pipe drawing 3-1. Exhaust pipe drawing Position of Exhaust Pipe End These drawings show the petrol model exhaust pipe. As for the diesel model, they are almost the same. ④ ⑥ ① ③ ⑦ ② ⑤ ⑧ ① ②...
Page 106 【4】-3. Exhaust pipe drawing 3-2. Exhaust pipe drawing MODEL Exhaust pipe drawing TGN121L-BTMXK3 TGN121L-BTMLK3 TGN121L-BTMLKV3 TGN126L-BTMLKV3 TGN121R-BTTXKQ3 TGN121R-BTTLKQ3 TGN121R-BTMXKQ3 TGN121R-BTMLKQ3 KUN122L-BTMSYV3 KUN122L-BTMLYV3 KUN122R-BPMLYP3 - 100 -...
Page 107 【4】-3. Exhaust pipe drawing 3-3. Exhaust pipe drawing MODEL Exhaust pipe drawing GUN122R-BTMXYQ3 GUN123R-BTMSYQ3 GUN125R-BTFXHQ3 GUN125R-BTTXHQ3 GUN125R-CTFXHQ3 GUN125R-BTFLXQ3 GUN125R-CTTLXQ3 GUN125R-DTTLXQ3 GUN126R-BTFSHQ3 GUN126R-BTTSHQ3 GUN126R-CTFSHQ3 GUN126R-DTFSHQ3 GUN126R-DTTSHQ3 GUN126R-BTFSXQ3 GUN126R-BTTSXQ3 GUN126R-CTFSXQ3 GUN126R-CTTSXQ3 GUN126R-DTFSXQ3 GUN126R-DTTSXQ3 GUN126R-DTTHXQ3 GUN135R-BTFLXQ3 GUN136R-BTFSXQ3 GUN125L-BNFSHW3 GUN125L-CNFSHW3 GUN125L-DNFSHW3 GUN125R-BNFSXW3 GUN125R-CNFSXW3 GUN125R-DNFSXW3 GUN125L-BNFSXW3 GUN125L-CNFSXW3 GUN125L-DNFSXW3...
Page 108 【4】-3. Exhaust pipe drawing 3-4. Exhaust pipe drawing MODEL Exhaust pipe drawing GUN125L-BGFXHG3 GUN125L-BGFLXG3 GUN135L-BGFXHG3 GUN135L-BGFLXG3 GUN122L-BTMXYM3 GUN122L-BTMLXM3 GUN122L-BTMLXV3 GUN122L-BTMSXV3 GUN122R-BTMXYT3 GUN122R-BTFLXT3 GUN120R-BTTLXT3 GUN126L-BGFXJG3 GUN126L-BGFLXG3 - 102 -...
Page 109 【4】-3. Exhaust pipe drawing 3-5. Exhaust pipe drawing MODEL Exhaust pipe drawing GUN122R-BNMXYN3 GUN122R-BNMLXN3 GUN125R-BNFLXN3 GUN122R-BPMLYP3 GUN122R-BPMLXP3 GUN125L-BNFXHN3 GUN125L-BNFLXN3 GUN125R-BNFSHN3 GUN125R-BNFXHN3 GUN125R-BNFSXN3 TGN120R-BNMXKN3 TGN120R-BNMLKN3 LAN125L-BNMXEN3 LAN125L-BNMLEN3 - 103 -...
Page 110: Fuel Tank Installation-Related Drawings
【4】-4. Fuel tank installation-related drawings 4-1. Fuel tank installation-related drawing ALL MODELS - 104 -...
Page 111 【4】-4. Fuel tank installation-related drawings 4-2. Fuel tank installation-related drawing (1/5) ALL MODELS [Fuel tank filler upper pipe] - 105 -...
Page 112: Alternator Output Characteristic
【4】-5. Alternator output characteristic 5-1. Alternator output characteristic - 106 -...
Page 113 【4】-5. Alternator output characteristic 5-2. Alternator output characteristic Reference data Relation between Alternator and Engine r.p.m Alternator speed [rpm] 2000 3000 4000 5000 6000 7000 8000 9000 10000 Engine speed [rpm] TR engine 1086 1448 1810 2172 2534 2897 3259 3621 GD/KD engine 1126...
Page 114: Rear Combination Lamp-Related Chart
【4】-6. Rear combination lamp-related chart 6-1. Rear combination lamp-related chart Lamp specification Terminal of Wiring Turn Signal Lamp 12V 21W Turn Signal Lamp Tail Lamp 12V 5W Tail Lamp Stop Lamp 12V 21W Ground Back up Lamp 12V 21W Stop Lamp Back up Lamp Space - 108 -...
Page 115 【4】-6. Rear combination lamp-related chart 6-2. Rear combination lamp-related chart Lamp Bracket D-002 - 109 -...
Page 116: License Lamp-Related Chart
【4】-7. License lamp-related chart 7-1. License lamp-related chart License Lamp - 110 -...
Page 117 【4】-7. License lamp-related chart 7-2. License lamp-related chart License Plate Bracket D-004 - 111 -...
Page 118 【4】-7. License lamp-related chart 7-3. License lamp-related chart License Plate Bracket Hanger NOTICE: This bracket can only be used when in the cab & chassis state. Vehicles equipped with accessories require brackets designed to satisfy strength, quality and regulatory requirements. Unit: mm - 112 -...
Page 119: Rear Fog Lamp-Related Chart
【4】-8. Rear fog lamp-related chart 8-1. Rear fog lamp-related chart (For Europe) Please install rear fog lamp for Europe and Egypt. When using Toyota part, following part can be used. Part number : 81210-0K060 Part name : Lamp Assy, Fog Rear Fog Lamp...
Page 120: Towing Hitch
【4】-9. Towing hitch 9-1. Towing hitch Towing hitch installation holes are built into the rear of the rear side members. CAUTION: When installing the towing hitch, confirm local regulations and ensure that a sufficient rigidity is available. Make sure that the installed towing hitch does not have a negative impact on the vehicle performance, and the towing capacity should be set by the body builders.
Page 121: Reference> Deck Space (On The Floor)
【4】-10. <Reference> Deck space (On the floor) 10. <Reference> Deck Space (On the floor) Cab type Single cab Extra cab Double cab Wheel base Short Long Long Long Deck type J Deck J Deck A Deck A Deck J Deck Deck height (mm) Deck length (mm) 2015...
Page 122: 5】 Major Technical Specifications
【5】 MAJOR TECHNICAL SPECIFICATIONS Destination Australia Australia Australia Australia Australia Australia Australia Australia Australia Australia Body type Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Drive system Model Code TGN121R- TGN121R- TGN121R-...
Page 123 Destination Australia Australia Australia Australia Australia Australia Australia Australia Australia Australia Body type Single cab Single cab Single cab Single cab Single cab Extra cab Extra cab Extra cab Extra cab Extra cab Drive system Pre-Runner Pre-Runner Model code GUN126R- GUN126R- GUN126R- GUN135R-...
Page 124 Destination Australia Australia Australia Australia Australia Australia Australia Australia Australia New Zealand Body type Extra cab Extra cab Double cab Double cab Double cab Double cab Double cab Double cab Double cab Single cab Drive system Pre-Runner Model code GUN126R- GUN126R- GUN125R- GUN125R-...
Page 125 Destination Central & South Central & South Central & South Central & South Central & South Central & South Europe Europe Europe New Zealand America America America America America America Body type Single cab Single cab Single cab Single cab Single cab Single cab Single cab...
Page 126 Destination Europe Europe Europe Europe Europe Europe Europe Europe Europe Europe Body type Single cab Single cab Single cab Extra cab Extra cab Extra cab Extra cab Extra cab Extra cab Double cab Drive system Pre-Runner Pre-Runner Pre-Runner Pre-Runner Pre-Runner Pre-Runner Model code GUN135L-...
Page 127 55,56 Destination Europe Europe G.C.C. G.C.C. G.C.C. G.C.C. G.C.C. Pakistan Pakistan Pakistan Body type Double cab Double cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Drive system Model code GUN125L-DNFSXW3 GUN125L-DNFSHW3 TGN121L-BTMLKV3 TGN126L-BTMLKV3 KUN122L-BTMSYV3 GUN122L-BTMLXV3 GUN122L-BTMSXV3 KUN122R-BPMLYP3 GUN122R-BPMLYP3 GUN122R-BPMLXP3 KUN122L-BTMLYV3...
Page 128 Destination Philippines Philippines Thailand Thailand Thailand Thailand Thailand General (Mexico) General (Mexico) Kenya Body type Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Drive system Model code GUN122L- GUN122L- GUN120R- GUN120R-...
Page 129 Destination Kenya Kenya S. Africa S. Africa S. Africa S. Africa S. Africa S. Africa W. Africa W. Africa Body type Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Single cab Drive system Model code GUN125R-...
Page 130 Destination Angola Angola Body type Single cab Single cab Drive system Model code GUN125L- GUN125L- BNFXHN3 BNFLXN3 Overall Length 5335 Width (OPT : Side step, With or without) 1815 Height 1795 Wheel Base 3090 Tread Front 1505-1495 Rear 1520-1510 Cab end to Rear Axle Fuel Tank Capacity Liters Seating Capacity (OPT)

