Tuttnauer 3840 Operation & Maintenance Manual
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Tuttnauer 3840 Operation & Maintenance Manual

Tuttnauer 3840 Operation & Maintenance Manual

Laboratory vertical steam sterilizers
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OPERATION
&
MAINTENANCE
MANUAL
Laboratory Vertical Steam Sterilizers
models 3840, 3850, 3870
ELV-D  Standard Autoclave
ELVC-D  Including Fast Cooling System
Cat. No. MAN205-0448001EN Rev F
 Tuttnauer Europe b.v.,
, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510,
Hoeksteen 11, 4815 PR
Fax: +31/76-5423540
 Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA.  Tel (631) 737 4850, (800) 624 5836,
 Fax: (631) 737 0720

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  • Page 1 , Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510, Hoeksteen 11, 4815 PR Fax: +31/76-5423540  Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA.  Tel (631) 737 4850, (800) 624 5836,  Fax: (631) 737 0720...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PARAGRAPH PAGE NO. GENERAL........................4 Incoming Inspection ...................4 Warranty .......................4 Warranty Statement ....................4 Accessories ......................5 SAFETY INSTRUCTIONS..................6 TECHNICAL DATA .....................8 Introduction......................8 Operating Conditions..................9 Directives and Standards..................9 Environment Emission Information.............. 10 Electrical Data ....................10 Specifications ....................10 Construction...................... 11 Loading Capacities...................
  • Page 4 Advanced Options..................... 46 Version information..................48 SCREENS........................51 Screens following a complete successfully cycle – "Cycle Ended"... 51 Screens following aborted cycles after complete sterilization stage ..52 Screens following a fail cycle: ................ 52 PRINTER ........................54 Printer Output....................54 Printer Handling ....................
  • Page 5 TABLE OF CONTENT (Cont.) DRAWINGS PAGE NO. FRONT VIEW ........................13 REAR VIEW ......................... 14 OVERALL DIMENSIONS DRAWING (mm) ..............15 CONTROL PANEL DRAWING ..................19 BASKETS AND CONTAINERS..................74 Page 3 of 75 Pages...

  • Page 6: General

     Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510, Fax: +31/76-5423540, E-mail: info@tuttnauer.nl  Tuttnauer USA Co., Ltd., 25 Power Drive Hauppauge, NY 11788, USA : (800) 624 5836, (631) 737 4850, Fax: (631) 737 0720 e-mail:info@tuttnauerUSA.com.

  • Page 7: Accessories

    All transportation charges must be paid both ways by the owner. This warranty will be void if the unit is not purchased from an authorized full service Tuttnauer dealer. Accessories Basket accessories: A set of two baskets is available for the unit. The baskets are made of stainless steel wire and have a handle.

  • Page 8: Safety Instructions

    SAFETY INSTRUCTIONS The autoclave has unique characteristics. Please read and understand the operation instructions before first operation of the autoclave. The following issues may require instructions guidance provided by the manufacturer: how to operate the autoclave, the door safety mechanism, the dangers involved in circumventing safety means, how to ensure that the door is closed, and how to select a correct sterilization program.
  • Page 9 Open the door slowly to allow steam to escape and wait 5 minutes before you remove the load. When sterilizing liquids, wait 10 minutes. Once a month, ensure that the safety valves are functioning, and once annually a certified tester must conduct pressure chamber safety tests. Once annually, or more frequently, effective tests must be performed, i.e., calibration and validation.

  • Page 10: Technical Data

    TECHNICAL DATA Introduction Models 3840, 3850, and 3870 ELV/ELVC are vertical sterilizers designed especially for sterilization of instruments, liquids and other materials in hospital laboratories, medical laboratories, research institutes, food laboratories and pharmaceutical facilities. A special feature of this sterilizer is the fast cooling operation, provided as an option for the liquids sterilization cycle.

  • Page 11: Operating Conditions

    Operating Conditions  The autoclave is intended to work in ‘indoor’ conditions only.  Only autoclavable materials shall be used.  The environment shall not exceed an ambient temperature range of 5ºC (41ºF)-40ºC (104ºF) and a relative humidity of 85% respectively.

