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Vanair Reliant RS45 Installation, Operation, Maintenance And Parts Manual

45 cfm/ 150 psig hydraulic-driven, open center & closed center. 12v & 24v, (optional) cold-weather, rotary screw compressor
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45 CFM / 150 PSIG HYDRAULIC-DRIVEN, OPEN
CENTER & CLOSED CENTER, 12V & 24V, (OPTIONAL)
COLD-WEATHER, ROTARY SCREW COMPRESSOR
INSTALLATION, OPERATION, MAINTENANCE AND PARTS MANUAL
NOTE
This publication contains the
latest information available
at the time of preparation.
Every effort has been made
to ensure accuracy.
Vanair Manufacturing, Inc.
reserves the right to make
design change modifications
or improvements without
prior notification.
NOTE
Use only Vanair Vanguard™
Premium Synthetic Oil and
Genuine Vanair Parts.
Inspect and replace
damaged components
before operation.
Substituting non-Vanair oil
or non-genuine Vanair filter
components WILL VOID THE
COMPRESSOR
WARRANTY!
KEEP THE MANUAL
WITH THE VEHICLE
Vanair Manufacturing, Inc.
10896 West 300 North
Michigan City, IN 46360
Telephone (toll free): (800) 526-8817
Service (toll free): (844) VAN-SERV
Telephone: (219) 879-5100
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
www.vanair.com
©2018 Vanair Manufacturing, Inc.
All rights reserved
(844) 826-7378
Read this manual before
installing, operating or
servicing this equipment.
Failure to comply with the
operation and maintenance
instructions in this manual
WILL VOID THE EQUIPMENT
WARRANTY.
NOTE
Making unauthorized
modifications to the system
components WILL VOID THE
WARRANTY!
Always inform Vanair
Manufacturing, Inc., before
beginning any changes to
the RS45 system.
P/N: 090126-OP_r0
Effective Date:
JANUARY-2018

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  Summary of Contents for Vanair Reliant RS45

  • Page 1 WILL VOID THE EQUIPMENT WARRANTY. NOTE NOTE Making unauthorized Use only Vanair Vanguard™ modifications to the system Premium Synthetic Oil and Vanair Manufacturing, Inc. components WILL VOID THE Genuine Vanair Parts. WARRANTY! Inspect and replace...
  • Page 2 PARTS AND FLUIDS ARE NOT USED. TO THE GREAT EXTENT PERMITTED BY APPLICABLE LAW, THE Vanair must be notified in writing within thirty (30) days of any REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE such defect or failure. No warranty work or returns without REMEDIES APPLICABLE TO THE VANAIR EQUIPMENT.
  • Page 3: Table Of Contents

    RELIANT RS45 AIR COMPRESSOR TABLE OF CONTENTS TABLE OF CONTENTS WARRANTY ..........BEHIND COVER TABLE OF CONTENTS ............I WARRANTY CLAIMS PROCEDURE ........ V CLAIMS PROCESS FOR WARRANTED PARTS..................V PROCEDURE ............................V Figure W-1: Serial Plate / Serial Number Location...................... VI SECTION 1: SAFETY .............1...
  • Page 4 TABLE OF CONTENTS RELIANT RS45 AIR COMPRESSOR SECTION 3: INSTALLATION (CONTINUED) HYDRAULIC SYSTEM OVERVIEW..................... 8 3.4.1 HYDRAULIC SYSTEM FILTRATION........................8 3.4.2 HYDRAULIC OIL RESERVIOR..........................9 3.4.2.1 DETERMINING RESERVOIR SIZE................9 3.4.2.2 DETERMINING RESERVOIR SHAPE................9 3.4.2.3 MANDATORY RESEROIR FEATURES .................9 3.4.2.4 RECOMMENDED RESERVOIR OPTIONS ..............10 3.4.2.5...
  • Page 5 RELIANT RS45 AIR COMPRESSOR TABLE OF CONTENTS SECTION 5: MAINTENANCE ...........23 GENERAL INFORMATION......................23 MACHINE MAINTENANCE SCHEDULE..................24 REPLACEMENT PARTS ......................24 TABLE 5A: MAINTENANCE SCHEDULE TABLE - COMPRESSOR INTERVALS........25 TABLE 5B: ROUTINE REPLACEMENT KIT ORDER INFORMATION ............25 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES ..........29 5.4.1...
  • Page 6 TABLE OF CONTENTS RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST (CONTINUED) HOSE & TUBE ASSEMBLY- OPEN CENTER; NO THERMAL VALVE........56 HOSE & TUBE ASSEMBLY- OPEN CENTER; WITH THERMAL VALVE ........58 HOSE & TUBE ASSEMBLY- CLOSED CENTER; NO THERMAL VALVE ......... 60 7.10...
  • Page 7: Warranty

