TDK-Lambda Genesys Series Instruction Manual
Parallel kit for programmable dc power supplies.
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Also See for Genesys Series:
- User manual (113 pages) ,
- Technical manual (64 pages) ,
- Manual (44 pages)
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Summary of Contents for TDK-Lambda Genesys Series
- Page 1 Series Programmable DC Power Supplies G1.7 ÷ 5kW in 1U 0-600V / 0-500A The manual covers kit options: G/P-2U-10V G/P-2U-20-40V G/P-2U-60-100V G/P-2U-150-600V PARALLEL KIT INSTRUCTION MANUAL IA876-04-01A *Z0022570* Z0022570...
- Page 2 General Parallel kit is supplied separately from the power supply packing according to order. The usage of parallel kit is according to customer's needs. Advanced Parallel For parallel connection, refer to advanced parallel chapter in the series User Manual. Product Safety Instructions Safety approvals are valid for single unit only.
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Page 3: Table Of Contents
Image Component Quantity M3 x 4C Flat Head Screw, Nickel Plated Paralleling Cable Output Cover Bus Bar Insulator M3 x 8 SEMS Screw, Nickel Plated... -
Page 4: M3 X 4C Flat Head Screw, Nickel Plated
1.4.1.2 Installation Steps 1. Attach connection plates, one on each side of the power supplies, using eight pan head screws, eight helical spring-lock washers and eight plain washers as illustrated in Figure 1. Connection Plate 2U Plain Washer, No. 10, Stainless Steel Helical Spring-Lock Washer, No. -
Page 5: Paralleling Cable
3. Connect paralleling cable from top unit M connector to bottom unit S connector as illustrated in Figure 3. Paralleling Cable Figure 3: Two 10V Units Paralleling Cable Connection 4. Insert output cover through the cables as illustrated in Figure 4. Output Cover Figure 4: Output Cover Insertion... -
Page 6: Bus Bar Insulator
5. Assemble two lugs on each bus bar, one on each side, using two hexagon bolts, four plain washers, two helical spring-lock washers and two hexagon nuts as illustrated in Figure 5. Hexagon Nut, M10, Stainless Steel Helical Spring-Lock Washer, M10, Stainless Steel Plain Washer, M10, Stainless Steel M10 x 25 Hexagon Bolt, Stainless Steel Tightening torque: 220-265 Lbf-inch (24.9-29.9 Nm) - Page 7 7. Fix output cover to the power supplies using four SEMS screw as illustrated in Figure 7. M3 x 8 SEMS Screw, Nickel Plated Tightening torque: 4.7-5.7 Lbf-inch (0.53-0.64Nm) Figure 7: Two 10V Units Output Cover Assembly...
- Page 8 1.4.2 G/P-2U-20-40V - Assembly Instructions for two 20V÷40V units in Parallel 1.4.2.1 Components List Image Component Quantity 10-32 x 5/16 Pan Head Screw, Stainless Steel Helical Spring-Lock Washer, No. 10, Stainless Steel Plain Washer, No. 10, Stainless Steel Connection Plate 2U Output Short M3 x 4C Flat Head Screw, Nickel Plated Paralleling Cable...
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Page 9: M3 X 8 Sems Screw, Nickel Plated
Image Component Quantity Bus Bar Insulator Protection Insulator M3 x 8 SEMS Screw, Nickel Plated... - Page 10 1.4.2.2 Installation Steps 1. Attach connection plates, one on each side of the power supplies, using eight pan head screws, eight helical spring-lock washers and eight plain washers as illustrated in Figure 8. Connection Plate 2U Plain Washer, No. 10, Stainless Steel Helical Spring-Lock Washer, No.
- Page 11 3. Connect paralleling cable from top unit M connector to bottom unit S connector as illustrated in Figure 10. Paralleling Cable Figure 10: Two 20V÷40V Units Paralleling Cable Connection 4. Insert output cover through the cables as illustrated in Figure 11. Output Cover Figure 11: Output Cover Insertion...
- Page 12 5. Assemble one lug on each bus bar using two hexagon bolts, four plain washers, two helical spring-lock washers and two hexagon nuts as illustrated in Figure 12. Hexagon Nut, M10, Stainless Steel Helical Spring-Lock Washer, M10, Stainless Steel Plain Washer, M10, Stainless Steel M10 x 25 Hexagon Bolt, Stainless Steel Tightening torque: 220-265 Lbf-inch (24.9-29.9 Nm) For recommended lugs refer...
- Page 13 7. Fix output cover to the power supplies using four SEMS screw as illustrated in Figure 14. Figure 14: Two 20V÷40V Units Output Cover Assembly Fix protection insulator to the output cover using two SEMS screw as illustrated in Figure 15. M3 x 8 SEMS Screw, Nickel Plated Tightening torque: 4.7-5.7 Lbf-inch (0.53-0.64Nm) Protection Insulator...
- Page 14 1.4.3 G/P-2U-60-100V - Assembly Instructions for two 60V÷100V units in Parallel 1.4.3.1 Components List Image Component Quantity 10-32 x 5/16 Pan Head Screw, Stainless Steel Helical Spring-Lock Washer, No. 10, Stainless Steel Plain Washer, No. 10, Stainless Steel Connection Plate 2U Output Short M3 x 4C Flat Head Screw, Nickel Plated Paralleling Cable...
- Page 15 Image Component Quantity Bus Bar Protection Bracket Bus Bar Cover Plug M3 x 8 SEMS Screw, Nickel Plated...
- Page 16 1.4.3.2 Installation Steps 1. Attach connection plates, one on each side of the power supplies, using eight pan head screws, eight helical spring-lock washers and eight plain washers as illustrated in Figure 16. Connection Plate 2U Helical Spring-Lock Washer, No. 10, Stainless Steel Plain Washer, No.
- Page 17 3. Connect paralleling cable from top unit M connector to bottom unit S connector as illustrated in Figure 18. Paralleling Cable Figure 18: Two 60V÷100V Units Paralleling Cable Connection 4. For load wires with a diameter smaller than or equal to 11 millimeter insert four bus bar cover plugs into the bus bar protection bracket and fix it to the output cover using two SEMS screw.
- Page 18 5. For load wires with a diameter greater than 11 millimeter divide each bus bar cover plug into two separate parts by bending and breaking it along its separate grooves, as illustrated in Figure 20. Insert only the rounded parts into the bus bar protection bracket and fix it to the output cover using two SEMS screw. Insert output cover assembly through the cables as illustrated in Figure 20.
- Page 19 7. Fix output cover to the power supplies using four SEMS screw as illustrated in Figure 22. M3 x 8 SEMS Screw, Nickel Plated Tightening torque: 4.7-5.7 Lbf-inch (0.53-0.64Nm) Figure 22: Two 60V÷100V Units Output Cover Assembly 1.4.4 G/P-2U-150-600V - Assembly Instructions for two 150V÷600V units in Parallel 1.4.4.1 Components List Image...
- Page 20 1.4.4.2 Installation Steps 1. Attach connection plates, one on each side of the power supplies, using eight pan head screws, eight helical spring-lock washers and eight plain washers as illustrated in Figure 23. Connection Plate 2U Plain Washer, No. 10, Stainless Steel Helical Spring-Lock Washer, No.
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