  • Page 12: Environment Emission Information

    6000 Protection against electrical shock Class I Class I Class I Degree of protection by enclosure IP31 IP31 IP31 Specifications MODEL PROPERTIES 3840 3850 3870 Chamber diameter 380 (15”) 380 (15”) 380 (15”) Chamber depth (15.8”) (18.9”) (26.8”) 52 liters.

  • Page 13: Construction

    3.8.2 Erlenmeyer Flasks Size 250 ml 500 ml 1000 ml 2 x 12 1 x 8 1 x 5 3840 2 x 12 2 x 8 1 x 5 3850 3870 3 x 12 3 x 8 2 x 5 3.8.3...

  • Page 14: Symbol Description

    Attention:  A switch or circuit-breaker must be included in the building installation. This switch or circuit-breaker shall be in close proximity to the equipment, within easy reach of the operator; and marked as the disconnecting device for the equipment. ...

  • Page 15: Front View

    FRONT VIEW Description Front leg Rear leg Left service door Left service door grip Left service door lock Door cover Pressure gauge Display Keyboard Printer cover Paper slot and paper cutter USB socket RJ45 connector Main switch Printer Page 13 of 75 Pages...

  • Page 16: Rear View

    REAR VIEW Description Drain outlet Mineral free water inlet Compressed air inlet City (tap) water inlet to vacuum pump Power supply electrical cord Cut-off Fan grill Safety Valve Circuit breaker Ground connector City (tap) water inlet to chamber Air pressure gauge Air pressure regulator Page 14 of 75 Pages...

  • Page 17: Overall Dimensions Drawing (Mm)

    OVERALL DIMENSIONS DRAWING (mm) Page 15 of 75 Pages...

  • Page 18: Water Quality

    3.11 Water Quality 3.11.1 Water for Steam Generation The distilled or mineral – free water supplied to the autoclave should have the physical characteristics and maximum acceptable level of contaminants indicated in the table below: Physical Characteristics and Maximum acceptable contaminants levels in steam for sterilizers (According to EN 13060:2004).

  • Page 19: Safety Features

    3.11.3 Reverse Osmosis A Reverse Osmosis (RO) system may be used to improve the quality of the water used to generate steam in the autoclave chamber. In RO, the water is forced through a semi-penetrable membrane, which filters out contaminants to a high degree of efficiency. In deionisation (DI) ions and charged particles are removed either by electric fields or by ion exchange in resin beds.

  • Page 20: Description Of Operation

    3.13 Description of Operation 3.13.1 Heat The ELV vertical autoclaves are equipped with immersion type, heating elements. After water has been introduced to the chamber and the unit has been activated, the heating elements begin to heat. The temperature and pressure in the chamber increase until appropriate levels are reached.

  • Page 21: Control Panel

    chamber, bringing the internal pressure down to atmospheric pressure. CONTROL PANEL CONTROL PANEL DRAWING Description Display Keypad Printer Page 19 of 75 Pages...

  • Page 22: Description And Functions Of The Front Panel Keyboard

    Description and Functions of the Front Panel Keyboard The front panel is composed of 3 sections: 1. Display screen. 2. Keypad. 3. Printer 4.1.1 Display screen The display is a LCD panel used to display the current status of the autoclave while using Operational Messages and Error Messages.
  • Page 23 4.1.2 Keypad The keypad consists of three keys as described below: UP key This key has the following functions:  In the menu directories: o This key enables the operator to browse through the cycles.  In the directories available: o When the cursor is blinking on a number, the UP ▲...

  • Page 24: Displayed Error Messages / Symbols

    4.1.3 Printer The printer is an optional device. It prints the detailed history of each cycle performed by the autoclave. The printing is on thermal paper with 24 characters per line and records the sterilization cycle information for subsequent consideration. Displayed Error Messages / Symbols The failures are divided into two categories.