    RMA (Return Material Authorization) number that will provide The machine package serial number plate is for the return of the item to Vanair for located inside the machine compartment on analysis and a final determination as to the underside of the hood (see Figure W-1).
  • Page 8 After the part is analyzed and any questions, comments, or suggestions to deemed to be covered under warranty, Vanair Service (844-VANSERV) or e-mail us Vanair will issue credit to the customer. All (warranty@vanair.com). parts eligible for warranty must have the VANAIR MANUFACTURING, INC.
  • Page 9: Safety

    Danger, Warning, use of a Vanair compressor to supply Caution, or other non-safety issue. They breathing air. draw attention to specific issues that are • DO NOT perform any modifications to...
  • Page 10: Cautions

    SECTION1: SAFETY RELIANT RS45 AIR COMPRESSOR opening the fill cap. Remove all electrical • Keep metal tools, and other conductive objects away from live electrical power. components. NOTE • Before performing maintenance or repair operations on the compressor, ensure Slowly remove fill cap to vent compressor that all power has been removed and sump pressure.
  • Page 11: Notes

    RELIANT RS45 AIR COMPRESSOR SECTION 1: SAFETY SAFETY DECALS • Avoid touching surfaces components. Safety decals are placed onto, or located • Ensure that electrical wiring, terminals; near, system components that can present a hoses and fittings are kept in serviceable hazard to operators or service personnel.
  • Page 12 SECTION 1: SAFETY RELIANT RS45 AIR COMPRESSOR BLANK PAGE VANAIR MANUFACTURING, INC. PAGE - 4 090126-OP_r0 (JAN-2018) (800) 526-8817 • www.vanair.com...
  • Page 13: Section 2: Specifications

    RELIANT RS45 AIR COMPRESSOR SECTION 2: SPECIFICATIONS SECTION 2: SPECIFICATIONS TABLE 2A: VANAIR RS45 SPECIFICATIONS GENERAL SYSTEM INFORMATION SPECIFICATION RATINGS Capacity (CFM @ 150 psig): Air pressure rating (psig): Speed of compressor (RPM @ 100 psig): 4500 Hydraulic motor RPM 4500 Hydraulic flow (gpm @ 120°F hydraulic oil temperature):...
  • Page 14 SECTION 2: SPECIFICATIONS RELIANT RS45 AIR COMPRESSOR TABLE 2A: VANAIR RS45 SPECIFICATIONS GENERAL SYSTEM INFORMATION SPECIFICATION PACKAGE (continued) Enclosure: Sheet Metal with Service Access Cooler: Hydraulic Oil Cooler/Radiator Core - Electric Fan Dimensions: 33.6" L x 21.00" W x 22.81” H...
  • Page 15: Section 3: Installation

    3.2 GENERAL INSTRUCTIONS specifications. This section provides general guidance for locating and preparing the Vanair RS45 NOTE compressor package for operation. Each installation is unique and can be affected by Install electrical components (circuit...
  • Page 16: Determining The Compressor Unit Mounting Location

    Vanair-supplied hydraulic motor. hose size, etc.) for your application. 3.4.1 HYDRAULIC SYSTEM FILTRATION IMPORTANT Vanair recommends using a 10 micron oil filter on the hydraulic oil return line. Flow Contaminated hydraulic fluid allowed to enter the pump will cause malfunction of the rating of the filter must be equal to, or greater pump controls.
  • Page 17: Hydraulic Oil Reservior

    RELIANT RS45 AIR COMPRESSOR SECTION 3: INSTALLATION 2. Allows for better oil level tolerance level IMPORTANT of the system if vehicle operates at an unusual (slightly off level) vehicle angle. Use only a filter that is specifically intended for hydraulic systems.
  • Page 18: Recommended Reservoir Options

    SECTION 3: INSTALLATION RELIANT RS45 AIR COMPRESSOR 3.4.2.5 RESERVOIR FEATURES TO • An in-line filter on the return line is needed to protect the system against AVOID contaminants being introduced into the oil. The filter should be mounted A strainer used to screen the suction line is...
  • Page 19: Installation

