Moons' TSM24S/Q Hardware Manual

Integrated step-servo motor

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TSM24S/Q
Integrated Step-Servo Motor
Hardware Manual
Rev. 1.0
AMP & MOONS' Automation

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Summary of Contents for Moons' TSM24S/Q

  • Page 1 TSM24S/Q Integrated Step-Servo Motor Hardware Manual Rev. 1.0 AMP & MOONS’ Automation...
  • Page 2: Table Of Contents

    2.3.3 Current ....................8 3 Installation/Connections ............10 3.1 Connecting the Power Supply ............10 3.2 Connecting the TSM24S/Q Communications ........11 3.2.1 Connecting to the PC using RS-232 ............ 11 3.2.2 Connecting to a Host using RS-485 .............12 3.3 Inputs and Outputs ................14 3.3.1 Connector Pin Diagram ................14...
  • Page 3: Introduction

    TSM24S/Q Hardware Manual 1 Introduction Thank you for selecting the MOONS’ TSM24S/Q Integrated Motor.The TSM line of integrated step-servo motors combines servo technology with an integrated motor to create a product with exceptional feature and broad capability. We hope our commitment to performance, quality and economy will result in a successful motion control project.
  • Page 4: Block Diagram

    TSM24S/Q Hardware Manual 1.2 Block Diagram TSM24S/Q Block Diagram 12 - 70 VDC External 5 Volt DC Power Supply Power Supply RS-232 RXD,+5V,TXD,GND,GND RS-232 or RS-485 RS-485 3.3VDC RX+,RX-,TX+,TX-,GND Internal Voltage Logic Temp Supply Detect +5VDC (100mA max) MOSFET motor...
  • Page 5: Safety Instructions

    TSM24S/Q Hardware Manual 1.3 Safety Instructions Only qualified personnel should transport, assemble, install, operate, or maintain this equipment. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, operation, and maintenance of motors, and who meet the appropriate qualifications for their jobs.
  • Page 6: Getting Started

    2.2 Mounting the Hardware As with any step motor, the TSM24S/Q must be mounted so as to provide maximum heat sinking and airflow. Keep enough space around the Integrated Motor to allow for airflow. •...
  • Page 7: Choosing A Power Supply

    2.3.1 Voltage The TSM24S/Q is designed to give optimum performance between 24 and 48 Volts DC. Choosing the voltage depends on the performance needed and motor/drive heating that is acceptable and/ or does not cause a drive over-temperature. Higher voltages will give higher speed performance but will cause the TSM24S/Q to produce higher temperatures.
  • Page 8: Current

    TSM24S/Q Hardware Manual 2.3.3 Current The maximum supply currents required by the TSM24S/Q are shown in the charts below at different power supply voltage inputs. The TSM24S/Q power supply current is lower than the winding currents because it uses switching amplifiers to convert a high voltage and low current into lower voltage and higher current.
  • Page 9 TSM24S/Q Hardware Manual □ □ TSM24 G 70V Power Torque Continuous Boost Supply Current Full Load No Load Speed(RPS) Rev. 1.0 +86-400-820-9661 0006302013...
  • Page 10: Installation/Connections

    To Power Supply- Vout RC880 MOONS' offers two matched power supplies for use with the TSM24S/Q. A 24VDC, 150W(P/N MF150A24AG-V) and a 48VDC 320W(P/N MF320A48AG-V). These power supplies have current over load capability making them ideal for use. (To use with a switch power supplier, a RC880 regen must be connected in system) The RC880 regeneration clamp is for use where regeneration from the motor may cause damage to the drive.
  • Page 11: Connecting The Tsm24S/Q Communications

    PC. Plug the small end into the crimp style connector on the TSM24S/Q . Secure the cable to the PC with the screws on the DB9 connector. Note: If the PC does not have an RS-232 serial port, a USB Serial Converter will be needed.
  • Page 12: Connecting To A Host Using Rs-485

    (i.e. one drive and one host) or a multi-drop network (one host and up to 32 drives). NOTE: To use the TSM24S/Q RS-485 version with the Step-Servo Quick Tuner software, it must be connected in the Four-Wire configuration (see below)
  • Page 13 In a 2-wire system, the host must disable its transmitter before it can receive data. This must be done quickly before a drive begins to answer a query. The TSM24S/Q includes a transmit delay parameter that can be adjusted to compensate for a host that is slow to disable its transmitter. This adjustment can be made over the network using the TD command, or it can be set using the Step- Servo Quick Tuner software.
  • Page 14: Inputs And Outputs