  • Page 25: Displayed Operational Messages / Symbols

    Displayed operational messages / Symbols Message / Message / Symbol Symbol Required Action Description Name This symbol is displayed Close the door. when the door is open. This message is displayed Door is open when the door is opened: In Close the door to perform a (during stand standby - if START/STOP...

  • Page 26: Sterilization Programs

    STERILIZATION PROGRAMS STERILIZATION PROGRAMS The autoclave offers ten sterilization programs as follows: Sterilization Programs Sterilization time Temp (minutes) Program Description Glass 134°C Plastic 121°C Liquid A 121°C Liquid B - Waste 121°C During the process, the stages of the cycle will be displayed on the screen: The stages names are as follows: Start Insert water...

  • Page 27: Program 1: Glass

    Program 1: Glass For glass instruments and materials, when the manufacturer recommends autoclaving at temperatures of 134C (273F). Nominal parameters default settings  Sterilization temperature: 134C (273F)  Sterilization time: 3 minutes. Operations Sequence  Insert water into the chamber. ...

  • Page 28: Program 2: Plastic

    Program 2: Plastic For unwrapped delicate instruments, when the manufacturer recommends autoclaving at temperaturesof 121C (250F). Nominal parameters default settings  Sterilization temperature: 121C (250F)  Sterilization time : 15 minutes Operations sequence:  Insert water to chamber.  Heating by actuation of electrical heaters until the sterilization temperature is reached.

  • Page 29: Program 3: Liquid A

    Program 3: Liquid A For liquids when the manufacturer recommends autoclaving at temperatures of 121C (250F). Nominal parameters default settings  Sterilization temperature: 121C (250F)  Sterilization time : 15 minutes Operations Sequence  Insert water to chamber.  Heating by actuation of electrical heaters until the sterilization temperature is reached.

  • Page 30: Program 4: Liquid B -- Waste

    Program 4: Liquid B -- Waste For liquids in sealed bottles when the manufacturer recommends autoclaving at temperatures of 121C (250F). Nominal parameters default settings  Sterilization temperature: 121C (250F)  Sterilization time : 30 minutes Operations Sequence  Insert water to chamber and heating by actuation of electrical heaters until reaching the high preset air pulse.

  • Page 31: Checking And Changing Parameters And Other Data

    CHECKING AND CHANGING PARAMETERS AND OTHER DATA The control system prevents changing programs if the door is closed. This protection is intended to avoid program changes if the autoclave is loaded. If the operator for example inserts the load into the chamber, closes the door and leaves the room and another operator/user tries to change the program, the operator/user will not be able to do this unless the door is opened and the load inside the chamber can be seen.

  • Page 32: Table Of Parameters

    Table of parameters The parameter default depends on the selected program. The following table is an example to Custom 1 program Parameters Description Default Unit Range Resolution Pulse A Count Define the number of pulses in the first pulses group 0-10 Define the additional time that the vacuum pump will continue Pulse A Stay...
  • Page 33 Sterilization Defines the interval from the last use of the Keypad until Screen Saver Minute 0-600 activating the screen saver Page 31 of 75 Pages...

  • Page 34: Entering The Main Menu

    Entering the main menu Enter the SELECT USER screen by pressing the UP and DOWN keys simultaneously. To exit the SELECT USER screen move the cursor to Exit by pressing UP or DOWN keys and then press START/STOP key. SELECT USER screen will be displayed. Move the cursor to Admin and press START/STOP key.

  • Page 35: Cycle Parameters (Custom 1)