    RELIANT RS45 AIR COMPRESSOR SECTION 3: INSTALLATION 3.5 INSTALLATION recommendation (10) inches clearance, minimum, is needed for proper 3.5.1 MACHINE LOCATION cooling circulation, plus any additional service access room included where It is vital to locate the machine so that there needed.
  • Page 20 SECTION 3: INSTALLATION RELIANT RS45 AIR COMPRESSOR OIL DRAIN HOSE AIR FILTER INTAKE ACCESS PANEL REMOVED FOR CLARITY OIL FILL 22.81 HYDRAULIC OIL RETURN (TO TANK) 5.13 2.25 COMPRESSOR DISPLAY MODULE FILTER OIL DRAIN DISCHARGE HYDRAULIC HYDRAULIC MOTOR OIL SUPPLY 28.38...
  • Page 21 RELIANT RS45 AIR COMPRESSOR SECTION 3: INSTALLATION OIL DRAIN HOSE AIR FILTER INTAKE ACCESS PANEL REMOVED FOR CLARITY OIL FILL 22.81 HYDRAULIC OIL RETURN (TO TANK) 5.13 2.25 COMPRESSOR DISPLAY MODULE OIL FILTER OIL DRAIN DISCHARGE HYDRAULIC HYDRAULIC MOTOR 28.38...
  • Page 22 SECTION 3: INSTALLATION RELIANT RS45 AIR COMPRESSOR OIL DRAIN HOSE AIR FILTER INTAKE ACCESS PANEL REMOVED FOR CLARITY 22.81 OIL FILL HYDRAULIC OIL RETURN (TO TANK) 5.13 2.25 COMPRESSOR OIL FILTER DISPLAY MODULE OIL DRAIN LOAD HYDRAULIC SENSE HYDRAULIC MOTOR OIL SUPPLY 28.38...
  • Page 23 RELIANT RS45 AIR COMPRESSOR SECTION 3: INSTALLATION OIL DRAIN HOSE AIR FILTER INTAKE ACCESS PANEL REMOVED FOR CLARITY OIL FILL 22.81 HYDRAULIC OIL RETURN (TO TANK) 5.13 2.25 COMPRESSOR OIL FILTER DISPLAY MODULE OIL DRAIN LOAD HYDRAULIC SENSE HYDRAULIC MOTOR...
  • Page 24 SECTION 3: INSTALLATION RELIANT RS45 AIR COMPRESSOR BLANK PAGE VANAIR MANUFACTURING, INC. PAGE - 16 090126-OP_r0 (JAN-2018) (844) VAN-SERV • www.vanair.com...
  • Page 25: Section 4: Operation

    RELIANT RS45 AIR COMPRESSOR SECTION 4: OPERATION SECTION 4: OPERATION 4.1 GENERAL INFORMATION recognize and interpret the readings or malfunctions which will call for service or A comprehensive array of controls and indicate the beginning of a problem. safety systems are built into the RS45 IMPORTANT hydraulic compressor system.
  • Page 26 SECTION 4: OPERATION RELIANT RS45 AIR COMPRESSOR COVER REMOVED FOR CLARIT Y DESCRIPTION DESCRIPTION COOLER AND FAN ASSEMBLY CONTROLLER MODULE COMPRESSOR SEPARATOR ELEMENT COMPRESSOR AIR FILTER HOUSING RELAY COMPRESSOR PRESSURE RELIEF V ALVE MINIMUM PRESSURE VALVE DRIVE COUPLING ELEMENT PRESSURE TRANSDUCER (x 2)
  • Page 27: Normal Operation

    4.3 NORMAL OPERATION 4. Check compressor oil level (refer to Figures 4-2 and 4-3) Following is an overview of the normal operation of the Vanair RS45 hydraulic NOTE compressor system from start-up to shut- An alternate compressor oil level check can down.
  • Page 28: Routine Start-Up Procedure

    SECTION 4: OPERATION RELIANT RS45 AIR COMPRESSOR May be higher in high ambient conditions. 11. Cycle compressor on/off with service valve to ensure operation is working. 12. Close service valve. 13. Disengage hydraulic system. 14. Allow all air to vent to atmosphere.
  • Page 29 RELIANT RS45 AIR COMPRESSOR SECTION 4: OPERATION Figure 4-5: Controller Screen Identification and Navigation VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 21 (844) VAN-SERV • www.vanair.com...
  • Page 30: Routine Shutdown Procedure

