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horsch RT18 Owner's Manual

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Issued April 2015
RT-Next GEN Joker
200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E)
RT Next GEN Joker Owner's Manual – Ver. 3.6 06/2020
RT Next GEN Joker Owner's Manual – Version 3.6 06/2020
RT18 / 22 / 25 / 28 / 32 / 35
Owner's Manual
Serial Numbers:
RT18 SN 310018015001 – 310018016002
RT22 SN 310022015001 – 310022016006
RT25 SN 310025015001 – 310025016018
RT28 SN 310028015001 – 310028016001
RT32 SN 310032015001 – 310032016013
RT35 SN 310035015001 – 310035016028
info.us@horsch.com
www.horsch.com
www.horsch.com

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  • Page 1 Issued April 2015 RT-Next GEN Joker RT18 / 22 / 25 / 28 / 32 / 35 Owner’s Manual Serial Numbers: RT18 SN 310018015001 – 310018016002 RT22 SN 310022015001 – 310022016006 RT25 SN 310025015001 – 310025016018 RT28 SN 310028015001 – 310028016001 RT32 SN 310032015001 –...
  • Page 2 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 3 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 4: Table Of Contents

    Machine Registration (Important Notice to Dealer/Owner!) ............8 Warranty Guidelines........................9 Machine Registration Form: Customer’s Copy ................11 Machine Registration Form: Dealer’s Copy ................13 Machine Registration Form: HORSCH’s Copy ................15 Delivery Form: DEALERS’s Copy .....................17 Product Specification ........................19 In These Operating Instructions ....................20 Authorized Operators ......................20...
  • Page 5 Setting Gauge Wheels: ......................52 Maintenance and Servicing .......................53 Cleaning ..........................53 Maintenance Periods ......................53 Storage ..........................53 Lubricating Machine ......................54 Hygiene ..........................54 Exposure to Lubricants ......................54 Service ..........................54 Maintenance Schedule ......................55 Preventative Maintenance .....................56 www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 6 Lubrication Points ........................57 Troubleshooting ........................58 Bolt Tightening Torques – Metric Bolts ..................59 Bolt Tightening Torques – Imperial Bolts ...................60 Notes: ............................61 Index ............................62 www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 7 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 8: Introduction - Safety & Guidelines

    Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice.

  • Page 9: Warranty Guidelines

    Warranty Guidelines 1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon delivery of the machine to the end customer, unless the unit is stored during seasonal months, whereas the machine is not utilized.
  • Page 10 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 11: Machine Registration Form: Customer's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
  • Page 12 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 13: Machine Registration Form: Dealer's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
  • Page 14 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 15: Machine Registration Form: Horsch's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
  • Page 16 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 17: Delivery Form: Dealers's Copy

    To the best of my knowledge, this machine has been delivered ready for field use and the customer has been fully informed as to proper operation and care. Signed: ................. (Customer) Signed: ................. (Dealer Representative) Date: ..................www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 18 RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 19: Product Specification

    The Serial number, along with Model number of the machine, can be found on the Serial Number Tag. HORSCH, LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine.

  • Page 20: In These Operating Instructions

    For operation and maintenance of this machine, you will need: Snug fitting clothing; no loose articles or strings. • Safety gloves and goggles to protect against dirt and sharp edged machine parts. • www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 21: Information Regarding Safety

    No passengers are allowed to ride on the machine! Do not climb on rotatable parts. Use mounting steps provided for this purpose! Lifting hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 22: Operational Safety

    Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The machine registration form has to be completed and returned to HORSCH. Road Traffic Safety The valid road traffic regulations are to be observed when traveling on public roads, paths and areas.

  • Page 23: Pressure Accumulator

    • Check the area around the machine (for children!) before setting off and starting operation of the machine. Ensure sufficient visibility! • Stay clear of the operating range of hydraulically operated parts. • Passengers are not allowed to ride on the machine during operation! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 24: Extracting Stuck Machine Safety & Guidelines

    Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes approximately 3 months to cure and could thus be damaged if this time has not yet expired. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 25: Tire Information

    Verify tightness of all wheel lugs. Follow posted torque specs below: • o RT-18/22/25/28 – 240 ft.-lbs. Transport / 240 ft.-lbs. Gauge Wheels. o RT-32/35 – 420 ft.-lbs. Transport / 240 ft.-lbs. Gauge Wheels. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 26: Transport/Installation

