AUMA SVCR 05.1 Operation Instructions Manual
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AUMA SVCR 05.1 Operation Instructions Manual

AUMA SVCR 05.1 Operation Instructions Manual

Globe valve actuators with integral actuator controls
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Globe valve actuators
SVC 05.1
SVC 07.5
SVCR 05.1
SVCR 07.5
with integral actuator controls
Control
Parallel
Profibus DP
Modbus RTU
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SVCR 05.1

  • Page 1 Globe valve actuators SVC 05.1 SVC 07.5 SVCR 05.1 SVCR 07.5 with integral actuator controls Control Parallel Profibus DP Modbus RTU Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
  • Page 3 Preventive measures for servicing and safe operation 13.2. Maintenance 13.3. Disposal and recycling Technical data Globe valve actuator..................Spare parts..........................15.1. Globe valve actuator SVC 05.1 SVC 07.5 / SVCR 05.1 SVCR 07.5 Certificates..........................16.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................

  • Page 4: Safety Instructions

    Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA globe valve actuators are designed for the operation of valves. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...

  • Page 5: Applications In Ex Zone 22 (Option)

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Safety instructions Buried service Continuous submersion (observe enclosure protection) Potentially explosive atmospheres Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's designated use.

  • Page 6: References And Symbols

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Safety instructions Potentially hazardous situation. Failure to observe this warning may result in property damage. Is not used for personal injury. Arrangement and typographic structure of the warnings Type of hazard and respective source!

  • Page 7: Identification

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Identification Identification 2.1. Name plate Figure 1: Arrangement of name plates Actuator name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Description of actuator name plate Figure 2: Actuator name plate (example)

  • Page 8: Short Description

    20 mA = Control via parallel interface via analogue input 0/4 20 mA. When registered as authorised user, you may use the AUMA Support App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number of serial number.
  • Page 9 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Identification The connection between computer and the integral actuator controls is made using a service cable.

  • Page 10: Transport, Storage And Packaging

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load.

  • Page 11: Assembly

    SVCR 07.5 Assembly Assembly 4.1. Mounting position AUMA actuators can be operated without restriction in any mounting position. 4.2. Ball handle to handwheel: fit To avoid damage during transport, the ball handle is fitted at the rear of the handwheel.

  • Page 12: Output Drive For Coupling

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Assembly 4.3.2. Output drive for coupling Application For valves with output drive types according to EN ISO 5211 Capable of withstanding thrust Assembly The actuator is mounted to the valve using a coupling placed onto the valve shaft.
  • Page 13 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Assembly Place coupling [1] onto valve shaft [2] and secure against axial slipping by using a grub screw [3], a circlip or a screw [4]. Thereby, ensure that dimensions X, Y or Z are observed (refer to figure and table <Coupling fitting dimensions>).

  • Page 14: Electrical Connection

    The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks...

  • Page 15: Connection Via Screw-Type Connector

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Electrical connection For the connection of remote position transmitters, screened cables must be used. Type of current, mains Type of current, mains voltage and mains frequency must match the data on the voltage and mains fre- motor name plate.

  • Page 16: Cable Connection

    Cannon four indent crimping tool Observe operation instructions of the connector manufacturer. Upon request, AUMA provide suitable connection sets. For further information refer to separate "Technical data Connector". Use in Ex zone 22 is only possible with straight single connectors and protective sleeves.

  • Page 17: Connection Via Bayonet Connector

    Cannon four indent crimping tool Observe operation instructions of the connector manufacturer. Upon request, AUMA provide suitable connection sets. For further information refer to separate "Technical data Connector". Use in Ex zone 22 is only possible with straight single connectors and protective sleeves.

  • Page 18: Connection With Auma Plug/Socket Connector

    PE connection : max. 6 mm² flexible/10 mm² solid Control contacts (1 to 50): max. 2.5 mm² 5.4.1. Terminal compartment: open Figure 13: Connection AUMA plug/socket connector, version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier...

  • Page 19: Cable Connection

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Electrical connection Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [2] and remove cover [1]. Loosen screws [4] and remove socket carrier [5] from cover [1].