    SECTION 4: OPERATION RELIANT RS45 AIR COMPRESSOR 4.3.3 ROUTINE SHUTDOWN PROCEDURE 3. Do not leave anything resting on top of the machine. Hot cooling air will generate high heat and must not be IMPORTANT restricted. 4. Operate machine with the top cover If start-up and shut-down procedures are closed.
  • Page 31: Section 5: Maintenance

    RELIANT RS45 AIR COMPRESSOR SECTION 5: MAINTENANCE SECTION 5: MAINTENANCE 5.1 GENERAL INFORMATION WARNING A good maintenance program is the key to DO NOT remove caps, plugs and/or other long compressor life. This section contains a components when compressor is running or program that, when adhered to, should keep pressurized.
  • Page 32: Machine Maintenance Schedule

    Vanair equipment filters. Mixing of where compressor system different types of oils, or using non-Vanair purchased. If, for any reason, parts are not equipment filters will VOID THE WARRANTY. available in this manner, they can be purchased through Vanair directly.
  • Page 33 RELIANT RS45 AIR COMPRESSOR SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 25 (844) VAN-SERV • www.vanair.com...
  • Page 34 SECTION 5: MAINTENANCE RELIANT RS45 AIR COMPRESSOR VANAIR MANUFACTURING, INC. PAGE - 26 090126-OP_r0 (JAN-2018) (844) VAN-SERV • www.vanair.com...
  • Page 35 RELIANT RS45 AIR COMPRESSOR SECTION 5: MAINTENANCE VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 27 (844) VAN-SERV • www.vanair.com...
  • Page 36 SECTION 5: MAINTENANCE RELIANT RS45 AIR COMPRESSOR VANAIR MANUFACTURING, INC. PAGE - 28 090126-OP_r0 (JAN-2018) (844) VAN-SERV • www.vanair.com...
  • Page 37: Parts Replacement And Adjustment Procedures

    RELIANT RS45 AIR COMPRESSOR SECTION 5: MAINTENANCE 5.4 PARTS REPLACEMENT WARNING AND ADJUSTMENT DO NOT remove caps, plugs and/or other PROCEDURES components when compressor is running or pressurized. Stop compressor and de- Procedures and schedule intervals can be pressurize system prior to maintenance of found in Table 5A: Routine Maintenance system.
  • Page 38: Setting The Minimum Pressure Valve

    LOCK NUT tank and the compressor will stop. A screen For pressure valve repair kit, consult the Vanair will appear on the control panel that will need Service Department. to be reset to run.
  • Page 39: Pressure Relief Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 5: MAINTENANCE DESCRIPTION DESCRIPTION FUSE, 10A WITH BOOT RELAY, NO/NC WEATHERPROOF WITH RESISTOR BREAKER, 40A WITH STUDS & BOTT Figure 5-3: Fuse, Circuit Breaker, and Relay Locations With proper care of the machine, the drive IMPORTANT coupling should normally last indefinitely.
  • Page 40: Replacing The Drive Coupling Element

    SECTION 5: MAINTENANCE RELIANT RS45 AIR COMPRESSOR DESCRIPTION DRIVE COUPLING COVER COVER SCREW (x 1) CAPSCREW SETS (3/8”-16 x 1.5, & 3/8” lock washers) HYDRAULIC MOTOR MOTOR MOUNT COMPRESSOR UNIT COUPLING - COMPRESSOR HALF COUPLING - MOTOR HALF SPIDER COUPLING ELEMENT Figure 5-4: Drive Coupling Element Replacement 5.4.7.1 REPLACING THE DRIVE...
  • Page 41: Hub Alignment Check

    6. Ensure driven unit is aligned to driving If modifications are made by the customer, it unit, within couplings allowable is recommended that the customer adheres misalignment. to Vanair’s machining standards to ensure proper operation. VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 33...
  • Page 42: Storage And Intermittent Use

    SECTION 5: MAINTENANCE RELIANT RS45 AIR COMPRESSOR 5.4.8 STORAGE AND INTERMITTENT USE 5.4.8.1 INTERMITTENT USE Check the hoses for signs of deterioration such as visible surface cracks, stiffness or discoloration. 5.4.8.2 LONG TERM STORAGE Cover the unit with a tarp or plastic to prevent the accumulation of dust, but leave the bottom open for air circulation.
  • Page 43: Section 6: Troubleshooting