    In order to exit the ENTER CODE screen move the cursor to Exit by pressing START/STOP Key. when Exit is blinking press UP or DOWN keys. To browse through the directories, use the UP or DOWN keys. When the required directory is blinking, press the START/STOP key.
  • Page 36 The following screen will display: 7.4.1 Create Pulse 7.4.1.1 Pulse A Count Typical display for Create Pulse subdirectory Choose and enter Pulse A Count SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value.
  • Page 37 7.4.1.7 Pulse B Low Pressure Repeat the action mention in 6.2.1.1 Pulse A Count 7.4.1.8 Pulse B High Pressure Repeat the action mention in 6.2.1.1 Pulse A Count 7.4.2 Heat 7.4.2.1 Sterilization Temperature Typical display for Sterilization Temperature subdirectory Choose and enter Sterilization Temperature SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value.
  • Page 38 7.4.4 Cooling 7.4.4.1 Cool Mode Typical display for Cool Mode subdirectory Choose and enter Cool Mode SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 7.4.4.2...
  • Page 39 7.4.6 7.4.6.1 Dry Heat On 1 Typical display for Dry Heat On 1 subdirectory Choose and enter Dry Heat On 1 SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 7.4.6.2...

  • Page 40: System Parameters

    Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 7.4.7.2 Multiple Cycles Repeat the action mention in 6.2.7.1 End Temperature 7.4.7.3 Multiple Cycles Gap Repeat the action mention in 6.2.7.1 End Temperature...
  • Page 41 1. To increase or decrease the digits, press the UP or DOWN keys. 2. After changing the value move the cursor to Set by pressing the START/STOP key. 3. When Set is blinking, press the UP or DOWN keys in order to confirm changes and return to the previous screen.

  • Page 42: History

    7.5.3 Screen Saver This subdirectory enables the operator to set the screen saver time. The default time value is 90 minutes. It is possible to increase or decrease the time value up to a maximum of 600 minutes or down to a minimum 0 minutes. When entering the Screen Saver screen, the time will be displayed.
  • Page 43 1. In order to enter to the sub directories move the cursor by pressing UP or DOWN keys to the required item and press START/STOP 2. In order to exit this screen follows one of the next:  Move the cursor to Exit with the UP or DOWN keys and select it by pressing the START/STOP key.

  • Page 44: Maintenance

    5. Move the cursor to the required item and press START/STOP key 6. The following screen will be displayed: 7. Remove the USB device from the USB Socket 8. In order to exit this screen and return to HISTORY OPTIONS screen press START/STOP key. 9.
  • Page 45 7.7.1 Set date and time This subdirectory enables the operator to set the date and time. This SET DATE AND TIME screen will be displayed when entering the subdirectory: When entering the SET DATE AND TIME screen, the time and date are displayed. The cursor is blinking on the "second" digit.
  • Page 46 5. Remove the USB device from the USB Socket 6. In order to exit this screen and return to MAINTENANCE directory press START/STOP key. 7. In order to exit the MAINTENANCE directory follows one of the next:  Move the cursor to Exit with the UP or DOWN keys and select it by pressing the START/STOP key.
  • Page 47 And the following screen will be displayed. In order exit this screen return to MAINTENANCE directory press START/STOP key. In order to exit the MAINTENANCE directory follows one of the next:  Move the cursor to Exit with the UP or DOWN keys and select it by pressing the START/STOP key.

  • Page 48: Advanced Options

    In order to exit the MAINTENANCE directory follows one of the next:  Move the cursor to Exit with the UP or DOWN keys and select it by pressing the START/STOP key.  Press the UP and DOWN keys simultaneously Advanced Options This directory includes two subdirectories The following screen will be displayed when entering ADVANCED...
  • Page 49 Enabling the START CYCLE BY CLOCK To increase or decrease the time use the UP or DOWN keys. To move the cursor from one digit to another press the START/STOP key. After changing the time move the cursor to Enabled Confirm the START CYCLE BY CLOCK by pressing UP or DOWN keys.

  • Page 50: Version Information

    7.8.2 Export all settings to USB device This subdirectory enables the operator to export all settings to USB device. 1. Insert the USB device into the USB Socket 2. Move the cursor to Export all settings to USB device 3. Press the START/STOP key. 4.
  • Page 51 2. In order to exit this screen follows one of the next:  Move the cursor to Exit with the UP or DOWN keys and select it by pressing the START/STOP key.  Press the UP and DOWN keys simultaneously. 7.9.1 View current version information In order to view this subdirectory press START/STOP...
  • Page 52  Minor change Feature change or function change, changed by the programmer in accordance with the change sequence.  Bugs repair Software bugs repair changed by programmer accordance with the change sequence.  Automatic builder Changed (updated) automatically after each source code compilation ...