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Toyota HULUX 2020 Body Section Manual

1】 Model Structure

Meaning of Model Code

List of Vehicle Models

Engine Number Stamp Location

2】 Basic Matters for Body-Building and Alterations

Assuming Responsibility

Compliance with Laws and Regulations

Securing Basic Performance and Safety Requirements

No Alterations to Important Safety Parts

Serviceability

After Sales Support

Rust Prevention

3】 Damage Warnings on Mechanisms and Systems in Body-Building or Making Alterations

Clearance between Original Vehicle Parts and Mounting Equipment

Engine and Engine Compartment

Frames

Suspension

Body

Brake

Drive Units

Exhaust Pipe

Battery

Fuel Tank

Spare Tire Carrier

Electrical Wirings

Headlamp-Levelling Controls

Mounting Rear Combination Lamp

License Plate and License Lamp

Reflector

Interior

Remove of the Rear Deck

Engine Control

Cab & Chassis Drawing

Frame Drawing

Exhaust Pipe Drawing

Fuel Tank Installation-Related Drawings

Alternator Output Characteristic

Rear Combination Lamp-Related Chart

License Lamp-Related Chart

Rear Fog Lamp-Related Chart

Towing Hitch

Reference> Deck Space (on the Floor)

Quick Links

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Table of Contents