    • Check air pressure in tires! • Check all hydraulic connections and hoses for correct fastening and function. • Immediately rectify any occurring damage or have it corrected by an authorized dealer! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 27: Transport

    DO NOT EXCEED A MAXIMUM TRANSPORTATION SPEED OF 20 MPH (32 KPH) DURING TRANSPORTATION. LOSS OF VEHICLE/MACHINE CONTROL CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH! RT Joker Front Hitch decal www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 28: Technical Data

    Electronic and Manual Hitching: ............. Drawbar CAT IV / CAT V (Optional) Finishing System: …………………….……. RollFlex Packer, Single Power requirements: ......... from 230-300 HP Hydraulic requirements: …………………... Suggested 2800-3000 PSI www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 29 Electronic and Manual Hitching: ............. Drawbar CAT IV / CAT V (Optional) Finishing System: …………………….……. RollFlex Packer, Single Power requirements: ......... from 300-400 HP Hydraulic requirements: …………………... Suggested 2800-3000 PSI www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 30 Electronic and Manual Hitching: ............. Drawbar CAT IV / CAT V (Optional) Finishing System: …………………….……. RollFlex Packer, Single Power requirements: ......... from 400-530 HP Hydraulic requirements: …………………... Suggested 2800-3000 PSI www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 31: Road Lighting Equipment

    * If you’re not getting the Depth Control option to power “ON”, you may have to switch 12V+ to Pin 4 of the 7-pin connector. Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 32: Wiring Diagram

    Wiring Diagram 200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E) info.us@horsch.com www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 33 200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E) info.us@horsch.com www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 34: Setting/Operation

    O-rings and fill the hub with 1.3 ounces 75w140 synthetic gear oil. (See RT-Next GEN Joker Parts Catalog – Assy, Bearing Blade – 5-Hole) www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 35 Assembly, Bearing Blade www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 36: Roll-Flex Packer

    There are two (2) different packer tongues utilized on the RT Next GEN machines. The RT18 & RT22 utilize a light duty 10mm thick packer tongue spring, while the larger RT25, RT28, RT32 & RT35 machines utilize a thicker 12mm heavy duty packer tongue spring.

  • Page 37: Setting The Rollflex Packer

    See illustrations below for items that require attention for proper torque and inspection. For further maintenance items see ‘Preventative Maintenance’ later in Section 7 of this manual. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 38: Ringflex Packer

    RingFlex packer system that requires lubrication. See illustrations below for items that require attention for proper torque and inspection. For further maintenance items see ‘Preventative Maintenance’ later in Section 7 of this manual. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 39 M16 Hex Bolts – Torque to 120 Ft-lbs. (x1). Torque from nut side. M12 Hex Bolts – Torque to 70 Ft-lbs. (x2). Torque from nut side. RingFlex Packer Frame Tube & Springs www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 40: Assembly, Mounting The Packer

    NOTE: Add or remove square shims to adjust the packer to the frame according to tolerance. IMPORTANT! No more than four (4) square shims may be used per bearing housing side! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 41: Disassembly, Remove The Packer

    (e). 5. Using a 55mm socket wrench loosen the large M50 slotted bolt (f) and remove the bearing housing. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 42: Hitching/Unhitching The Machine

    3 - Fold Yellow Hydraulic Hose End caps Front Hitch Stand Transport Axle Cyl Safety Stop CAT IV/V Perfect Hitch CAT IV/V Perfect Hitch NOTICE of Extended Life decal www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 43: Folding/Unfolding

    5. Remove safety stops from front hitch cylinder and rear transport axle. 6. Raise rear axle so implement is resting on the packer. 7. Phase the packer cylinders. See ‘Phasing the Hydraulic Cylinders’ on the following pages. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 44: Phasing The Hydraulic Cylinders

    5. Begin tillage. Remember to verify proper phasing of the series circuit throughout the work day to guarantee proper operation of the machine and obtain a nice field finish. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 45 This would identify a defective cylinder with an internal leak. Another method, while in continuous flow, is to listen for blow-by internally to the cylinder. This would identify a defective cylinder as well. RT-18 Model shown www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 46: Parking The Machine