    RELIANT RS45 AIR COMPRESSOR SECTION 6: TROUBLESHOOTING SECTION 6: TROUBLESHOOTING 6.1 GENERAL INFORMATION machine, motor and compressor serial number plate and serial number locations. The information contained in this section has VANAIR MANUFACTURING, INC. been compiled from field report data and factory experience.
  • Page 44: Troubleshooting Guide - Machine Operation

    SECTION 6: TROUBLESHOOTING RELIANT RS45 AIR COMPRESSOR 6.2 TROUBLESHOOTING GUIDE - MACHINE OPERATION MALFUNCTION/FAULT POSSIBLE CAUSE CORRECTIVE ACTION Compressor will not build Air demand is too great Check service lines for leaks or open up pressure valves. Too much air demand.
  • Page 45 Remove and check seals or fit new valve. valve cartridge. Air pressure set too high for Adjust pressure setting to reduce air hydraulic system. pressure. Continued on next page VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 37 (844) VAN-SERV • www.vanair.com...
  • Page 46: Troubleshooting Guide - Hydraulics

    SECTION 6: TROUBLESHOOTING RELIANT RS45 AIR COMPRESSOR 6.2 TROUBLESHOOTING GUIDE - MACHINE OPERATION MALFUNCTION/FAULT POSSIBLE CAUSE CORRECTIVE ACTION Compressor stalls Leak in solenoid valve cartridge Remove and check seals or fit new (directional flow control valve) on valve cartridge. (continued) manifold.
  • Page 47 Valve is set incorrectly Install pressure gauge and adjust to correct pressure (keep at least 125 PSI difference between valve settings). Continued on next page VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 39 (844) VAN-SERV • www.vanair.com...
  • Page 48 SECTION 6: TROUBLESHOOTING RELIANT RS45 AIR COMPRESSOR 6.3 TROUBLESHOOTING GUIDE - HYDRAULICS MALFUNCTION/FAULT POSSIBLE CAUSE CORRECTIVE ACTION HYDRAULIC DRIVE SYSTEM: EXCESSIVE HEAT (CONTINUED) Relief valve is heated Valve is worn or damaged Rebuild or replace valve. (continued) Fluid is heated...
  • Page 49 Pressure reducing valve is set too Adjust pressure reducing valve. Rebuild or replace if necessary. Pressure reducing valve is Rebuild or replace pressure valve. damaged or inoperable Continued on next page VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 41 (844) VAN-SERV • www.vanair.com...
  • Page 50 SECTION 6: TROUBLESHOOTING RELIANT RS45 AIR COMPRESSOR 6.3 TROUBLESHOOTING GUIDE - HYDRAULICS MALFUNCTION/FAULT POSSIBLE CAUSE CORRECTIVE ACTION HYDRAULIC DRIVE SYSTEM: INCORRECT PRESSURE CONDITION (CONTINUED) Pressure is low Pump, motor or cylinder is Overhaul or replace as necessary. damaged or inoperable...
  • Page 51 Hydraulic Flow Moves Flow is excessive Refer to information under INCORRECT Excessively FLOW CONDITION in this guide. Feedback transducer Overhaul or replace feedback transducer. malfunctioning Continued on next page VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 43 (844) VAN-SERV • www.vanair.com...
  • Page 52 SECTION 6: TROUBLESHOOTING RELIANT RS45 AIR COMPRESSOR 6.3 TROUBLESHOOTING GUIDE - HYDRAULICS MALFUNCTION/FAULT POSSIBLE CAUSE CORRECTIVE ACTION HYDRAULIC DRIVE SYSTEM: FAULTY OPERATION (CONTINUED) Hydraulic Flow Moves Servo amplifier is out of adjustment Adjust, repair or replace. or malfunctioning Excessively (continued)
  • Page 53: Section 7: Illustrated Parts List

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST SECTION 7: ILLUSTRATED PARTS LIST 7.1 PARTS ORDERING PROCEDURE UNDERSIDE OF HOOD Part orders should be placed through the distributor from whom the unit was purchased. If, for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers below.
  • Page 54 Compressor initial 50 hours maintenance kit consists of: one [1] gallons of Vanair Vanguard Compressor Oil, no. 264626-1GAL, and a compressor oil filter no. 264471. 500 hour maintenance kit consists of: one [1] gallons of Vanair Vanguard Compressor Oil, no. 264626-1GAL, compressor oil filter no. 264471, air filter no. 264469, and separator filter no.
  • Page 55 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST NOTES VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 47 (844) VAN-SERV • www.vanair.com...
  • Page 56: Compressor And Parts - Open Center Model

