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nvent Raychem NGC-30-CR Installation Instructions Manual

nvent Raychem NGC-30-CR Installation Instructions Manual

Control and monitoring modules for use
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NGC-30-CR    - CRM   -CRMS  -CTM   -CVM
ControlandMonitoringModulesforUsewiththenVent
RAYCHEMNGC-30InstallationInstructions
C
APPROVALS/CERTIFICATIONS
Hazardous Locations
Class I, Div. 2, Groups A,B,C,D
Ex nC IIC T5
Class I, Zone 2, AEx nC IIC T5
General
SupplyVoltage
Internalpowerconsumption
Ambientoperatingtemperature
Ambientstoragetemperature
Environment
Max.altitude
Humidity
Electromagnetic Compatibility
Immunity
Emission
Temperature Sensors
Type
Quantity

Current Sensors
Mounting
QuantityperNGC-30-CTM

D
A
B
12Vdc±10%
<5WperNGC-30-CRM/-CRMS
–40ºFto140ºF(–40ºCto60ºC)
–40ºFto167ºF(–40ºCto75ºC)
PD2,CATIII
2000m
0–90%non-condensing
HeavyIndustrial
IndustrialEnvironment
100-ohmplatinumRTD,3-wire,
α=0.00385ohms/ohm/ºC
Canbeextendedwitha3-conductor
shieldedcableof20ohmmaximumper
conductor
Uptofivewireddirectlytoeach
NGC-30-CRM/-CRMS
DinRail–35mm
Fiveforground-currentmeasurement
Fiveforlinecurrentmeasurement
DESCRIPTION
ThenVentRAYCHEMNGC-30-CRM/-CRMSandNGC-30-
CTMprovideground-faultandlinecurrentsensing,alarming,
switchingandRTDinputsforfiveheat-tracingcircuitswhen
usedwiththeNGC-UIT.TheNGC-30-CRMisusedtocontrol
ElectromechanicalRelays(EMRs)andtheNGC-30-CRMSisused
tocontrolSolidStateRelays(SSRs).
TOOLS REQUIRED
• Wirecutters
• RJ11stripping/crimpingtool
ADDITIONAL MATERIALS REQUIRED
• Powersupply-12Vdc@400mA-perNGC-30-CRM/-CRMSboard
• RJ114conductorcable
KIT CONTENTS
Item Qty Description
A
1
 N GC-30-CRMorCRMS(cardrackmodulewithconnectors)
B
1
NGC-30-CTM(currenttransformermodule)
C
1
NGC-30-CR(cardrack)
D
1
NGC-30-CVM(voltagemonitoringmodule)-optional
Line Current Sensors
Maxcurrent
Accuracy
Ground Fault Sensor
Range
Accuracy
Voltage Sensor
Range
Accuracy
Outputs
CRMoutputrelays
CRMSSSRoutputs
AlarmRelay
Communication to NGC-UIT
Type
Cable
Length
Quantity

Connection Terminals
Powersupply/PilotRelay/
RTD/CommPort(RS485)
*MayrequireanRS-485repeaterifcommunicationlengthisgreaterthan4000ft.
• RJ11connectors
• Screwdriversmallblade-
standard
60A
±2%ofreading
10–200mA
±4%ofrangeat30Alinecurrent
80–290Vac50/60Hz
±1%ofspan
FormA3-Amp@277Vacmax50/60Hz
12Vdc@30mAmaxperoutput
FormC3-Amp@277Vacmax50/60Hz
2wireRS-485
Oneshieldedtwistedpair
4000ft.(1200M)maximum
Upto52*NGC-30-CRM/-CRMSmay
beconnectedtooneNGC-UIT
2
18–12AWG(0.8-3.3mm
)

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Summary of Contents for nvent Raychem NGC-30-CR

  • Page 1 NGC-30-CR    - CRM   -CRMS  -CTM   -CVM ControlandMonitoringModulesforUsewiththenVent RAYCHEMNGC-30InstallationInstructions DESCRIPTION ThenVentRAYCHEMNGC-30-CRM/-CRMSandNGC-30- CTMprovideground-faultandlinecurrentsensing,alarming, switchingandRTDinputsforfiveheat-tracingcircuitswhen usedwiththeNGC-UIT.TheNGC-30-CRMisusedtocontrol ElectromechanicalRelays(EMRs)andtheNGC-30-CRMSisused tocontrolSolidStateRelays(SSRs). TOOLS REQUIRED • Wirecutters • RJ11connectors • RJ11stripping/crimpingtool • Screwdriversmallblade- standard ADDITIONAL MATERIALS REQUIRED • Powersupply-12Vdc@400mA-perNGC-30-CRM/-CRMSboard • RJ114conductorcable KIT CONTENTS APPROVALS/CERTIFICATIONS Item Qty Description  N GC-30-CRMorCRMS(cardrackmodulewithconnectors) Hazardous Locations Class I, Div.
  • Page 2: Cleaning Instructions