  • Page 53: Screens

    SCREENS Screens following a complete successfully cycle – "Cycle Ended" 1. System Ready 2. Insert Water 3. Heat 4. Sterilization 5. Exhaust 6. Ending 7. Cycle Ended Page 51 of 75 Pages...

  • Page 54: Screens Following Aborted Cycles After Complete Sterilization Stage

    Screens following aborted cycles after complete sterilization stage The sterilization phase ended successfully – cycle ended and the reason of failure is displayed For example the next two scenarios: 8.2.1 Canceled by user after complete sterilization stage The cycle ended successfully, the reason for aborted cycle is displayed.
  • Page 55 Cycle Failed message Reason of failure The screen colour changed Warning symbol from white to yellow Page 53 of 75 Pages...

  • Page 56: Printer

    PRINTER Printer Output The printing is on thermal paper with 24 characters per line and contains the following information:  Date:  Time:  Ser. Num:  Model:  Version:  Cycle Num:  Cycle:  Dry Time:  Ster Temp: ...
  • Page 57 PRINTER OUTPUT DESCRIPTION Operator: ____________ To be filled in manually by operator Time: 12:14:47 Time sterilization cycle ended Cycle Ended 00:24:43 101.3 099.7 Cycle finished time E 00:23:43 107.0 107.4 The time, temperature and pressure during exhaust E 00:22:08 134.5 311.9 The time, temperature and pressure during exhaust CLK 2:...

  • Page 58: Printer Handling

    Printer Handling 9.2.1 Maintenance Wipe off the soiling on the printer surface with a dry soft cloth with a weak neutral detergent. After that, wipe the printer with a dry cloth. 9.2.2 Setting paper PLUS II Front view 1-Paper mouth 2-STATUS Led 3-OPEN key (for paper roll compartment opening)
  • Page 59 Open the printer's cover door (1) by pulling it up (see Fig. 2). Fig. 2 Press the OPEN key to open the printer cover as shown (see Fig. 3/1). Handle the paper cutter carefully not to cut your hand. Place the paper roll making sure it unrolls in the proper direction as shown (see Fig.
  • Page 60 9.2.3 Treating the thermal papers:  Store the papers in a dry, cool and dark place.  Do not rub the papers with hard substance.  Keep the papers away from organic solvent. Cautions Never disassemble the printer. Failure to follow this instruction may cause overheating or burning of the printer or the AC adapter.

  • Page 61: Preparation Before Sterilization

    PREPARATION BEFORE STERILIZATION The purpose of packaging and wrapping of items for sterilization is to provide an effective barrier against sources of potential contamination in order to maintain sterility and to permit aseptic removal of the contents of the pack. Packaging and wrapping materials should permit the removal of air from the pack, penetration of the sterilizing water vapor into the pack and removal of the sterilizing vapor.

  • Page 62: Liquids

    8. Tilt on edge items prone to entrap air and moisture, e.g. hollowware, so that only minimal resistance to removal of air, the passage of steam and condensate will be met. 9. Once a week, use a biological spore test indicator in any load to make sure sterilization is performed.

  • Page 63: Operation

    OPERATION 11.1 Turning on the autoclave  To start the system, turn on the main switch (1), located under the printer cover. The door is equipped with an electrical cylinder. This electrical cylinder perform the automatic opening and closing of the door. 11.2 Opening the door In order to open the door, follow the next steps: When the door is closed the screen below will be displayed:...

  • Page 64: Loading

    Press the Key in order to open the door The following screen will be displayed: If the door has opened successfully, the following screen will be displayed: 11.3 Loading  Load the autoclave properly according to instructions in sec. 9. PREPARATION BEFORE STERILIZATION.

  • Page 65: Starting Cycle

    In order to close the door push the door to the wall of the autoclave chamber for at least 5 seconds as shown in the picture below: While closing the door the following screen will be displayed: When the door is properly closed, open door symbol is replaced by the message "System Ready"...