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.2 COMPRESSOR AND PARTS - OPEN CENTER MODEL NOTES: USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS. LUBRICATE ALL ELASTOMERIC SEALS/GASKETS/O-RINGS BEFORE TIGHTENING. ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPECIFICATIONS, FOR THEIR GRADES AND SIZES, UNLESS OTHERWISE SPECIFIED.
  • Page 57 NUT, HEX LOCKING 3/8-16 825506-198 ADAPTER, M-JIC 1/2 x BSPP 3/8 264312-007 CAPSCREW, HEX 8mm 1.25 x 30 828008-030 COMPR & PART VANAIR 31 EMC, 12VDC STD SHAFT 269761 CAPSCREW, HEX 10mm 1.5 x 25 828010-025 VALVE,SOLENOID 24VDC NK31 269761-123...
  • Page 58: Compressor And Parts - Closed Center Model

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.3 COMPRESSOR AND PARTS - CLOSED CENTER MODEL NOTES: USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS. LUBRICATE ALL ELASTOMERIC SEALS/GASKETS/O-RINGS BEFORE TIGHTENING. ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPECIFICATIONS, FOR THEIR GRADES AND SIZES, UNLESS OTHERWISE SPECIFIED.
  • Page 59 CAPSCREW, HEX 8mm 1.25 x 30 828008-030 ADAPTER, M-JIC 1/2 x BSPP 3/8 264312-007 CAPSCREW, HEX 10mm 1.5 x 30 828010-030 COMPR & PART VANAIR 31 EMC, 12VDC STD SHAFT 269761 CAPSCREW, HEX GR8 3/8-16 x 1 829406-100 VALVE,SOLENOID 24VDC NK31 269761-123 CAPSCREW, HEX GR8 3/8-16 x 1.5...
  • Page 60: Cooler Assembly (No Thermal Valve)

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.4 COOLER ASSEMBLY (NO THERMAL VALVE) DESCRIPTION PART NUMBER RELAY,NO/NC WEATHERPROOF w/ 260246 RESISTOR 1A RELAY,NO/NC 24V WEATHERPROOF 265182 20 AMP ELBOW, 90 DEG #8 MJIC x #8 MSAE 260403-104 ELBOW, 90 DEG #10 MJIC x #8 MSAE 260403-105 FAN AND MOTOR ASSY.SUCKER...
  • Page 61: Cooler Assembly (With Thermal Valve)

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.5 COOLER ASSEMBLY (WITH THERMAL VALVE) DESCRIPTION PART NUMBER RELAY, NO/NC WEATHERPROOF w/ 260246 RESISTOR ELBOW, 90 DEG #8 MJIC x #8 MSAE 260403-104 ELBOW, 90 DEG #10 MJIC x #8 MSAE 260403-105 FAN AND MOTOR ASSY.
  • Page 62: Frame And Canopy