  • Page 20: Terminal Compartment: Close

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Electrical connection 5.4.3. Terminal compartment: close Figure 15: Example: Version S Cover Screws for cover O-ring Screws for socket carrier Socket carrier Cable entry Blanking plugs Cable gland (not included in delivery) Short-circuit due to pinching of cables! Risk of electric shock and functional failures.

  • Page 21: Accessories For Electrical Connection

    Permissible length of connecting cables: max. 30 m. tion We recommend: AUMA cable set K008.218 (5 m). A retrofit kit is available for actuators without wall bracket. Local controls on wall bracket are not approved for use in Ex zone 22.

  • Page 22: Indications

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Indications Indications 6.1. Mechanical position indicator/running indication Mechanical position indicator: Continuously indicates the valve position Indicates whether the actuator is running (running indication) Indicates that the end positions are reached (via indicator mark [3])
  • Page 23 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Indications Colour/state Signification Description blinking in blue Set end position Setting mode for end position setting is active. (5 Hz)

  • Page 24: Signals

    Rated power: 24 V DC, 1A Switches: 1 NO (standard) Default values: Designation of output contacts in Designation of output contact in AUMA CDT soft- wiring diagram ware K 1 = End position CLOSED Signal DOUT 1 = End position CLOSED...

  • Page 25: Operation

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Operation Operation 8.1. Manual operation For purposes of setting and commissioning, in case of motor failure or power failure, the actuator may be operated manually. The handwheel does not rotate during motor operation. Change-over from motor operation to manual operation is not required.

  • Page 26: Actuator Operation From Remote

    Push-to-run operation or self-retaining is set via the controls software. Refer to <AUMA CDT software (accessories)> chapter. It is possible to temporarily (for one operation command) activate self-retaining by means of the push buttons: → Press and hold down push buttons OPEN [1] or CLOSE [3] for more than 3 seconds.
  • Page 27 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Operation MODE input: + 24 V DC = REMOTE OPEN-CLOSE Control is made via digital operation commands OPEN, STOP, CLOSE. MODE input: 0 V (or input open-circuit) = REMOTE SETPOINT Control takes place via an analogue signal (e.g. 0/4 20 mA).

  • Page 28: Commissioning (Basic Settings Of Controls)

    AUMA CDT software (accessories); By connecting a PC, laptop or PDA. Also refer to <AUMA CDT software (accessories)> chapter. Please also refer to <AUMA CDT software (accessories)> chapter for further settings. 9.1. Cover to controls: open The cover to the integral controls must be opened to perform the following settings (options).

  • Page 29: Type Of Seating: Set

    Hardware mode (factory setting on delivery) Settings of switches [S2] through [S4] and [S6] through [S10] are valid. The values cannot be changed via AUMA CDT software. Software mode (sliding switch at white dot) Settings of switches [S2] through [S4] and [S6] through [S10] are NOT relevant.

  • Page 30: Torque Switching: Set

    > > > > > 8 - 9 > intermediate value Setting via software parameters (AUMA CDT) Condition: Switch [S5] is in position ON (software mode). Setting parameters Customer settings Torque switching Tripping torque CLOSE (S7) Tripping torque OPEN (S6)

  • Page 31: Output Speed: Set

    Step Output drive speed [rpm] impermissible switch position Setting via software parameters (AUMA CDT) The motor speed can be modified via the software parameters described hereafter: Contrary to output speed setting using switch [S8], setting via software parameters offers the following additional possibilities:...

  • Page 32: Cover To Controls: Close

    In operation mode Remote, the output speed is not defined via analogue input AIN 1 but via the Speed REMOTE software parameter. Table 10: Example values of type range settings SVC/SVCR 05.1/07.1 Output speed via parameter: Output speed via AIN1...
  • Page 33 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Commissioning (basic settings of controls) Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the seal and insert it correctly. Place cover [1]. Fasten screws evenly crosswise.

  • Page 34: Commissioning (Basic Settings At Actuator)

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Commissioning (basic settings at actuator) Commissioning (basic settings at actuator) 10.1. End position detection: verify setting Activate operation mode LOCAL: If indication light [4] is blinking in blue: Operation mode LOCAL is already active.