    WARNING: Thiscomponentisanelectricaldevicethat •  C omponentapprovalsandperformanceare •  L eavetheseinstructionswiththeenduser mustbeinstalledcorrectlytoensureproper basedontheuseofnVent-specifiedparts forreferenceandfutureuse. operationandtopreventshockorfire.Read only.Donotusesubstituteparts. Fortechnicalsupport,callnVentat theseimportantwarningsandcarefullyfollow •  K eepcomponentsdrybeforeandduring (800)545-6258. alloftheinstallationinstructions. installation. CLEANING INSTRUCTIONS NGC-30-CR INSTALLATION INSTRUCTIONS IfdustaccumulatesontheNGC-30-CRM/-CRMScircuitboard Mounting of Card Rack usecompressedairtoremovethedust.Turnoffallpower Usethemountingtemplate(onpage7)tomounttherackona totheNGC-30panel.Carefullydisconnectallcablesfroma panelbackplane.Therearefourholes(0.188india.)tosecureit singleNGC-30-CRM/-CRMScard,makingsuretolabelcables tothemountingsurfaceusing#8screws.
  • Page 3: Power Supply

    277Vac)tothecontactorcoil(usinganNGC- 1-COM 30-CRM)or12Vdctothesolidstatedevice Note:Powersupplymustbesizedcorrectly 6-RLY5 (usinganNGC-30-CRMS). 3-RLY1 basedonthenumberofNGC-30-CRM/- CRMSmodules. Refertosystemlayoutdiagramfordetail wiring. RS-485 Communications ThenVentRAYCHEMRS-485connector Common Alarm (TB6)isadualthreepinconnector.Either Thecommonalarmterminalblock(TB12) connectorallowsforRS-485inputsignals 1 2 3 1 2 3 providesaformCdrycontact,ratedat277 (pin#1(shield),pin#2(+),pin#3(–))and Vacmax(3A). bussingofRS485signaltootherNGC-30- WhentheRAYCHEMNGC-30systemis CRMmodules. poweredon,thecommonalarmrelaycoil isenergizedandpin2isconnectedtopin1 End of Line (EOL) Jumper (common).Thisisthe"NoAlarm"condition...
  • Page 4 Phase / Neu. 9.75 in (89.9 mm) (248 mm) Phase top of DIN rail DIN rail EachNGC-30-CTMmountsonaDIN35rail.Itshouldbelocated betweenthecircuitbreakerorterminalblockandcontactoror SSRinthepanel. Ground-Fault/Line Current Sensors Ground-Fault/Line Current Cable Assembly ConnectionsfromNGC-30-CRM/-CRMSto Note: Acompletecablemaybeorderedaspartnumber: NGC-30-CTM. 20578010-XXXwhereXXX=Length(L)ininches. UsinganRJ11connector/cableassembly, connectoneendtoanRJ11input(TB13- TB17)andtheotherendtotheappropriate NGC-30-CTMRJ11connector. Typical connection (1 of 5) 4|nVent.com...
  • Page 5 RTDs NGC-30-CRM Alarm relay output AC voltage up to 277 Vac Distribution panel board with standard circuit breakers To contactor coils (see detail) NGC-30-CTM Ø Ø Ø 120Vac Relay drivers Pilot relays Contactor located on coils circuit board nVent.com|5...
  • Page 6 AC voltage up to 277 Vac Note: 12 Vdc power provided Distribution panel board by NGC-30-CRMS board with standard circuit breakers To SSR DC input (see detail) Internal NGC-30-CTM Ø Ø Ø 12 Vdc – Output driver To heater’s power junction box (typical 5) 6|nVent.com...
  • Page 7 ø 0.188 in (x4) 7.00 in 9.75 in 0.625 in...
  • Page 8: General Installation Instructions

    ©2018 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners. nVent reserves the right to change specifications without notice. Raychem-IM-H57723-NG30CR-EN-1805...

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Raychem ngc-30-ctmRaychem ngc-30-crmRaychem ngc-30-cvm