  • Page 66: Unloading

    11.6 Unloading When cycle ended successfully (including pressing START/STOP key, or any failure, after completing the sterilization stage) message "Cycle Ended" (and the relevant failure message, if applicable) is displayed on the screen.  Verify that there is no pressure in the chamber, according to the reading on the display.

  • Page 67: Moving The Autoclave

    11.9 Moving the Autoclave 1. Disconnect the power supply cord. 2. Disconnect the water and drain hoses. 3. Disconnect the compressed air hoses (if applicable). 4. Drain the water from the chamber. To avoid injuries, Moving the autoclave should be done by using a forklift.

  • Page 68: Door Safety System

    b. The package is torn. The load is suspected to be wet. d. The load fell on the floor. Condensed drops can be detected on the load. To avoid injuries use heat resistant gloves while unloading the autoclave. DOOR SAFETY SYSTEM The door safety consists of two safety means: 12.1 Electric door locking system Door closing: the user pushes the door towards the chamber frame, a switch...

  • Page 69: Service And Maintenance

    SERVICE AND MAINTENANCE 13.1 Preventive Maintenance The maintenance operations described in this chapter must be fulfilled periodically in order to keep the autoclave in good working condition and to reduce the breakdown time to a minimum. The user’s maintenance personnel, according to the following instructions can easily execute these operations.

  • Page 70: Checking The Safety Valve

    13.2 Checking the Safety Valve The safety valve is located on the rear side of the autoclave In order to prevent the safety valve from a blockage, operate it once a month. 13.2.1 PED-approved type safety valve Operate the sterilization cycle according to the manual. Allow a pressure of approximately 200 kPa (29 psi) to build up in the chamber.
  • Page 71 13.2.2 ASME-approved type safety valve Operate the sterilization cycle according to the manual. Allow a pressure of approximately 200 kPa (29-psi) to build up in the chamber. Operate the safety valve by pulling the ring of the safety valve using a tool, i.e. screwdriver, hook etc and lift the safety valve ring for 2 seconds.

  • Page 72: Troubleshooting

    TROUBLESHOOTING This troubleshooting chart enables the user to solve minor malfunctions, prior to contacting our service department. Only technical personnel having proper qualifications and holding technical documentation (including a technician manual) and adequate information are authorized to service the apparatus. Message / Symbol / Failure Description...
  • Page 73 Message / Symbol / Failure Description Corrective Action Problem This message is displayed if the Heat Time system cannot reach the required Verify that the autoclave is not Error temperature, in the chamber, within the overloaded. preset time. This message is displayed if the system cannot reach the required Heat Time Verify that the autoclave is not...
  • Page 74 Message / Symbol / Failure Description Corrective Action Problem Perform a new cycle. Cycle Failed This message and symbol are displayed if an error occurs before Perform a new cycle. sterilization cycle is completed. This message is displayed at the end Wait until the autoclave of the cycle If the autoclave does not reaches the atmospheric...
  • Page 75 Message / Symbol / Failure Description Corrective Action Problem Chamber This message is displayed if the temperature temperature in the chamber is too high Call for service. not in range or too low from the normal range. Chamber This message is displayed if the pressure not in pressure in the chamber is too high or Call for service.

  • Page 76: Baskets And Containers

    Model Dia. x Height (mm) Capacity Dia. x Height (mm) Capacity 357 x 220 366 x 330 3840 357 x 330 366 x 220 357 x 220 366 x 330 3850 357 x 330 366 x 220...

  • Page 77: Spare Parts List

    SPARE PARTS LIST Description Cat. No. Cap for ¼” strainer FIL175-0027 Strainer element FIL175-0046 Teflon gasket 4 mm GAS082-0008 ACCESSORIES Description Cat. No. Printer, PLUSII-S2B-0004 THE002-0052 High BSK387-0001 Stainless steel wire basket BSK387-0002 Stainless steel container High BSK387-0005 for waste products, with BSK387-0003 vents holes Page 75 of 75 Pages...

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