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.6 FRAME AND CANOPY ASSEMBLY ASSEMBLY DRAWING STANDARD NOTES: USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS. LUBRICATE ALL ELASTOMERIC SEALS/GASKETS/O-RINGS BEFORE TIGHTENING. ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPECIFICATIONS, FOR THEIR GRADES AND SIZES, UNLESS OTHERWISE SPECIFIED.
  • Page 63 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.6 FRAME AND CANOPY ASSEMBLY DESCRIPTION PART DESCRIPTION PART NUMBER NUMBER WASHER, NYLON FLAT 1/4 262704 SCREW, MACHINE M6-1.0 X 20mm 278101-002 SCREW, TRUSS 1/4-20 X 3/4 SS 262953 FOAM,SOUND INSULATION RS45...
  • Page 64: Hose & Tube Assembly- Open Center; No Thermal Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.7 HOSE & TUBE ASSEMBLY - OPEN CENTER; NO THERMAL VALVE NOTES 1. ORIENTATION OF PARTS MAY BE DIFFERENT THAN ACTUAL MACHINE FOR VISUAL PURPOSES. 2. SOME PARTS MAY BE REMOVED FOR VISUAL PURPOSES.
  • Page 65 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.7 HOSE & TUBE ASSEMBLY - OPEN CENTER; NO THERMAL VALVE KEY NO. DESCRIPTION PART NUMBER PLUG, MALE 37 JIC 08 266214 HOSE, HYD OIL COOLER RETURN 277509 HOSE, HYD OIL COOLER SUPPLY...
  • Page 66: Hose & Tube Assembly- Open Center; With Thermal Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.8 HOSE & TUBE ASSEMBLY - OPEN CENTER; WITH THERMAL VALVE NOTES: 1. ORIENTATION OF FITTINGS MAY BE DIFFERENT FROM ACUAL MACHINE FOR VISUAL PURPOSES. 2. SOME PARTS MAY BE REMOVED FOR VISUAL PURPOSES.
  • Page 67 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.8 HOSE & TUBE ASSEMBLY - OPEN CENTER; WITH THERMAL VALVE KEY NO. DESCRIPTION PART NUMBER PLUG, MALE 37 JIC 08 266214 TEE, RUN SWIVEL 5/8 268769-010 HOSE, HYD MOTOR CASE DRAIN...
  • Page 68: Hose & Tube Assembly- Closed Center; No Thermal Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.9 HOSE & TUBE ASSEMBLY - CLOSED CENTER; NO THERMAL VALVE NOTES: 1. ORIENTATION OF FITTINGS MAY BE DIFFERENT FROM ACTUAL MACHINE FOR VISUAL PURPOSES. 2. SOME PARTS MAY BE REMOVED FOR VISUAL PUR-...
  • Page 69 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.9 HOSE & TUBE ASSEMBLY - CLOSED CENTER; NO THERMAL VALVE KEY NO. DESCRIPTION PART NUMBER PLUG, MALE 37 JIC 08 266214 HOSE, LOAD SENSE 277496 HOSE, HYD OIL COOLER RETURN...
  • Page 70: Hose & Tube Assembly- Closed Center; With Thermal Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.10 HOSE & TUBE ASSEMBLY - CLOSED CENTER; WITH THERMAL VALVE NOTES: 1. ORIENTATION OF FITTINGS MAY BE DIFFERENT FROM ACTUAL MACHINE FOR VISUAL PURPOSES. 2. SOME PARTS MAY BE REMOVED...
  • Page 71 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.10 HOSE & TUBE ASSEMBLY - CLOSED CENTER; WITH THERMAL VALVE KEY NO. DESCRIPTION PART NUMBER PLUG, MALE 37 JIC 08 266214 TEE, RUN SWIVEL 5/8 268769-010 HOSE, LOAD SENSE 277496...
  • Page 72: Thermal Valve Assembly - Closed Center

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.11 THERMAL VALVE ASSEMBLY - CLOSED CENTER DESCRIPTION PART NUMBER ASSEMBLY DRAWING STANDARD NOTES: CONNECTOR, #16 MSAE x #10 MJIC 260387-135 USE LOCTITE 567 THREAD SEALANT WITH PTFE OR ELBOW, 90 DEG #10 MJIC x #16 MSAE 260403-113 EQUIVALENT SEALANT ON ALL MALE PIPE THREADS.
  • Page 73: Display And Controller Assembly

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.12 DISPLAY AND CONTROLLER ASSEMBLY DESCRIPTION PART NUMBER DISPLAY,COLOR 2.8 INCH 276319 PLUG, HOLE 3/8 DIA, WH 277184 BRACKET, MOUNTING 2.8 INCH DISPLAY 277665 COVER, BASIC CONTROLLER 277666 SCREW,MACHINE #6-32 X 5/8...
  • Page 74: Hydraulic Manifold Assembly - Open Center

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.13 HYDRAULIC MANIFOLD ASSEMBLY - OPEN CENTER DESCRIPTION PART NUMBER CONNECTOR, #12 MSAE x #10 MJIC 260387-110 CONNECTOR, #12 MSAE x #12 MJIC 260387-112 PLUG, SAE O-RING #12 268081-008 BULKHEAD, 1 1/16 - 12UNF x 1 5/16 - UNF...
  • Page 75: Hydraulic Manifold Assembly - Closed Center