    TSM24S/Q Hardware Manual 3.3 Inputs and Outputs The TSM24S/Q has three types of inputs: • High speed digital inputs for step & direction commands or encoder following, 5 to 24 volt logic • Low speed digital input for other signals, 5 to 24 volt logic •...
  • Page 15: Step & Dir Digital Inputs

    TSM24S/Q Hardware Manual 3.3.2 STEP & DIR Digital Inputs The TSM24 drives include two high-speed inputs: X1/STEP and X2/DIR. They accept 5 to 24 volt single-ended or differential signals, up to 2 MHz. Typically these inputs connect to an external controller that provides step &...
  • Page 16: X3/X4/X5/X6 Digital Input

    TSM24S/Q Hardware Manual 3.3.3 X3/X4/X5/X6 Digital Input While the STEP and DIR inputs are designed for high-speed digital input operation, the X3/X4/ X5/X6 input are designed for low speed digital input operation between 5 and 24 volts optically Isolated Single-ended input. They can be used with sourcing or sinking signals, 5 to 24 volts. This allows connection to PLCs, sensors, relays and mechanical switches.
  • Page 17: X7/X8 Digital Input

    3.3.5 AIN Input The TSM24S/Q drives have an analog input (AIN) which can accept a signal range of 0 to 5 volts. The drive can be configured to operate at a speed or position that is proportional to the analog signal.
  • Page 18: Programmable Output Y1/Y2/Y3

    TSM24S/Q Hardware Manual 3.3.6 Programmable Output Y1/Y2/Y3 The TSM24S/Q drives feature three optically isolated digital outputs (Y1 to Y3). Y1, Y2 and Y3 share a common terminal YCOM. • Y1 can be set to signal a fault condition. • Y2 can be set to indicate whether the motor is in position(dynamic).
  • Page 19: Programmable Output Y4

    TSM24S/Q Hardware Manual 3.3.7 Programmable Output Y4 TSM24S/Q drives feature one optically isolated digital output Y4. The Y4+(collector) and Y4- (emitter) terminals of the transistor are available at the connector. This allow the output to be configured for current sourcing or sinking.
  • Page 20: Troubleshooting

    4 Troubleshooting LED Error Codes The TSM24S/Q uses red and green LEDs to indicate status. When the motor is enabled, the green LED flashes slowly. When the green LED is solid, the motor is disabled. Errors are indicated by combinations of red and green flashes as shown below. This feature can be disabled for certain warnings but not for alarms.
  • Page 21: Reference Materials

    TSM24S/Q Hardware Manual 5 Reference Materials 5.1 Mechanical Outlines 129.1±1 60.5 Max. 47.14 4-Ø4.5 58.1 50.9 Unit:mm Model Length (L) Length (M) TSM24S/Q-3□G 129.1 58.1 Rev. 1.0 +86-400-820-9661 0006302013...
  • Page 22: Technical Specifications

    TSM24S/Q Hardware Manual 5.2 Technical Specifications Power Amplifier Amplifier Type Dual H-Bridge, 4 Quadrant Current Control 4 state PWM at 20 KHz Output Torque TSM24S/Q-3 G: Up to 2.4N•m Continuous(3.0 N•m Boost) □ Power Supply External 12 - 70 VDC power supply required...
  • Page 23: Torque-Speed Curves

    TSM24S/Q Hardware Manual 8.3 Torque-Speed Curves Note: all torque curves were measured at 20,000 steps/rev. Note: 5 amp rating is continuous, 7.5 amp rating is boost □ □ Continuous TSM24 Boost Speed(rps) Rev. 1.0 +86-400-820-9661 0006302013...
  • Page 24: Scl Command Reference

    In SCL mode, the TSM24S/Q receives commands from the host, executing them immediately or sending them to a command buffer and then executing them directly from the buffer. It cannot, however, create a stored program for stand-alone operation.
  • Page 25 The SCL Utility Software Manual contains the complete command listing as well as instructions on connecting and configuring the TSM24S/Q for use in SCL mode, using the Data Registers and the Protocol command. It also contains detailed information on: •...
  • Page 26: Contacting Moons

    TSM24S/Q Hardware Manual 6 Contacting MOONS’ Service Center +86-400-820-9661 Headquarters No. 168 Mingjia Road Industrial Park North Minhang District Shanghai 201107, P.R. China Tel: +86(0)21-52634688 Fax: +86(0)21-62968682 E-mail: info@moons.com.cn MOONS' Industries (America), Inc. 1113 North Prospect Avenue,Itasca, IL 60143 U.S.A.

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