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Summary of Contents for Linde Ryval 181 BASIC aXe
- Page 1 MIG/MAG WELDING MACHINES Ryval 181 BASIC aXe Ryval 221 BASIC aXe INSTRUCTION MANUAL Linde AG, Linde Gas Deutschland © Ryval 181-221 aXe Manual EN 03...
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Page 2: Table Of Contents
TECHNICAL DATA ................... 8 ACCESSORIES ....................8 DESCRIPTION OF THE APPLIANCE ..............9 GETTING STARTED ..................11 WELDING ..................... 14 ROUTINE MAINTENANCE & INSPECTION ............19 10. STATEMENT OF WARRANTY ................ 20 11. DISPOSAL ..................... 21 Linde AG, Linde Gas Deutschland ©... -
Page 3: Introduction
3/21 INTRODUCTION Congratulations on your new Linde AG, Linde Gas Deutschland product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on the correct use and operation of your Linde AG, Linde Gas Deutschland product. - Page 4 Noise levels should be measured to be sure the decibels (sound) do not exceed safe levels. The operator must ensure all flammable materials are removed from the work area to avoid any risk of fire. Linde AG, Linde Gas Deutschland ©...
- Page 5 DC current: 500V peak value In case 1, the dc machines with rectifier must be built in such a way that, in case of a fault developing in the rectifier (for example open circuit, Linde AG, Linde Gas Deutschland ©...
- Page 6 7. Never aim the torch against the eyes, body or other person. Linde AG, Linde Gas Deutschland ©...
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Page 7: Conditions Of Use
During operation, the device may be the source of interference. Caution We warn users , that they are responsible for possible interference from welding. Linde AG, Linde Gas Deutschland ©... -
Page 8: Technical Data
3. Reduction valve KU 5, K 2 4. Gas cylinder 5. Torch consumables 6. Earthing cable 4 - 5 m 7. Feed rolls 0,6-0,8, for carbon steels, aluminium, flux core wires 8. Welding torches Linde AG, Linde Gas Deutschland ©... -
Page 9: Description Of The Appliance
LED ON Indicator Work leads LED over heating indicator Wire speed potentiometer EURO connector Gas heater connector Solenoid Valve – gas connector Mains cable Chain for fixing the gas cylinder Wire Feeder Spool Holder Linde AG, Linde Gas Deutschland ©... - Page 10 LED ON Indicator LED over heating indicator Wire speed potentiometer Spot time potentiometer Interval time potentiometer WIRE FEEDER Fig 3 – Wire feeder Pos. Description Fixing shaft Pressure arm Liner- Feeder EURO connector Roll, Plastic cup Linde AG, Linde Gas Deutschland ©...
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Page 11: Getting Started
2188 Aluminium 0,8-1,0 2270 1,0-1,2 2269 1,6-2,0 2513 Flux core 0,8-1,0 2318 1,0-1,2 2319 GETTING STARTED Getting started must be consistent with technical data and conditions of use. Fig 4 – Earthing cable connecting Linde AG, Linde Gas Deutschland ©... - Page 12 5. When the wire reaches the end of the torch, release the trigger, screw on the tip and the nozzle. CHANGING THE WIRE FEEDER ROLL 1. Every wire feeding roll in Linde AG, Linde Gas Deutschland machines can be used for two different diameters of welding wire – the rolls have two grooves.
- Page 13 The electric arc and the weld must be perfectly shielded by gas. Too small amount of gas does not perform the protective atmosphere and on the other hand to big amount of the gas brings air into the electric arc. Linde AG, Linde Gas Deutschland ©...
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Page 14: Welding
F7 adjusting screw. 8. Release the torch trigger. WELDING For orientating adjusting of the welding current and voltage you can use empirical relation U2 = 14+0,05 2. From that you can specify desired voltage. Linde AG, Linde Gas Deutschland ©... - Page 15 The left potentiometer P2 is in the OFF position, the right potentiometer P3 is in the ON position. The welding procedure start by pressing the torch button; after releasing the torch Linde AG, Linde Gas Deutschland ©...
- Page 16 P2, the pause by the right potentiometer P3. By pressing the torch button activate the time circuit that starts and end the welding procedure. Linde AG, Linde Gas Deutschland ©...
- Page 17 It is necessary to take off the front panel. Only a qualified person may curry out this operation. Linde AG, Linde Gas Deutschland ©...
- Page 18 (EN ISO 14341) G2Si1, G3Si1, G4Si1 - 0,8 mm (EN ISO 14175) C1 - CO2 100% m/Min. Wire (EN ISO 14341) G2Si1, G3Si1, G4Si1 - 1,0 mm (EN ISO 14175) C1 - CO2 100% m/Min. Linde AG, Linde Gas Deutschland ©...
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Page 19: Routine Maintenance & Inspection
2. Disconnect the Ryval from the mains supply voltage before disassembling. 3. Special maintenance is not necessary for the control unit parts in the Welder. If these parts are damaged for any reason, replacement is recommended. Linde AG, Linde Gas Deutschland ©... -
Page 20: Statement Of Warranty
3. Linde AG, Linde Gas Deutschland will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period. The warranty period begins on the date of sale to the end user. -
Page 21: Disposal
Within this operating manual are details regarding the maintenance necessary to ensure trouble free operation. NOTE Warranty repairs must be performed by either an Linde AG, Linde Gas Deutschland Service Centre, an Linde AG, Linde Gas Deutschland distributor or an Authorised Service Agent approved by the company Linde AG, Linde Gas Deutschland.
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