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.14 HYDRAULIC MANIFOLD ASSEMBLY - CLOSED CENTER DESCRIPTION PART NUMBER CONNECTOR, O-RING 1/4 SAE x 1/4 JIC 260387-103 CONNECTOR, #16 MSAE x #12 MJIC 260387-119 ELBOW, 90 DEG #8 MJIC x #12 MSAE...
  • Page 76: Decals - Part 1 Of 2, Identification

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.15 DECALS - PART 1 OF 2, IDENTIFICATION & 16 VANAIR MANUFACTURING, INC. PAGE - 68 090126-OP_r0 (JAN-2018) (844) VAN-SERV • www.vanair.com...
  • Page 77 LABEL, DO NOT OVERFILL 275981 An additional, loose, auto-start decal is included with machine documentation for placement on vehicle when package is installed. Vanair recommends that at least one decal be placed near vehicle ignition. Voltage decal is dependent upon the machine specification: either 12V DC or 24V DC.
  • Page 78: Decals - Part 2 Of 2, Locations

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.15 DECALS - PART 2 OF 2, LOCATIONS WARNING DO NOT REMOVE OR COVER ANY SAFETY DECAL. Replace any safety decal that becomes damaged or illegible. 20A or 20B VANAIR MANUFACTURING, INC.
  • Page 79: A Schematic Diagram - Hydraulic Oil Flow, Closed Center

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.16A SCHEMATIC DIAGRAM - HYDRAULIC OIL FLOW, CLOSED CENTER HYDRAULIC RETURN HYDRAULIC SUPPLY MACHINE PRESSURE COMPENSATOR HYDRAULICS ON HYDRAULIC PUMP HYDRAULIC OIL COOLER MACHINE END PANEL FLOW CONTROL RETURN VALVE HYDRAULIC SUPPLY...
  • Page 80: B Schematic Diagram - Hydraulic Oil Flow, Closed Center With Thermal Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.16B SCHEMATIC DIAGRAM - HYDRAULIC OIL FLOW, CLOSED CENTER WITH THERMAL VALVE HYDRAULIC RETURN HYDRAULIC SUPPLY MACHINE HYDRAULICS PRESSURE COMPENSATOR ON HYDRAULIC PUMP HYDRAULIC OIL COOLER MACHINE END PANEL TRUCK SYSTEM...
  • Page 81: C Schematic Diagram - Hydraulic Oil Flow, Open Center

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.16C SCHEMATIC DIAGRAM - HYDRAULIC OIL FLOW, OPEN CENTER HYDRAULIC 85PSI CRACKING OIL COOLER TRUCK SYSTEM MACHINE HYDRAULICS MACHINE END PANEL RETURN PRESSURE RELIEF VALVE SOLENOID VALVE CASE HYDRAULIC DRAIN MOTOR...
  • Page 82: D Schematic Diagram - Hydraulic Oil Flow, Open Center With Thermal Valve

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.16D SCHEMATIC DIAGRAM - HYDRAULIC OIL FLOW, OPEN CENTER WITH THERMAL VALVE HYDRAULIC OIL COOLER 85PSI CRACKING TRUCK SYSTEM MACHINE HYDRAULICS MACHINE END PANEL RETURN PRESSURE RELIEF VALVE SOLENOID VALVE THERMAL...
  • Page 83: Electrical Schematic

    (PIN B) TEMPERATURE THERMISTOR VBBS OUT0 OUT1 OUT2 NOTES: OUT3 #1 SOURCE OF KEYED IGNITION #2 FOR COLD WEATHER WIRING REFERENCE VANAIR P/N: 278540 AIR SOLENOID HYDRAULIC SOLENOID 278131_r6 VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 75 (844) VAN-SERV • www.vanair.com...
  • Page 84: Hose Installation Guide

    RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST 7.18 HOSE INSTALLATION GUIDE WRONG RIGHT WRONG RIGHT HOSE LAYOUT HOSE LAYOUT CONSIDERATION CONSIDERATION 1. Hose is weakened when 4. Use elbows or other adapters installed in twisted position. as necessary to eliminate...
  • Page 85 RELIANT RS45 AIR COMPRESSOR SECTION 7: ILLUSTRATED PARTS LIST TABLE 7C: MAINTENANCE TRACKING LOG DATE DESCRIPTION OF MAINTENANCE PART(S) REPLACED DATE DESCRIPTION OF MAINTENANCE PART(S) REPLACED VANAIR MANUFACTURING, INC. 090126-OP_r0 (JAN-2018) PAGE - 77 (844) VAN-SERV • www.vanair.com...