    Front Cylinder & Safety Stop (Electronic Machine Only) Front Cylinder & Flip-Over Stops (Manual Machine Only) Front Hitch Jack Stand Rear Cylinder & Safety Stop Holder Front Hitch Jack Stand Rear Lift Cylinder & Safety Stop www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 47: Setting Wing Pressure

    – between 300-500 psi. DO NOT EXCEED 500 PSI! Adjust pressure until the machine is level. The pressure gauge will indicate the level of pressure (psi). Gauge showing wing pressure. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 48: Depth Setting - Electronic Depth Control

    NOTE: If adjusting set point with the machine in the ground, raise the machine past set point and click hydraulic to lower back to set point. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 49: Tracking - Electronic Depth Control

    2. Each letter past ‘D’ will be one inch per letter for depth adjustment. 3. Measure each adjustment for verification. Always remember that this depth control box will do exactly what you tell it. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 50: Depth Setting - Manual Depth Control

    FROM THE MIDDLE OF THE STACK TO PREVENT DAMAGE TO THE CYLINDER! ALWAYS SECURE SHIMS OF THE FRONT HITCH CYLINDER WITH THE PIN PROVIDED OR DAMAGE TO THE CYLINDER AND SHIMS MAY OCCUR! www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 51: Tracking - Manual Depth Control

    2. If machine is still tracking to the right, repeat Step 1. 3. If machine is tracking to the left, remove stops from the front cylinder. 4. Add or remove stops from the front cylinder until the machine tracks straight. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 52: Gauge Wheels

    The frame must always rest on the stop screws. The wheels should not lift up the side wings when in operation. Turnbuckle www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 53: Maintenance And Servicing

    Should the machine not be used for a longer period of time, follow these steps: If possible, store the machine under a roofed area. • • Protect the machine against rust. Only spray with biologically degradable oils, i.e. rapeseed oil. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 54: Lubricating Machine

    • Oily waste and waste oil have to be disposed of according to the legal regulations. Check with your local Hazardous Waste Material Management facility. Service HORSCH, LLC hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner or authorized dealer in the event of a problem.

  • Page 55: Maintenance Schedule

    Inspect wiring harnesses & road lighting. End of Season Carry out inspections noted above. Spray piston rods of hydraulic cylinders with anti-corrosion agent. NOTE: If Tension Bushings are worn, replace immediately! www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 56: Preventative Maintenance

    Also, if the spring is outside the allowed flex amount it should be replaced immediately. An aftermarket kit is available as well for an added option in preserving packer tongue springs, HORSCH PN 04596220 Roll-Flex Spring Support, available from your local authorized dealer.

  • Page 57: Lubrication Points

    Lubrication Points: Wing Fold Pivot Pins (x4) Lubrication Points: Front Hitch & Rear Axle Pivot Pins (x2/ea.) Lubrication Point: Manual Depth Control Rod (x1) Lubrication Points: Gauge Wheel Turnbuckle (x2) Lubrication Points: Transport Wheel Axle Hubs (x2) Lubrication Points: Gauge Wheel Axle Hubs (x2) www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 58: Troubleshooting

    Machine is slow to raise and Tractor SCV not set to 100%. Set SCV to 100%. lower. O-ring in load cartridges Replace damaged O-ring. damaged. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 59: Bolt Tightening Torques - Metric Bolts

    1257 1885 1415 2700 2025 3155 2365 3.00 1075 1775 1330 2100 1650 3000 2350 3500 2750 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 60: Bolt Tightening Torques - Imperial Bolts

    1260 2720 2040 1 1/2 1940 1460 3160 2360 3250 1 1/2 2200 1640 3560 2660 3650 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

  • Page 61: Notes

    Notes: www.horsch.com RT Next GEN Joker Parts Catalog – Version 3.6 06/2020...

  • Page 62: Index

    Machine Registration ....8, 11, 13, 15 Warranty Guidelines ........9 Maintenance Schedule ......55 Wing Pressure ..........47 Manual Depth Control ....50, 51, 57 Wiring Diagram ........32 Go to Top www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...
  • Page 63 PN 04689210 200 Knutson St. Mapleton, ND 58059, USA (T) 701-532-1000 (F) 701-532-1101 (E) info.us@horsch.com www.horsch.com RT Next GEN Joker Owner’s Manual – Version 3.6 06/2020...

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