  • Page 35: End Position Closed: Set Again

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Commissioning (basic settings at actuator) 10.2.1. End position CLOSED: set again Activate setting mode "end position setting": Press push button [2] hold down and press push buttons [1] and [3] at the same time.

  • Page 36: Switch Compartment: Open

    (OPEN/CLOSED) is too large. In this instance, the primary reduction gearing must be replaced (by the AUMA service). Press push button [2] hold it down and press push button [1]. Hold both push buttons down until the left indication light is blinking in green (default).
  • Page 37 The maximum actuator turn range is defined by the respective reduction gearing. Exchanging the reduction gearing and consequently changing the max. turn range can only be performed by the AUMA service. The potentiometer is set in the factory. Turning the potentiometer by means of the setting screw [1] results in modification of the end position detection! →...

  • Page 38: Mechanical Position Indicator: Set

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Commissioning (basic settings at actuator) Place indicator disc [3] and secure with retaining washer [4]. Information Once the potentiometer setting has been modified, repeat end position detection setting. Refer to <End position detection: set again via local controls> chapter.
  • Page 39 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Commissioning (basic settings at actuator) Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Place cover [1] on switch compartment. Fasten screws [2] evenly crosswise.

  • Page 40: Auma Cdt Software (Accessories)

    Z100.999) is required. Read/perform basic settings via AUMA CDT Basic settings at the device (in controls) made via switches are read only via AUMA CDT on delivery and cannot be modified. To be able to change these parameters via software, position switch [S5] in controls to "Software mode".

  • Page 41: Corrective Action

    5 blinks Fault indication 5 Fault E2 (actual value of positioner) → Check wiring (for possible loss of signal) of → Read detailed fault indication via AUMA CDT software (accessories). 6 blinks Fault indication 6 Actuator is outside the permissible position (potentiometer signal).

  • Page 42: Fuses

    60 % of the maximum turn range. → Abort warning: Set again Low limit Uspan parameter via AUMA CDT software within the Position transmitter potentiometer sub-menu. → Remedy warning: Reduce maximum turn range by replacing the reduction gearing through the AUMA service.

  • Page 43: Servicing And Maintenance

    Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...

  • Page 44: Technical Data Globe Valve Actuator

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Technical data Globe valve actuator Technical data Globe valve actuator Type Speed rpm Torque range Run torque Valve attach- Valve shaft Handwheel Weight ment Max. Modulating torque SVC/ (adjustable in Cyl. Square...
  • Page 45 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Technical data Globe valve actuator Features and functions of actuator controls Power supply Standard voltages: 1-phase AC current (voltages/frequencies) Volt 50/60 50/60 Permissible variation of mains voltage: ±10 % Permissible variation of mains frequency: ±5 %...
  • Page 46 Refer to name plate to EN 60529 IP68 According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Duration of continuous immersion in water: Max. 96 hours Up to 10 operations during continuous immersion...

  • Page 47: Spare Parts

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Spare parts Spare parts 15.1. Globe valve actuator SVC 05.1 SVC 07.5 / SVCR 05.1 SVCR 07.5...
  • Page 48 Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.

  • Page 49: Certificates

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Certificates Certificates 16.1. Declaration of Incorporation and EC Declaration of Conformity...
  • Page 50 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5...
  • Page 51 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5...

  • Page 52: Index

    SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Index Index GL approval Ground connection Accessories (electrical con- nection) Handwheel Actuator: mount to valve Humidity Ambient temperature 7 , 46 Analogue signals Identification Applications Indication lights Assembly Indications AUMA CDT (accessories)
  • Page 53 SVC 05.1 SVC 07.5/ SVCR 05.1 SVCR 07.5 Index Packaging Terminal cross sections 15 , 17 Paint Terminal plan Pollution degree Torque by-pass Positioner Torque range Position indicator Torque switching 30 , 44 Position transmitter Transport Potentiometer Turns per stroke...

  • Page 54: Addresses

    IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
  • Page 55 AUMA worldwide AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988 aumasa@mweb.co.za salesme@auma.com sales@auma.com.my...
  • Page 56 AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y005.019/003/en/1.15 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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Svcr 07.5Svc 07.5Svc 05.1

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